- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
162-0057 12V 150Ah wet battery 2
164-9166 On-board battery charger 1 (after SN 158521)
164-5552 Plug-battery cable (OBSOLETE) 2
164-5408 Steering handle 1
164-5543 10amp fuse 1
164-5544 Fuse-25 amp 1
164-5546 Fuse- 75amp 1
164-5547 Fuse- 50amp-Manta 1
164-5390 Filter cover (OBSOLETE) 1
164-5706 Polypropelene side brush-standard 1
164-5567 Left side brush kit-includes brush 1
164-5536 Paper panel filter-(standard) 4
164-8924 Polyester filter 4
164-5409 Handle- grip (OBSOLETE) 1
164-7982 Main brush 1
996-0791 Polypropelene scrubbing brush 1
164-5491 Nylon main brush-(optional) 1

Chassis Assembly

#PartDescription ReqNotesAvailability
1 164-5363 Lever lock 1
2 164-5364 Wheel spacer 2
3 164-5365 Wheel 2
4 164-5366 Belt tightener short plate (OBSOLETE) 1
5 164-5367 Belt tightener short plate (OBSOLETE) 1
6 164-5368 Pulley 2
7 164-5369 Ball bearing 2
8 164-5370 Stopping ring (OBSOLETE) 2
9 N/A Not available 2 (bushing)
10 N/A Not available 2 (spacer)
11 164-5372 Knob 2
12 164-5373 Support 1
13 164-5374 Dashboard 1
14 164-5375 Plate 2
15 164-5376 Left cover 1
16 164-5377 Spring 1
17 164-5378 Angular- plate 1
18 164-5379 Spring pin 1
19 164-5380 Roller- bumper 2
20 164-5381 Right cover (OBSOLETE) 1
21 164-5382 Cover 1
22 164-5383 Support steering wheel 1
23 164-5384 Mat 1
24 164-5385 Chassis 1
25 164-5386 Motor hood 1
26 164-5387 Filter compartment 1
27 164-5388 Hopper 1
28 164-5389 Band 84 in
29 164-5390 Filter cover (OBSOLETE) 1
30 164-5391 Seat 1
31 164-5392 Right protection guard 1
33 164-5394 Reinforcement pulley 2
34 164-5588 28 inch long gasket (OBSOLETE) 2
35 164-5395 Cover support 1
36 164-5589 20 inch long gasket (OBSOLETE) 2
37 164-5578 Revolving light with buzzer & horn 1
38 164-5580 Horn button 1
39 164-5590 Bulb 24 volt-10 watts 1
40 164-5556 Wiring-horn (OBSOLETE) 1
41 164-5555 Horn 1

Dust Rubber Assembly

#PartDescription ReqNotesAvailability
1 164-5396 Rubber strip 1
2 164-5397 Rear flap 1
3 164-5398 Side flap 2
4 164-5399 Bumper (OBSOLETE) 108 in
5a 164-5400 Right bumper (OBSOLETE) 1
5b 164-5401 Left bumper (OBSOLETE) 1
6 164-5402 Tie- rod 1
7 164-5403 Pedal 1
8 164-5404 Split pin 1
9 164-5405 Rubber flap 1
10 164-5406 Hole plug- board (OBSOLETE) 1
11 164-5407 Hole plug- front board 1
12 164-7823 Dust rubber kit 1 (includes 1-3, 6-9)

