- Batteries and Charger

#PartDescription ReqNotesAvailability
1 162-0002 12V 185Ah wet battery (SNSR) 3
2 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3
3a 162-5063 36V 20amp battery charger with SB175 large gray plug 1 (configured for wet batteries; can be changed to support AGM batteries)
3b 162-5063 36V 20amp battery charger with SB175 large gray plug 1
5 991-2112 175amp charger plug with pins (gray) SB175 1
6 991-2206 Center-Lok 3 pad holder 1
7a 991-2202 Big mouth pad holder set (blue) 1
7b 991-2201 Center-Lok II pad holder - right hand thread (black) 1 (NON-OEM)
7c 991-2205 Deep lock ring and pad grip ring 1 (NON-OEM)
7d 991-2214 Center-Lok II pad holder - left hand thread (red) 1 (NON-OEM)
8 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE) 1

- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
1 162-0002 12V 185Ah wet battery (SNSR) (3)
2 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) (3)
3a 162-5063 36V 20amp battery charger with SB175 large gray plug (configured for wet batteries; can be changed to support AGM batteries)
3b 162-5063 36V 20amp battery charger with SB175 large gray plug
5 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
6 164-6477 Onboard charger extension cord
7 991-2112 175amp charger plug with pins (gray) SB175
8 998-0010 Battery jumper cable - ring type (red)
9 164-1660 Key switch and key
10 164-1661 Key (pkg of 2) (OBSOLETE)
11 164-0032 Paper bag (pkg of 5)
12 164-3111 Cloth vacuum bag
13a 164-0029 8 inch wheel with bearings
13b 991-9191 8"x1 5/8" RUBBER WHEEL W/3/4 BRGS (NON-OEM)
14 991-2008 4 inch caster wheel with bearings (red)
15 164-6384 Pad driver assembly
16 991-2206 Center-Lok 3 pad holder

- Pad Holders

#PartDescription ReqNotesAvailability
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

- Pads

#PartDescription ReqNotesAvailability
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg 5) (OBSOLETE)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch super white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)        
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (OBSOLETE)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

Base Assembly

#PartDescription ReqNotesAvailability
001 164-6461 Frame weldment (OBSOLETE) 1
002 999-0024 Washer 5/16 flat stainless steel 2
003 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
004 164-6423 Base plate 1
005 164-7910 Hinge plate (OBSOLETE) 2 (onboard charger models)
006 999-0123 Washer 1/4 SAE flat zinc plated 4 (onboard charger models)
007 999-0060 Washer 1/4 split lock plain finish 4 (onboard charger models)
008 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 4 (onboard charger models)
009 999-0024 Washer 5/16 flat stainless steel 2
010 999-0028 Washer 5/16 split lock plain finish 2
011 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
012 164-9023 Clevis pin 2 (onboard charger models)
013 164-7911 Spring guide 2 (onboard charger models)
014 164-2915 Spring guard 4 (onboard charger models)
015 164-7912 Compression spring 2 (onboard charger models)
016 164-6438 Left bracket 1
017 164-5168 Flat nylon washer 4 (onboard charger models)
018 164-7991 Pivot 2 (onboard charger models)
019 164-0106 Retaining ring 1 (onboard charger models)
020 164-1502 End coupling 1
021 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 1
022 999-0311 Washer #10 external star lock zinc plated 1
023 164-1503 8 inch round bead chain 1 ft
024 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 2
025 164-0969 Rubber stop 2
026 164-6282 Catch assembly 1
027 999-0034 Washer 3/8 split lock plain finish 4
028 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 4
029a 991-2006 Caster wheel assembly (red) 1
029b 991-2008 4 inch caster wheel with bearings (red) 1
030 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 4
031 999-0034 Washer 3/8 split lock plain finish 4
032 164-6429 Caster wheel mount (OBSOLETE) 1
033 999-0152 Nut 1/4-20 nylon insert lock zinc plated 2
034 999-0123 Washer 1/4 SAE flat zinc plated 2
035 164-6430 Frame 1
036 164-0941 Washer 13/32 x 13/16 4 (onboard charger models)
037 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 4 (onboard charger models)
038 999-0034 Washer 3/8 split lock plain finish 4 (onboard charger models)
039 164-0151 Spacer 4 (onboard charger models)
040 164-6273 Shaft collar 2 (onboard charger models)
041 164-3046 Axle 1
042 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 4
043 999-0034 Washer 3/8 split lock plain finish 4
044 164-6441 Axle block 2
045 164-6437 Right bracket 1
046 999-0448 Screw 10-24 x 1/4 cup point socket set alloy plain finish 2
047 164-0841 Bushing 2
048 999-0114 Washer 1/2 SAE flat 2
049 999-0126 Washer 1/2 split lock 2
050 999-0200 Bolt 1/2-13 x 1 1/4 hex head 2
051 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 2
052 999-0034 Washer 3/8 split lock plain finish 2
053 164-0941 Washer 13/32 x 13/16 2
054a 164-0029 8 inch wheel with bearings 2
054b 991-9191 8"x1 5/8" RUBBER WHEEL W/3/4 BRGS 2 (NON-OEM)
055 164-3044 Wheel spacer 2
056 999-0118 Nut 1/2-13 nylon insert lock zinc plated 2
057 999-0200 Bolt 1/2-13 x 1 1/4 hex head 2
058 999-0126 Washer 1/2 split lock 2
059 999-0114 Washer 1/2 SAE flat 2
060 164-6281 Lifting arm 2
061 164-3770 Spacer 2
062 164-3052 Pivot weldment 1
063 164-1508 Cotter hair pin 2 (onboard charger models)
064 164-0841 Bushing 2
065 999-0114 Washer 1/2 SAE flat 2
066 999-0200 Bolt 1/2-13 x 1 1/4 hex head 2
067 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 6
068 999-0034 Washer 3/8 split lock plain finish 6
069 999-0536 Screw 5/16-18 x 1 flat head socket plain finish 4

