USAfixTM - Repair Guide (RG) - Master Email RG
- Replace Stator
 Level of Difficulty - HIGH  Estimated Completion Time - 80 minutes
MINUTE - M-220028K17

Tools Required
Tool 
Gear puller
Ratchet
Ratchet-Socket metric 10mm
Ratchet-Socket metric 17mm
Screwdriver-phillips
Shaft protector

Parts Required


Step Procedure & Parts & Tools
1 TURN OFF TANK

2 DISCONNECT FUEL LINE

3 OPEN TANK STRAP

4 REMOVE TANK

5 PULL THE BONNET OFF THE CAGE

6 REMOVE THE 4 ACORN NUTS
Ratchet-Socket metric 10mm

7 LIFT THE CAGE OFF THE ENGINE

8 REMOVE THE 4 BOLTS FROM THE SHROUD
Ratchet-Socket metric 10mm

9 PULL TO DISCONNECT THE ANDERSON PLUG TO DISCONNECT BATTERY

10 LOCATE THE VOLTAGE REGULATOR

11 PULL THE WIRE CONNECTOR TO DISCONNECT THE BLACK WIRE AND PULL THE BLACK PLUG TO DISCONNECT THE 2 WHITE WIRES

12 REMOVE THE SCREW HOLDING THE VOLTAGE REGULATOR TO THE ENGINE
Screwdriver-phillips

13 PULL TO REMOVE THE VOLTAGE REGULATOR FROM THE ENGINE

14 LIFT UP ON THE SHROUD TO REMOVE IT

15 PULL THE WIRE CONNECTOR TO DISCONNECT THE HARNESS

16 REMOVE THE 2 BOLTS HOLDING IGNITION MODULE
Ratchet-Socket metric 10mm

17 PULL THE BOLTS FROM THE ENGINE

18 PULL THE IGNITION MODULE FROM THE ENGINE

19 LOOSEN THE BOLT AND WASHER FROM THE FLYWHEEL
Ratchet-Socket metric 17mm

20 REMOVE THE BOLT AND WASHER

21 SET THE SHAFT PROTECTOR ON TOP OF THE SHAFT
Shaft protector

22 SET THE GEAR PULLER CENTER ON TOP OF THE SHAFT PROTECTOR. ATTACH THE 2 ARMS OF THE GEAR PULLER TO THE GEAR.
Gear puller

23 ATTACH THE RATCHET TO THE TOP CENTER OF THE GEAR PULLER
Ratchet

24 HOLD THE 2 ARMS OF GEAR PULLER AND TURN GEAR AND PULL
Gear puller

25 PULL UP ON THE GEAR TO REMOVE IT
Gear puller

26 LOCATE THE STATOR WIRE

27 REMOVE THE 4 SCREWS HOLDING THE STATOR WIRE TO THE ENGINE
Screwdriver-phillips

28 PULL STATOR WIRE THRU ENGINE

29 REMOVE THE STATOR FROM THE ENGINE

30 REVERSE STEPS 1 THRU 28 TO INSTALL A NEW STATOR 178-0064