Electric System Assembly - Suction Fan and Filters

#PartDescription ReqNotesAvailability
1 164-5505 Complete drive handle 1 (before SN 152880)
2 164-5506 Forward/reverse switch 1 (before SN 152880)
3 164-5507 Battery warning light 1
4 164-5508 Key switch 1
5 164-5509 Switch 1
6 164-5510 Negative Connector (OBSOLETE) 2
7 164-5511 Positive connector 2
8 164-5512 Red terminal cover 2
9 164-5513 Blue terminal cover 2
10 162-0057 12V 150Ah wet battery 2
11 164-5514 Battery support 2
12 164-5515 Front motor support 1
13 164-5516 Motor support (OBSOLETE) 1
14 164-5517 Carbon brush kit of 4 1
15 164-5518 Electric motor 1
16 164-5519 Pulley-motor 1
17 164-5520 Bushing 1
18a 164-7838 Handle 1 (before SN 150410)
18b 164-5593 Handle 1 (after SN 150409)
19 164-5521 Micro switch 1
20a 164-5522 Lever 1 (before SN 150410)
20b 164-5593 Handle 1 (after SN 150409)
21 164-5523 Pin (OBSOLETE) 1 (before SN 150410)
22 164-5524 Conveyor/transporter (OBSOLETE) 1
23 164-5525 Spring (OBSOLETE) 1
24 164-5521 Micro switch 1
25 164-5520 Bushing 1
26 164-5528 Vacuum cut off 1
27 164-5529 Shaker 1
29 164-5531 Tie rod (OBSOLETE) 4
30 164-5532 Dust filter support 1
32 164-5534 Ring 2
33 164-5535 Sealing ring 4
34a 164-5536 Paper panel filter-(standard) 4
34b 164-8924 Polyester filter 4
35 164-5538 Ring-conveyor/transporter 1
36 164-5539 Self-stop ring nut 1
37 164-5540 Washer 1
39a 164-5542 Electronic control unit 1 (before SN 152880)
39b 164-5542 Electronic control unit 1 (after SN 152879)
40 164-5543 10amp fuse 1
41 164-5544 Fuse-25 amp 1
42 164-5545 Support-electronic unit 1
43 164-5546 Fuse- 75amp 1
44 164-5547 Fuse- 50amp-Manta 1
45 164-5548 Relay-small 1
46 164-5549 Relay-large 1
47 164-5550 Carbon brushes-#2 1
48 164-5551 Cover-electrical unit 1
49 164-5594 Lever (OBSOLETE) 1 (before SN 150410)
50 164-5552 Plug-battery cable (OBSOLETE) 2
51 164-5553 Ring 1
52 164-5595 Boot-drive switch 1 (before SN 152880)
53 164-7839 Support 1 (after SN 158521)
54 164-9166 On-board battery charger 1 (after SN 158521)
55 164-8435 Battery cable retainer 1 (after SN 158521)
56 164-7840 Battery charger wiring 1 (after SN 158521)
57 164-8204 Key switch wiring 1
58 164-5568 Control panel/key switch decal (OBSOLETE) 1
60 164-5570 Set of ignition keys 1
61 164-5497 Potentiometer-inside handle 1 (before SN 152880)
N/S 164-5541 Fan 1

Gearmotor Assembly

#PartDescription ReqNotesAvailability
1 N/A Not available 1 (cover)
2 N/A Not available 1 (chassis)
3 N/A Not available 1 (bearing)
4 N/A Not available 1 (gear)
5 N/A Not available 1 (gear)
6 N/A Not available 1 (bearing)
7 N/A Not available 1 (spacer)
8 N/A Not available 1 (bearing)
9 N/A Not available 1 (bearing)
10 164-5517 Carbon brush kit of 4 1
11 N/A Not available 1 (brush holder)
12 N/A Not available 1 (cover)
13 N/A Not available 1 (tie rod)
14a 164-7841 (SMI) gearmotor-a 1
14b 164-7842 (SMI) gearmotor-b 1
14c 164-8871 (SMI) gearmotor-c 1
15 N/A Not available 1 (ring)
16 N/A Not available 1 (spacer)
17 N/A Not available 1 (key)
18 N/A Not available 1 (support)
19 N/A Not available 1 (lock)
20 N/A Not available 1 (ring)
21 N/A Not available 1 (stop ring)
22 N/A Not available 1 (bearing)
23 N/A Not available 1 (stop ring)
24 N/A Not available 1 (spacer)
25 N/A Not available 1 (stop ring)
26 N/A Not available 1 (gear)
27 N/A Not available 1 (bearing)
28 N/A Not available 1 (body)
29 N/A Not available 1 (gear)
30 N/A Not available 1 (gear)
31 N/A Not available 1 (pin)
32 N/A Not available 1 (gear)
33 N/A Not available 1 (gear)
34 N/A Not available 1 (bearing)
35 N/A Not available 1 (clamp)
36 164-7843 Carbon brush holder assembly 1
37 164-7844 Clamp 1
38 164-7845 Latch hook 1
KIT1 164-5438 Electric motor complete 1 (includes 1-9-13, 14a, 15-38) (before SN 151094)
KIT2 164-7825 Gear motor complete 1 (includes 10, 14b, 36) (between SN 151094 and SN 154016)
KIT3 164-7826 Gear motor complete 1 (includes 10, 14c, 36) (after SN 154016)

Main and Side Brushes Assembly

#PartDescription ReqNotesAvailability
1 164-5447 Handle-brush raise/lower 2
2 164-5448 Lever 2
3 164-5449 Washer 2
4 164-5450 Ball joint-upper handle 2
5 164-5451 Ball joint-lower handle 4
6 164-5452 Lever-left 1
7 164-5453 Lever-right 1
8 164-5454 Flexible cable-right handle 1
9 164-5455 Pulley (OBSOLETE) 2
10 164-5456 Flexible cable-left handle 1
11 164-5457 Plate (OBSOLETE) 1
12 164-5458 Right side brush arm 1
13 164-5459 Reducer 1
14 164-5460 5x5x20 key 1
15 164-5461 Hub 1
16 164-5706 Polypropelene side brush-standard 1
17 164-5416 Cable adjuster 1
18 164-5463 Pulley-small 1
19 164-5464 Belt-pulley-red 1
20 164-5465 Carter (OBSOLETE) 1
21 164-5466 Bushing-pulley 1
22 164-5467 Pulley-large 1
23 164-5468 Stopping ring 2
24 164-5469 Belt-black-long (OBSOLETE) 1
25 164-5470 Bearing 2
26 164-5471 Pulley 1
27 164-5472 Spacer 1
28 164-5473 Spacer 1
29 164-5474 Ring 1
30 164-5475 Ball bearing 4
31 164-5476 Spacer 2
32 164-5477 Support 1
33 164-5478 Ball bearing 1
34 164-5479 Tensioner 1
35 164-5480 Bushing 2
36 164-5481 Axle 1
37 N/A Not available 1 (washer)
38 164-5482 Support 1
39 164-5483 Spring (OBSOLETE) 1
40 164-5484 Spacer 1
41 164-5485 Support 1
42 164-5486 Spacer 1
43 164-5487 Cover 1
44 164-5488 Roller 2
45a 164-7982 Main brush 1
45b 996-0791 Polypropelene scrubbing brush 1 (optional)
45c 164-5491 Nylon main brush-(optional) 1 (optional)
46 164-5492 Key-brush roller 1
47 164-5493 Carter 1 (optional)
48 164-5494 Left arm 1 (optional)
49 164-5466 Bushing-pulley 1 (optional)
50 164-5467 Pulley-large 1 (optional)
51 164-5464 Belt-pulley-red 1 (optional)
52 164-5461 Hub 1 (optional)
53 164-5459 Reducer 1 (optional)
54 164-5463 Pulley-small 1 (optional)
55 164-5460 5x5x20 key 1 (optional)
56 164-5416 Cable adjuster 1 (optional)
57 164-5499 Key 4 support-main brush 1
58 164-5500 Belt-black-short 1
59 164-5501 Spacer 1 (optional)
60 164-5502 Roller for belt 1 (optional)
61 164-5415 Washer 1 (optional)
62 164-5492 Key-brush roller 1 (optional)
63 164-5706 Polypropelene side brush-standard 1 (optional)
64 164-5567 Left side brush kit-includes brush 1 (optional)
65 164-8902 Stop ring 2
66 164-8902 Stop ring 2

