Battery Exchange Cart (Part 1)

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#	Part	Description	Req
4	273-3413	Battery cart frame assembly	1
7	999-0551	Bolt 5/16-18 x 1 3/4 hex head stainless steel	4
8	999-0476	Screw 5/16-18 x 2 carriage head grade 5 zinc	1
9	999-0404	Screw 5/16-18 x 1 3/4 carriage head grade 5 zinc	4
10	999-0967	Bolt 5/16-18 x 3/4 carriage head stainless steel	17
13	173-5617	Spring	1
14	173-5622	4 inch caster wheel	2
15	173-3703	Rubber bumper	1
17	173-0557	4 inch swivel caster wheel	2
18	173-5621	Spacer plate	4
20	173-1630	3 inch rubber wheel	2
21	999-0549	Washer 5/16 x 3/4 SAE flat stainless steel	6
22	999-0162	Bolt 5/16-18 x 1 1/4 hex head grade 5 zinc plated	1
23	999-0457	Screw 1/4-20 x 3/4 flat head phillips stainless steel	6
25	173-1634	Bushing	2
26	173-5629	Battery cart operation decal	1

Battery Exchange Cart (Part 2)

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#	Part	Description	Req
100	273-3406	Pedal bracket	1
103	273-3409	Latch plate	2
105	999-0967	Bolt 5/16-18 x 3/4 carriage head stainless steel	2
106	999-0423	Nut 5/16-18 nylon insert lock stainless steel	10
108	173-3964	Thrust washer	4
110	173-5480	Spacer	4
111	273-0024	Flanged bearing	2
112	173-3116	Flanged bearing	6
113	173-8442	Extension spring	2
116	999-0031	Bolt 5/16-18 x 1 hex head grade 5 zinc plated	2

Battery Exchange Lock

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#	Part	Description	Req
1	273-3400	Left side battery stop	1
2	273-3401	Right side battery stop	1
3	173-5977	Bearing sleeve	2
4	273-3402	Shim plate	2
5	999-0549	Washer 5/16 x 3/4 SAE flat stainless steel	4
6	999-0688	Bolt 5/16-18 x 1 1/4 hex head stainless steel	2
12	173-5617	Spring	2
13	999-0423	Nut 5/16-18 nylon insert lock stainless steel	2
14	999-1099	Bolt 1/4-20 x 3/4 hex head stainless steel	2

Battery Tray Assembly

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#	Part	Description	Req
100	273-7595	Battery tray	1
101	273-3427	Battery tray assembly	1
102	173-3486	Snap ring	1
104	173-5598	Latch rod	1

Brush Deck Assembly

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#	Part	Description	Req
3	273-8696	Counterbalance plate	2
8	273-6547	Gasket	1
9	273-6548	Motor mounting bracket	2
11	273-6550	Rear hinge cap	1
15	273-6554	Brush release door	1
16	999-0252	Screw 5/16-18 x 1 carriage head grade 5 zinc	11
18	999-0423	Nut 5/16-18 nylon insert lock stainless steel	11
19	273-6558	Guard nipple (OBSOLETE)	7
20	173-1743	Brush motor	1
22	273-5734	Screw M5-.8 x 12mm socket head cap stainless steel	4
23	273-5592	Screw M5-.8 x 20mm socket head cap stainless steel	5
27	273-6556	Weight plate	2

Brush Deck Drive Assembly

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#	Part	Description	Req
1	273-6537	Brush drive housing assembly	1
3	273-6538	32 toothed pulley	2
7	273-5590	Tensioner spring	1
9	273-5518	Screw M4-.7 x 8mm set cup point	8
11	173-8999	External snap ring	3
12	273-5593	Tensioner arm bracket	1
13	999-9100	Washer M5 flat stainless steel	7
14	273-6542	Support plate	1
18	273-6543	Spacer (OBSOLETE)	1
20	273-8701	Brush drive shaft seal	2
21	173-4180	Ball bearing	4
22	273-8702	Oil seal thread cutting 16 x 26 x 5 inch	2

Bumper (Black)

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#	Part	Description	Req
1	273-7199	Right hand bumper (black)	1
2	999-1830	Screw 5/16-18 x 3 truss head phillips stainless steel	2
5	999-1146	Screw 5/16-18 x 3/4 truss head phillips stainless steel	2

