USAfixTM - Repair Guide (RG) - Master Email RG
- Replace Regulator
 Level of Difficulty - MEDIUM  Estimated Completion Time - 60 minutes
MINUTE - M-220028K17C

Tools Required
Tool 
Crescent wrench
Ratchet-Socket metric 10mm
Teflon tape
Wrench-3/16 in
Wrench-7/16 in
Wrench-Allen standard 3/16 in
Wrench-metric 10mm

Parts Required
PartDescriptionPriceAvailablePurchase
991-6001 Fuel regulator (T60) $336.48 Back Order Qty:


Step Procedure & Parts & Tools
1 TURN OFF TANK

2 DISCONNECT FUEL LINE

3 OPEN TANK STRAP

4 REMOVE TANK

5 DISCONNECT THE ANDERSON PLUG

6 LOOSEN BOTTOM BOLT AND NUT AND REMOVE TOP BOLT AND NUT
Wrench-metric 10mm
Wrench-Allen standard 3/16 in

7 SLIDE BATTERY BOX AWAY FROM FRAME

8 PULL THE BONNET OFF THE CAGE

9 REMOVE THE 4 ACORN NUTS
Ratchet-Socket metric 10mm

10 LIFT TO REMOVE THE CAGE FROM THE ENGINE

11 LOCATE THE LOCKOFF

12 LOCATE AND PULL TO DISCONNECT THE WIRE CONNECTOR

13 LOCATE AND PULL TO DISCONNECT THE OTHER WIRE CONNECTOR

14 UNSCREW AND REMOVE THE LOCKOFF
Wrench-3/16 in

15 LOCATE THE REGULATOR

16 REMOVE THE 2 BOLTS HOLDING THE REGULATOR TO FRAME

17 PULL THE VAC HOSE TO DISCONNECT IT FROM THE REGULATOR

18 PULL THE FUEL LINE TO DISCONNECT IT FROM THE REGULATOR

19 UNSCREW THE BRASS VAC HOSE FITTING TO REMOVE IT FROM THE REGULATOR (SET ASIDE YOU WILL NEED TO PUT FITTING ON NEW REGULATOR)
Wrench-7/16 in

20 UNSCREW THE BRASS FUEL LINE FITTING TO REMOVE IT FROM THE REGULATOR (SET ASIDE YOU WILL NEED TO PUT FITTING ON NEW REGULATOR)
Crescent wrench

21 REPLACE WITH A NEW REGULATOR AND REVERSE STEPS 1 THRU 20 TO REASSEMBLE THE MACHINE. BEFORE INSTALLING A NEW REGULATOR, WRAP THE THREADS IN TEFLON TAPE.
Crescent wrench
Wrench-Allen standard 3/16 in
Ratchet-Socket metric 10mm
Wrench-3/16 in
Wrench-7/16 in
Teflon tape

PartDescriptionPriceQty
991-6001 Fuel regulator (T60) $336.48 Qty: