- Engine - Kawasaki FH500V / FH541V

#PartDescription ReqNotesAvailability
207a 178-0003 Oil filter Kawasaki 1 (OEM)
207b 991-7117 Oil filter 1 (NON-OEM)
217 999-0024 Washer 5/16 flat stainless steel 8
219 178-0004 Long rear stud 2
222 178-0006 Short front stud 2
228 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
229 154-0143 Oil pressure switch with 2 prongs 1
233 999-0673 Nut M6-1 acorn zinc plated 4
238 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
239 178-0010 Oil drain adapter 1
240 178-0016 O-ring 1
241a 178-0211 Left (while operating) cylinder head assembly (FH500V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241b 178-0212 Right (while operating) cylinder head assembly (FH500V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241c 178-7181 Left (while operating) cylinder head assembly (FH541V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241d 178-7180 Right (white operating) cylinder head assembly (FH541V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241e 178-0013 Rocker cover gasket 2 (OEM)
241f 991-7072 Valve cover gasket 2 (NON-OEM)
241g 178-0030 Intake valve 2
241h 178-0029 Exhaust valve 2
241i 178-0028 Cylinder head gasket (FH500V engine only) 2
241j 178-7038 Cylinder head gasket (FH541V engine only) 2
241k 178-0035 Intake gasket 2
241l 178-0001 Exhaust manifold gasket 2
241m 178-0036 Exhaust stud bolt 4
241n 178-0032 Valve stem seal 4
242 154-0042 Oil drain valve kit 1
243 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 1 ft
244 164-0398 Control valve (white clamp) 1
245 178-0020 Air filter clip (includes swivel) 2 (includes 259)
246a 178-0014 Plastic Kawasaki dipstick 1
246b 154-0367 Kawasaki dipstick 1
246c 178-0015 Dipstick tube (OBSOLETE) 1
246d 178-0016 O-ring 1
246e 178-0123 Flanged bolt 1
247 178-0021 Fan housing 1
248 N/A Not available 1 (Starter gear assembly)
249a 178-0024 Ignition coil assembly Kawasaki FH500V/FH541V 2 (OEM)
250 166-0004 Spark plug (Kawasaki FH500V/FH541V/FH381V) 2
257a 160-0083 Starter solenoid (remote mounted) 1
257b 991-9257 SOLENOID -STARTER 12V (NON-OEM)
258a 178-0025 12V starter assembly kit (Kawasaki FH500V & FH541V engines) 1 (Entire starter assembly, includes reference 248)
258b 178-7081 120V electric starter 1 (110V start units)
259 N/A Not available 2 (Swivel) (included with 245)
260 178-0023 Voltage regulator 1
264 164-1536 Spacer (OBSOLETE) 2
265 999-0744 Screw 10-32 x 1 3/4 pan head phillips zinc plated 2
266 999-0053 Washer #10 split lock plain finish 2
267 999-0412 Washer #8 SAE flat 2
268 160-0141 Stud M6 x 130 2
269 164-1538 Rubber cap (OBSOLETE) 1
270 178-0042 Carb intake gasket 2
271 160-0115 Fuel load block 1 (Eagle specific)
272 178-0195 Flanged nut 2
273 160-0116 Brass plug 1/8 1
274 160-0117 Elbow 3/8 x 1/4 mp 1
275 165-0012 Spark plug boot (OBSOLETE) 2
276 178-0129 Spark plug wiring harness 1
280 178-0085 Bolt 6 x 12 flanged 1 (old style)
281a 178-0079 Breather cover and gasket kit 1 (old style)
281b 178-7039 Plate 1 (old style)
282 178-0307 Cover and gasket kit 1 (old style)
284 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
285 178-0036 Exhaust stud bolt 4
286 178-0081 Crankcase complete 1
287 178-0017 Crankcase gasket 1
288 178-0082 Snap ring 2
289 178-0083 Pin 6
290a 178-0028 Cylinder head gasket (FH500V engine only) 2
290b 178-7038 Cylinder head gasket (FH541V engine only) 1
291 178-0032 Valve stem seal 4
292 178-0078 Rocker case 2
293 178-0060 Bolt 6 x 40 flange 4
294a 178-0013 Rocker cover gasket 2 (OEM)
294b 991-7072 Valve cover gasket 2 (NON-OEM)
295 178-0087 Flanged bolt 2
296a 178-0027 Left (while operating) bare cylinder head 1 See 178-0211 or 178-7181 for head assembly
296b 178-0026 Right (while operating) bare cylinder head 1 See 178-0212 or 178-7180 for head assembly
297 178-0086 Flanged bolt 8
299 178-0080 Crankcase cover (OBSOLETE) 1
300 178-0084 Oil seal 1
301 178-0033 Bottom oil seal 1
302 178-0309 Breather cover (new style) 1 (new style)
303 178-0308 Breather gasket (new style) 1 (new style)
304 178-0310 Bolt flanged 14mm 1 (new style)
305 178-7002 Air filter assembly 1 (includes 306-310)
306a 178-7004 Air filter case assembly 1
306b 178-0041 Air cleaner rear housing (includes filters and gasket) 1
307a 178-0005 Air pre-cleaner Kawasaki 1 (OEM)
307b 991-7118 Pre-filter (green) 1 (NON-OEM)
308 178-0019 Air filter cover 1
309a 178-0007 Air filter Kawasaki 1 (OEM)
310 178-0197 Nut 1
N/S 050-0006 Kawasaki 100 hour service kit 1
N/S 154-0269 Carbon monoxide safety patch (OBSOLETE) 1
N/S 991-9251 CO DETECTOR 1 (NON-OEM option to 154-0269)
N/S 170-2004 Isolator (OBSOLETE) 5 (for dust control units)
N/S 170-3235 Support bracket 1
N/S 170-3259 Nut M6 x 2 hex 4
N/S 178-0039 Push rod 4
N/S 189-8544 Emissions shutdown module with oxygen sensor 1 (original shut-down system has been made unavailable. This part will need additional wiring that is not included.)
N/S 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 999-0565 Screw 10 x 3/4 pan head phillips sheet metal 2 (not included in kit)
N/S 154-0412 Carburetor for Kawasaki (OBSOLETE) 1 (Pioneer)
N/S 154-0250 Muffler bracket 1 (Super Buffer)
N/S 991-4039 Spark plug tester 1
KIT 050-0006 Kawasaki 100 hour service kit 1 (includes oil filter, pre-air filter, air filter and spark plug)

- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
1 162-0001 12V 35Ah AGM battery
2 154-0319 Starter switch with ground prong (2 keys)
3 991-1901 Key
4 154-0155 Switch box assembly
5 154-0214 Hour meter
6 991-0009 BX51 belt
7 N/A Not available Caster wheel
8 161-0003 Aluminum propane tank
9a 154-0077 Handle grip
9b 991-8571 Handle grip (NON-OEM)
10 154-1074 Toggle tank strap for propane buffers
11 991-2201 Center-Lok II pad holder - right hand thread (black)
12 160-0006 48 inch throttle control cable
13 154-1076 Female quick coupler
14 991-6001 Fuel regulator (T60)
15 991-6002 12V fuel lock off (Model 152)

- Kawasaki - Muffler - Dust Bonnet - Emission System

#PartDescription ReqNotesAvailability
001 154-0244 Kawasaki recoil filter
002 154-0245 Filter cage
003 154-0252 Filter seal
004 N/A Not available (Auto shut-down system)
005 154-0249 Kawasaki manifold and muffler
006 154-0175 Muffler clamp (OBSOLETE)
007 154-0176 Front mount catalytic muffler (OBSOLETE)
008 991-1601 Oxygen sensor 1 wire (OBSOLETE)

- Pad Holders

#PartDescription ReqNotesAvailability
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

-Engine- Kawasaki FH381V

#PartDescription ReqNotesAvailability
1 178-0137 Woodruff key 1
2 178-7114 Flywheel 1
4 178-0023 Voltage regulator 1
5 178-7115 Charging coil 1
6 178-0104 Spring 1
7 178-7116 Camshaft assembly 1
8 178-7081 120V electric starter 1 (includes 9 and 10)
9 N/A Not available 1 (Starter gear assembly)
10 178-7117 Armature 1
11a 178-0014 Plastic Kawasaki dipstick 1
11b 178-0016 O-ring 1
12a 178-0003 Oil filter Kawasaki 1 (OEM)
12b 991-7117 Oil filter 1 (NON-OEM)
14 178-7118 Stud bolt 2
15 178-7101 Ignition coil assembly 1
17 166-0004 Spark plug (Kawasaki FH500V/FH541V/FH381V) 2
18a 154-0143 Oil pressure switch with 2 prongs 1 (Pioneer)
18b 170-3221 Oil pressure switch, 3-prong molded plug 1 (Alto-Clarke)
18c 372-3186 Adapter 1 (Alto-Clarke)
19a 178-7096 Carburetor 1
19b 178-0042 Carb intake gasket 1
21 170-3241 Spud kit 1 (Alto-Clarke)
22a 178-7085 Air filter element 1
22b 178-0222 Air filter 1
23 178-0223 Pre-filter 1
24 178-7071 Front air filter case 1
25 178-7073 Rear air filter case 1
27 178-7119 Breather plate and gasket 1
28 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
29 178-7120 Crankcase 1
30 178-7121 Crankcase cover 1
31 178-0084 Oil seal 1
32 178-0033 Bottom oil seal 1
33 178-7092 Cylinder head gasket 2
34a 178-7099 Bare cylinder head #1 1
34b 178-7100 Bare cylinder head #2 1
35a 178-0013 Rocker cover gasket 2 (OEM)
35b 991-7072 Valve cover gasket 2 (NON-OEM)
36 178-0078 Rocker case 2
37 178-0076 Rocker arm 2
38 178-0047 Valve spring 2
39 178-0030 Intake valve 1
40 178-0029 Exhaust valve 1
41 178-0010 Oil drain adapter 1
42 154-0362 Oil drain valve 1 (Pioneer)
43 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 1 ft
44 154-0038 Oil drain cap 1 (Pioneer)
45 178-0129 Spark plug wiring harness 1
46 178-7080 13 HP crankcase cover gasket 1
N/S 178-0287 Intake manifold 1
N/S 178-7022 Intake manifold gasket 1
N/S 270-0757 Catalytic muffler 1 (Alto-Clarke)
N/S 154-3432 Catalytic muffler and manifold assembly 1 (Pioneer)
N/S 169-0142 Muffler plug 1
N/S 178-0001 Exhaust manifold gasket 2
N/S 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
N/S 154-0008 Electric clutch assembly 1 (Pioneer clutch models)
N/S 178-7097 Fuel filter 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 154-1042 SafeSense emission monitoring module retro kit 1 (Pioneer)
N/S 991-6002 12V fuel lock off (Model 152) 1
N/S 991-6001 Fuel regulator (T60) 1
N/S 170-2003 Catalytic converter muffler (OBSOLETE) 1
KIT 050-0113 Kawasaki FH381V 100 hour kit 1 (includes oil filter, pre-air filter, air filter and spark plug)
N/S 991-4039 Spark plug tester 1

Deck Assembly

#PartDescription ReqNotesAvailability
101 999-0671 Washer M10 split lock plain finish 1
102 154-0415 Pulley (OBSOLETE) 1
103 N/A Not available 1 Belt tensioner
104 154-3390 Grooved spacer (OBSOLETE) 1
105 154-0275 Metal v-groove pulley for tensioners (24 inch) (OBSOLETE) 1
106 154-3391 Flanged bearing (OBSOLETE) 3
107 154-0549 Square keyway 1
108 154-3392 Drive hub keyway (OBSOLETE) 1
109 991-0009 BX51 belt 1
110 N/A Not available 1 Caster wheel
111 992-0001 Velcro loop (sold by the inch) 7 ft
112 154-3395 Pop rivet 4
113 999-0157 Screw 5/16-18 x 3/8 cup point socket set alloy plain finish 2
114 154-0018 Pop rivet 18
115 154-0017 Screw M10 x 35mm (OBSOLETE) 1
116 999-0188 Nut 3/8-16 nylon insert lock zinc plated 7
117 999-0016 Washer 1/4 flat plain finish 3
118 999-0032 Washer 3/8 USS flat plain finish 12
119 999-0188 Nut 3/8-16 nylon insert lock zinc plated 4
120 999-0383 Screw 1/4-20 x 1/2 button head socket cap plain finish 5
121 999-1545 Screw 7/16-14 x 1 3/4 hex head stainless steel 13
122 154-3397 O-ring 1
123 154-3398 Screw 1-8 x 3 (OBSOLETE) 3
124 154-3399 Nut 1-8 hex (OBSOLETE) 3
125 154-3400 Screw M14 x 45mm hex head (OBSOLETE) 3
126 N/A Not available 1 Caster mount
127 154-3402 24 inch deck (OBSOLETE) 1
128 999-0882 Screw 3/8-16 x 3/4 hex head hot dipped galvanized 2
129 999-1147 Bolt M6-1 x 40mm hex head stainless steel 1
130 999-0024 Washer 5/16 flat stainless steel 5
131 999-0050 Nut 1/2-13 hex jam plain finish 1
132 999-0972 Washer M14 flat 3
133 999-0242 Screw 3/8-16 x 4 carriage head grade 5 zinc 4
134 162-0001 12V 35Ah AGM battery 1
135 N/A Not available 6 ft Bumper molding
137 154-3405 Belt guard (OBSOLETE) 1
139 154-0093 Battery pad (OBSOLETE) 1
140 154-3406 Gearbox (OBSOLETE) 1
141a 154-0498 Wheel 2
141b 154-1438 10 inch wheel (gray) 2
142 154-3407 Coupling (OBSOLETE) 1
143 154-0511 10 inch stripping brush (purple) (OBSOLETE) 3
145 154-3409 Drive hub (OBSOLETE) 1
146 154-3410 Brush drive plate (OBSOLETE) 1
147 N/A Not available 1 Splash guard
148 N/A Not available 1 Rear splash guard
149 154-3412 Axle (OBSOLETE) 1
150 154-0214 Hour meter 1
169 154-3413 Bushing (OBSOLETE) 8
171 999-1546 Nut M14-2 nylon insert lock 3
177 999-0247 Nut 3/8-16 hex jam plain finish 2
183 154-0745 Screw 3/8 x 2 1
188 999-0725 Nut 7/16-20 nylon insert lock zinc plated 12
189 999-0033 Washer 7/16 SAE flat 12
190 154-0263 Hour meter ground wire (OBSOLETE) 1
191 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
192 999-0028 Washer 5/16 split lock plain finish 4
193 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 4
194 N/A Not available 1 Bushing
195 154-1055 Caster wheel 1
N/S 154-3415 Top belt guard (OBSOLETE) 1
64 154-0511 10 inch stripping brush (purple) (OBSOLETE)
N/S 154-0260 New engine - 17hp Kawasaki with muffler kit (OBSOLETE) 1