Clamp and Grommet Assembly

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#	Part	Description	Req
200	173-5602	Horn	1
202	173-3551	Grommet	2
203	173-1139	5/8 nylon clamp	1
205	273-3431	P clamp	3
207	999-0442	Nut 10-24 nylon insert lock stainless steel	1
208	273-3820	11 inch cable tie	2

Debris Tray Assembly

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#	Part	Description	Req
1	273-8704	Trimmed debris tray mount	1
3	273-7620	Debris tray spring clip	1
6	273-2056	Debris tray end gasket	2
9	273-5415	Screw KA50 x 25mm stainless steel	4
12	999-9100	Washer M5 flat stainless steel	4
14	173-2465	Nut 5/16 external snap (OBSOLETE)	1
16	999-0423	Nut 5/16-18 nylon insert lock stainless steel	3
18	999-1677	Screw M5-.8 x 40mm socket head stainless steel	2

Deck Lift Assembly (Part 1)

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#	Part	Description	Req
1	273-8686	Actuator mount bracket	1
3	273-8688	Deck crossbar bracket	1
5	273-8690	Deck arm plate	2
6	273-7280	Clevis pin	2
9	273-2936	Motor lifter block	1
10	999-0252	Screw 5/16-18 x 1 carriage head grade 5 zinc	4
11	999-0252	Screw 5/16-18 x 1 carriage head grade 5 zinc	4
14	999-1020	Bolt 1/4-20 x 2 hex head hot dipped galvanized	2
15	999-0423	Nut 5/16-18 nylon insert lock stainless steel	4
16	999-0294	Nut 1/4-20 hex nylon lock type NE stainless steel	4
17	999-0123	Washer 1/4 SAE flat zinc plated	2
18	173-6056	36V actuator	1
19	999-1049	Washer 1/4 split lock zinc plated	2
20	999-0549	Washer 5/16 x 3/4 SAE flat stainless steel	4

Deck Lift Assembly (Part 2)

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#	Part	Description	Req
100	999-1032	Screw 1/4-20 x 5/8 hex head stainless steel	2
103	999-0120	Washer 3/8 SAE flat	4
105	173-6064	Flanged bearing	2
106	173-2815	Washer 33/64 x 1 thrust	4

Deck Lift Assembly (Part 3)

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#	Part	Description	Req	Notes	Availability
204	273-5628	Flanged bearing	2

Deck Lift Assembly (Part 4)

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#	Part	Description	Req
300	273-8691	13 inch nylon brush (black)	1
302	273-8692	Side broom mount bracket	1
303	273-8693	Screw - #M6 x 1 x 16 steel zinc plated (black)	2
304	273-8694	Side broom support bracket	1
305	999-0123	Washer 1/4 SAE flat zinc plated	2
306	999-1032	Screw 1/4-20 x 5/8 hex head stainless steel	2
310	273-5628	Flanged bearing	2
314	273-3820	11 inch cable tie	2

Electrical Assembly 1 - Lithium Ion

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#	Part	Description	Req	Notes	Availability
1	273-8722	Harness lithium BDI extension	1
14	273-3430	Rotary main harness	1

Electrical Assembly 1 - Wet/AGM

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#	Part	Description	Req
1	273-8713	TCU harness	1
12	273-3430	Rotary main harness	1
15	273-6629	Bag full indicator	1

Electrical Assembly 2 - Lithium Ion

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#	Part	Description	Req
9	273-8719	CV34 brush motor harness	1
16	273-3434	Platform wiring harness	1
18	173-8350	Wire from battery to charger plug (black)	1

Electrical Assembly 2 - Wet/AGM

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#	Part	Description	Req	Notes
2	273-8715	CV86 ground strap harness	1
5	273-8717	CV34 deck act harness	1
8	273-8720	CV34 main harness	1	Not Shown
10	273-3436	Drive and brake wiring harness	1
14	273-3434	Platform wiring harness	1
17	173-8349	Wire from battery to charger plug (red)	1
18	991-2112	175amp charger plug with pins (gray) SB175	1	Not Shown

Electrical Assembly 3 - Wet/AGM

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#	Part	Description	Req	Notes	Availability
3	273-8721	CV34 vacuum switch harness	1

Electrical Assembly 5 - Lithium Ion

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#	Part	Description	Req	Notes	Availability
3	273-8713	TCU harness	1