Optional Assembly

#PartDescription ReqNotesAvailability
1 164-5571 Bucket for hopper-1 piece (OBSOLETE) 1 (includes 2-3)
2 164-5572 Handle-bucket 2
3 164-5573 Bucket for hopper-1 piece 2
20 164-5584 Front dust conveyor 1 (includes 21-24)
21 164-7846 Rubber gasket 32 inch
22 164-5585 Dust rubber 1
23 164-5586 Outer rubber strip 1
24 164-5587 Inner rubber strip 1

Steering Column, Wheels, and Brakes Assembly

#PartDescription ReqNotesAvailability
1 164-5408 Steering handle 1
2 164-5410 Bellow 1 (before SN 152880)
3 164-5409 Handle- grip (OBSOLETE) 1
4 164-5411 Upper v-ring 1
5 164-5412 Lower v-ring 1
6 164-5413 Bearing 1
7 164-5414 Support 1
8 164-5591 Front non marking tire only 1
9 164-5415 Washer 1
10 164-5416 Cable adjuster 2
11 164-5417 Washer 1
12 164-5418 Parking brake handle 1
13 164-5416 Cable adjuster 2
14 164-5419 Cable clamp 1
15 164-5420 Brake pedal retainer 1
16 164-5421 Spring 1
17 164-5422 Pedal cover 1
18 164-5423 Brake pedal 1
19 164-5420 Brake pedal retainer 1
20 164-5425 Tie-rod 1
21 164-5426 Clamping ring 2
22 164-5427 Flexible cable-short 1
23 164-5428 Flexible cable-long 1
24 164-5429 Washer 2
25 164-7824 Switch 1 (after SN 152879)
26 164-5430 Spacer 2
27 164-5431 Bushing 2
28 164-5432 Right brake support (OBSOLETE) 1
29 164-5433 Left brake support 1
30 164-5434 Cable clamp 2
31 164-5435 Spring 2
32 164-5436 Connector 1
33 164-5437 Ratio motor support 1
34a 164-5438 Electric motor complete 1 (before SN 151094)
34b 164-7825 Gear motor complete 1 (between SN 151094 and SN 154016)
34c 164-7826 Gear motor complete 1 (after SN 154016)
35 164-5439 Axle support 2 (before SN 151094)
36 164-5440 Support-motor 1 (before SN 151094)
37a 164-5441 Left axle (OBSOLETE) 1 (before SN 151094)
37b 164-7827 Left axle 1 (after SN 151093)
38 164-5442 Bearing 4 (before SN 151094)
39 164-5592 Rear wheel assembly-non marking 2
40 164-4709 Non marking front wheel assembly 1
41 164-5443 Cable adjuster 2
42 164-5444 Flexible cable 1
43 164-5445 Key-wheel hub (OBSOLETE) 2
44 164-5446 Right axle 1
45a 164-7828 Electric system assembly 1 (before SN 152880)
45b 164-7829 Electric system assembly 1 (after SN 152879)
46 164-7830 Pedal grip 1 (after SN 152879)
47 164-7831 Pedal 1 (after SN 152879)
48 164-7832 Bushing 2 (after SN 152879)
49 164-7833 Support 1 (after SN 152879)
50 164-7834 Potentiometer 1 (after SN 152879)
51 164-7835 Support screw 1 (after SN 152879)
52 164-8878 Potentiometer gear 1 (after SN 152879)
53 164-8879 Microswitch/tie rod gear 1 (after SN 152879)
54 164-8210 Microswitch 1 (after SN 152879)
55 164-0092 Spring 1 (after SN 152879)
56 164-7836 Tie-rod 1 (after SN 152879)
57 164-8865 Ball joint 1 (after SN 152879)
58 164-7837 Lever 1 (after SN 152879)
59 164-5527 Electric motor-motor only (OBSOLETE) 1 (before SN 151094)