Handle Assembly

#PartDescription ReqNotesAvailability
301 154-0319 Starter switch with ground prong (2 keys) 1
302 154-0155 Switch box assembly 1
303 154-0702 Fitting 1/8 x 1/8 inch 1
304 154-0228 Hosebarb 1/8 x 1/4 inch 2
305 154-0259 Safe sense module for Kawasaki (OBSOLETE) 1
306 154-0891 Fuel adjustment fitting 1
307 991-6001 Fuel regulator (T60) 1
308 154-0090 Fitting (regulator to fuel lock) 1
309 154-0066 Fitting 49 x 6 (regulator to fuel lock) 2
310 154-0169 Female brass fitting 1
311a 154-0098 12 inch regulator hose 1
311b 154-0206 12 inch regulator hose with fittings kit 1
312 154-1076 Female quick coupler 1
313 154-1052 12V fuel lock off 1
314 154-3396 Cover (OBSOLETE) 1
315 154-0635 Indicator light (green) (OBSOLETE) 1
316 154-0071 Adjustable handle lever 1
317a 154-0077 Handle grip 2
317b 991-8571 Handle grip 2 (NON-OEM)
318 154-0279 Starter solenoid (remote mounted) 1
319 154-1074 Toggle tank strap for propane buffers 1
320 154-3414 90 degree hosebarb (OBSOLETE) 1
321 154-0231 Fault light (red) (OBSOLETE) 1
324 999-0238 Washer 1/4 internal star lock zinc plated 4
325 154-0154 Cable clip (OBSOLETE) 2
326 154-0351 Vacuum hose (sold by the foot) 3 ft
327 154-0320 Fuel line (sold by the foot) 3 ft
328 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
329 999-0235 Screw 1/4-20 x 3/4 button head socket plain finish 1
330 999-0188 Nut 3/8-16 nylon insert lock zinc plated 5
331 999-0152 Nut 1/4-20 nylon insert lock zinc plated 6
332 999-0032 Washer 3/8 USS flat plain finish 1
333 999-0225 Screw 5/16-18 x 1 button head socket plain finish 4
334 999-0233 Screw 8 x 1 1/4 hex washer head slotted zinc plated 4
335 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc 5
336 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 1
337 154-0036 Plastic hose clamp 2
338 999-0024 Washer 5/16 flat stainless steel 6
339 999-0229 Screw 1/4-20 x 1 button head socket plain finish 2
340 999-0242 Screw 3/8-16 x 4 carriage head grade 5 zinc 2
341 999-0234 Nut 3/8-16 acorn nickel plated 1
342 160-0006 48 inch throttle control cable 1
343 154-3403 Bracket (OBSOLETE) 1
344 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
345 992-0001 Velcro loop (sold by the inch) 46 in
346 N/A Not available 2 ft Foam seal
347 154-3418 Battery retainer (OBSOLETE) 1
348 154-0612 Screw #8 x 3/4 drill kwik 2
349 154-3419 Regulator bracket (OBSOLETE) 1
350 161-0003 Aluminum propane tank 1
351 999-0239 Nut 10-32 k-lock zinc plated 2
352 154-0341 Regulator assembly 1 (includes 303, 304, 306-313, 320, 326, 327 and 337)

NON-OEM Dust Bonnet and Cage Option

#PartDescription ReqNotesAvailability
1 991-9014 Kawasaki dust bonnet 1
2a 160-0198 3 tab filter cage with support ring for 17HP (metal) 1 (includes 2b)
2b 160-0297 Filter cage support ring for 17HP (converts 3 tab/4 tab) 1
3 999-0250 Bolt M5-.8 x 10mm hex head full thread 3 (to secure cage to ring)
4 999-0740 Nut M5-.8 hex stainless steel 3 (to secure cage to ring)
5 999-0673 Nut M6-1 acorn zinc plated 4 (to secure ring to engine)
6 999-0123 Washer 1/4 SAE flat zinc plated 7 (to secure cage and ring to engine)
7 160-0123 3 tab filter cage for 18HP (metal) 1