Control Frame Assembly

#PartDescription ReqNotesAvailability
001 164-3025 Knob 1
002 999-0114 Washer 1/2 SAE flat 3 (qty 4 for Charger 2025AB)
003 164-5182 Washer 1/2 bowed 1
004 164-6278 Adjustment rod 1
005 164-6280 Collar 2
006 164-0941 Washer 13/32 x 13/16 1
007 164-0310 Insulated stand off 1
008 999-0017 Washer 1/4 external star lock 5
009a 999-1103 Bolt 1/4-20 x 3/4 hex head with nylon patch 1 (onboard charger models)
009b 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 1 (non onboard charger models)
010 164-0027 36V solenoid contactor 1
011 999-0123 Washer 1/4 SAE flat zinc plated 4
012 999-0060 Washer 1/4 split lock plain finish 9 (qty 10 for Charger 2025AB)
013 999-0018 Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated 5 (qty 2 for Charger 2025AB)
014 999-0244 Bolt 1/4-20 x 2 1/2 hex head grade 5 zinc plated cap 1
015 164-0136 Bushing 4
018 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3 (qty 4 for Charger 2025AB)
019 164-6276 Adjustment bracket 1
020 164-3031 Switch bracket 1
021a 999-0998 Washer #10 flat stainless steel 2 (onboard charger models)
021b 999-0006 Washer 3/16 flat zinc plated 2 (non onboard charger models)
022 999-0053 Washer #10 split lock plain finish 4
023 999-0223 Screw 10-24 x 1 1/4 round head slotted zinc plated 2
024 164-0026 Snap switch 1
025 999-0148 Washer #6 external star lock zinc plated 2
026 999-0656 Screw #6-32 x 7/8 pan head phillips zinc plated 2
027 164-3034 Knob 1
028a 164-3093 Handle latch 1
029 164-6268 Latch assembly 1
030 164-3022 Compression spring 1
032a 999-0291 Bolt 5/8-18 x 2 1/2 hex head grade 5 zinc plated 6 (Charger 2025AB onboard charger models)
032b 999-0258 Bolt 1/4-20 x 2 hex head grade 5 zinc plated 6 (Charger 2025DB onboard charger models)
032c 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 6 (non onboard charger models)
034 164-3032 Spacer guide 4
039 164-6380 Speed control mounting bracket (OBSOLETE) 1 (Charger 2025DB)
040 164-0070 36V Curtis speed control 1 (Charger 2025DB)
041 999-0055 Screw 8-32 x 3/4 round head slotted zinc plated 2 (Charger 2025DB)
042 999-0231 Screw 10-24 x 1/2 round head slotted zinc plated 2
043 164-6282 Catch assembly 1
044 164-6423 Base plate 1
045 999-0028 Washer 5/16 split lock plain finish 4
046 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 4
047 999-0024 Washer 5/16 flat stainless steel 6
048 164-3029 Shunt 1
050 999-0190 Nut 1/4-20 hex plain finish 2
051 164-4612 Wire tie 4
052 164-6461 Frame weldment (OBSOLETE) 1
053 164-3027 Top support bracket (OBSOLETE) 1
060 999-0655 Screw 5/16-18 x 1 round head slotted zinc plated 2
063 164-0743 Cotter pin 3
064 164-9052 Terminal boot (red) 1