Electrical Assembly 5 - Wet/AGM

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#	Part	Description	Req	Notes	Availability
1	273-8713	TCU harness	1

Electrical Assembly 6 - Lithium Ion

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#	Part	Description	Req	Notes	Availability
2	273-8723	Harness lithium battery	1

Frame Assembly

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#	Part	Description	Req
3	273-7253	Battery tray glide	2
6	999-1146	Screw 5/16-18 x 3/4 truss head phillips stainless steel	6
9	999-0457	Screw 1/4-20 x 3/4 flat head phillips stainless steel	6
10	999-0525	Nut 5/16-18 flange lock serrated zinc plated	6
12	273-7255	Screw 3/8-16 x 5/8 cap socket head	2
14	999-0681	Screw 5/16-18 x 1/2 cup point square head set	2

Front Drive Assembly

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#	Part	Description	Req
3	273-7244	Drive shaft assembly	1
4	273-7245	Drive unit wiring bracket	1
5	273-7246	Front drive bearing block assembly	1
6	273-7247	36V drive wheel motor hub	1
7	999-0442	Nut 10-24 nylon insert lock stainless steel	1
8	273-3820	11 inch cable tie	3
9	273-5695	Grove grommet	1

Label Assembly (0.250-110.0)

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#	Part	Description	Req
1	273-8669	Maintenance decal (yellow)	3
3	273-8671	Right side decal (ivac-34)	1
9	273-8678	Cri decal (bronze)	1
11	273-8680	Round hands icon decal (clear)	1
12	273-8681	Obc caution decal	2
15	273-8684	Explosion hazard warning decal	1

Lower Control Assembly

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#	Part	Description	Req
2	273-8651	PCB replacement kit (CV86 telematics)	1
3	273-8652	Gasket	1
4	273-8653	Lower control panel (CV34)	1
6	273-7230	60amp breaker	1
8	273-7227	Panel hinge	1
9	273-7229	Control board cover	1
11	999-0895	Nut 5/16-18 flex type lock cadmium plated	1
13	173-1145	Insulated stand-off	1
15	999-0096	Screw 1/4-20 x 1/4 cup point socket set plain finish	1
17	999-0418	Screw 6-32 x 1/4 pan head slotted zinc plated	2
18	999-1466	Nut 1/4-20 lock with external toothed lockwasher SS	2
20	999-0086	Nut 10-32 nylon insert lock zinc plated	2

Lower Control Hardware

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#	Part	Description	Req	Notes	Availability
101	273-5604	Screw	3

Main Housing Assembly

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#	Part	Description	Req
1	273-8634	Bag storage strap	1
2	273-8635	CV86 trimmed lid	1
3	273-8636	Vaccuum hose 2.5mm x 45 inch	1
4	273-8637	Lower vaccuum seal gasket	1
5	273-8638	Shaft	1
7	999-0973	Screw 10-32 x 1 truss head phillips zinc plated	2
9	273-8641	Trimmed main housing	1
10	273-8642	Battery connector mount	1
11	273-8643	Vacuum bag adapter	1
13	273-7219	Washer	4
14	999-6684	Washer 1/4 flat stainless steel	2
15	999-1443	Bolt 1/4-20 x 1 1/4 carriage stainless steel	1
18	999-0028	Washer 5/16 split lock plain finish	8
21	273-3820	11 inch cable tie	1
22	173-0988	2 inch hose clamp	2
23	273-5591	Washer M5 flat stainless steel	2
28	173-3305	Cable tie	1

Platform Assembly

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#	Part	Description	Req
2	273-7258	Heel pedal (black)	1
3	273-7259	Accelerator pedal (yellow)	1
6	273-5604	Screw	10
7	173-5493	Spring	3
8	183-0281	Screw	4
9	173-7218	Hose clamp (OBSOLETE)	6
10	173-0822	Wire tie	3
11	273-7261	Potentiometer bracket	1
14	999-0362	Bolt 1/4-20 x 3 1/4 hex head grade 5 zinc plated	2
16	173-0378	25amp switch replacement	1
18	273-3820	11 inch cable tie	1
19	273-8648	Static strap	1
21	999-0998	Washer #10 flat stainless steel	2

Rear Panel Assembly

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#	Part	Description	Req	Notes	Availability
202	273-3206	Rear cover panel (black)	1

Steering Assembly

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#	Part	Description	Req
1	273-8646	12.7mm chain	1
4	273-3216	Tensioner plate assembly	1
5	273-7255	Screw 3/8-16 x 5/8 cap socket head	1
9	273-7096	Bearing 3/4 x 1	1
12	273-0019	Screw 5/16-18 x 5/8 carriage stainless steel	2
18	173-3446	Flanged bearing	1
19	173-5560	Steering sprocket	1
20	173-5557	Sprocket	1
21	173-5291	Chain tensioner sleeve	1
22	173-5556	Square keyway	1
24	173-9111	Square keyway	1
25	999-1049	Washer 1/4 split lock zinc plated	1
26	999-0549	Washer 5/16 x 3/4 SAE flat stainless steel	1
27	173-3536	Flanged bearing	2
28	999-0513	Nut 3/8-16 nylon insert lock type NE stainless steel	1
29	173-5558	3/4 inch ball bearing	1
30	273-3220	Steering wheel cap	1

Upper Control Assembly (Part 1)

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#	Part	Description	Req
1	273-8654	Upper control panel (CV34)	1
2	273-7150	3 position switch	1
3	273-6635	O-ring	2
4	999-1682	Screw M4-.7 x 12mm flat head stainless steel	2
7	273-6632	Rotary switch (bezel)	1
9	273-0914	Button assembly	1
11	273-5774	Emergency stop switch	1
12	173-1520	Nylon standoff	6
15	173-8560	Master key switch	1
16	173-2472	Nut 10-32 with star washer	1
17	999-0086	Nut 10-32 nylon insert lock zinc plated	2
19	273-6022	Knob	1

Upper Control Assembly (Part 2)

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#	Part	Description	Req
102	273-7788	Antenna fleet management module	1
104	273-8656	Right control decal (ivac-34)	1
105	273-7233	Left control decal	1

Vacuum Assembly

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#	Part	Description	Req
3	273-8660	Nylon spacer 1/4 x 3/4 x 1/2 inch	3
4	273-8661	Nylon spacer 1/4 x 7/16 x 1/2 inch	2
5	273-8662	Gasket 5 51/64 x 6 19/32 x 3/8 inches	1
6	273-8663	Vacuum chamber gasket	1
9	273-8666	Vacuum motor assembly (36vdc 1-stage)	1
10	273-8667	Vacuum motor mount	1
11	999-0973	Screw 10-32 x 1 truss head phillips zinc plated	4
12	999-0595	Nut 1/4-20 flange lock serrated zinc plated	5
13	273-2961	Nut 1/8 IPS brass	1
17	273-6226	Sound muffler	1
18	273-6225	Muffler adapter fitting	2

Wheel Assembly

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#	Part	Description	Req
105	273-7267	Rear axle	1
107	273-6213	Rear wheel	2
111	173-5559	Spacer	4
112	273-0031	Vinyl cap (black)	2
113	273-3428	Battery stop plate	2

Wiring-Batteries

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#	Part	Description	Req	Notes
1a	162-0047	12V 215Ah AGM battery (Group J185) (SNSR)	3	Except CV86LI
1b	162-0002	12V 185Ah wet battery (SNSR)	3	Except CV86LI
3	999-0895	Nut 5/16-18 flex type lock cadmium plated	6
4	999-0961	Nut 10-32 acorn nickel plated	1	Except CV86LI
6	273-5992	Wire 4 x 25 inch ring style (red)	1	Except CV86LI
7	273-5993	Wire 4 x 30 inch ring style (black)	1	Except CV86LI
8	273-5764	Ring style jumper cable (black)	2	Except CV86LI
9	273-0049	Cable clamp kit	1	Except CV86LI
14	273-7595	Battery tray	1	Except CS26LI
15	273-3427	Battery tray assembly	1
17	173-5599	Spring	1	CV86LI
21	273-8709	1/0 wire contact term M8 ring 28 inch (black)	1	CV86LI
22	273-8710	1/0 wire contact term M8 ring 20 inch (red)	1	CV86LI
28	999-0123	Washer 1/4 SAE flat zinc plated	12	CV86LI
29	999-0152	Nut 1/4-20 nylon insert lock zinc plated	4	CV86LI
N/S	273-8708	Fuse 150a lithium 36v 12-36-6700	1	CS26LI