Handle Assembly

#PartDescription ReqNotesAvailability
001 164-6432 RIght-control panel (OBSOLETE) 1
002 164-0023 Toggle switch 1
003 999-0024 Washer 5/16 flat stainless steel 1
004 999-0260 Washer 1/2 internal starlock 1
005 999-0186 Nut 5/8-11 nylon insert lock zinc plated 1
006 164-0024 RPM meter 1
007 164-0283 Indicator light with clip (green) 1
008 999-0152 Nut 1/4-20 nylon insert lock zinc plated 8
009 999-0655 Screw 5/16-18 x 1 round head slotted zinc plated 2
010 999-0024 Washer 5/16 flat stainless steel 2
011 164-6419 Handle box 1
012 164-6422 Potentiometer mounting bracket 1
013a 999-0998 Washer #10 flat stainless steel 2 (onboard charger models)
013b 999-0006 Washer 3/16 flat zinc plated 2 (non onboard charger models)
014a 991-1614 70amp circuit breaker 1 (machines with 2HP motor)
014b 991-1615 90amp circuit breaker 1 (machines with 3HP motor)
015 991-1621 10amp circuit breaker 1
016 164-6434 Control panel decal kit (OBSOLETE) 1
017 164-6433 Left-control panel (OBSOLETE) 1
018 164-0022 Battery meter 1
019 164-6420 Handle box cover 1
020 999-0053 Washer #10 split lock plain finish 2
021 999-0231 Screw 10-24 x 1/2 round head slotted zinc plated 2
022 164-0293 Drive gear 1 (includes 047)
023 999-0053 Washer #10 split lock plain finish 2
024 999-0231 Screw 10-24 x 1/2 round head slotted zinc plated 2
025 164-0238 Ball joint 2
026 999-0126 Washer 1/2 split lock 2
027 999-0115 Bolt 1/2-13 x 1 hex head grade 5 2
028 164-6418 Handle bar 1
029 164-9142 Sleeved bearing 1 (onboard charger models)
030 164-1329 Torsion spring 1
031 164-9119 1/2 inch shaft collar 1 (onboard charger models)
032 164-0300 Drive gear 1 (includes 048)
033 164-9120 1/2 inch shaft collar 2 (onboard charger models)
034 999-0080 Screw 8-32 x 7/8 round head slotted zinc plated 2
035 999-0150 Washer #8 medium split lock 2 (onboard charger models)
036 164-0303 Handle grip base 2
037a 164-0304 Handle grip 2
037b 991-8571 Handle grip 2 (NON-OEM)
038 164-3027 Top support bracket (OBSOLETE) 1
039 999-0661 Bolt 1/2-20 x 1 18-8 hex head stainless steel 2
040 999-0126 Washer 1/2 split lock 2
041 164-6421 Handle box mounting plate (OBSOLETE) 1
042 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 8
043 172-2039 5K potentiometer 1
044 164-6431 Key switch control panel-right (OBSOLETE) 1
045a 164-1660 Key switch and key 1
045b 164-1661 Key (pkg of 2) (OBSOLETE) 1
046 164-6465 Wire assembly key switch adapter 1 (onboard charger models)
047 999-0650 Screw 8-32 x 3/16 knurled point socket set plain finish 2
048 999-0650 Screw 8-32 x 3/16 knurled point socket set plain finish 2
049 999-0114 Washer 1/2 SAE flat 1 (non onboard charger models)
050 164-0106 Retaining ring 1 (non onboard charger models)

Housing Assembly

#PartDescription ReqNotesAvailability
001 164-1418 Vacuum exhaust hose 1
002 164-6443 Battery warning decal (OBSOLETE) 1
003 164-6302 Latch with keeper 2
004 164-6401 Identifier decal-charger 2025AB (OBSOLETE) 1
005 999-0024 Washer 5/16 flat stainless steel 2
006 999-0655 Screw 5/16-18 x 1 round head slotted zinc plated 2
007 164-3025 Knob 1
008 164-0024 RPM meter 1
009 164-0283 Indicator light with clip (green) 1
010 164-0023 Toggle switch 1
011 999-0024 Washer 5/16 flat stainless steel 1
012 999-0260 Washer 1/2 internal starlock 1
013 999-0186 Nut 5/8-11 nylon insert lock zinc plated 1
014 164-6387 Panel decal (OBSOLETE) (OBSOLETE) 1
015 164-3765 Right switch plate (OBSOLETE) 1
016 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 2
017 164-3764 Left switch plate (OBSOLETE) 1
018 164-0941 Washer 13/32 x 13/16 1
019 164-0022 Battery meter 1
020 164-0026 Snap switch 1
021 999-0364 Washer #6 internal star lock zinc plated 2
022 999-0656 Screw #6-32 x 7/8 pan head phillips zinc plated 4 (qty 2 for onboard charger models)
023 164-0136 Bushing 2
024 164-0137 Washer 3/8 spring 4
025 999-0152 Nut 1/4-20 nylon insert lock zinc plated 2
026 999-0123 Washer 1/4 SAE flat zinc plated 2
027 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 4
028 164-3089 Handle 1
029 999-0004 Nut 10-24 k-lock zinc plated 1
030 999-0006 Washer 3/16 flat zinc plated 1 (non onboard charger models)
031 999-0642 Screw 10-24 x 1 3/4 round head phillips stainless steel 1
033a 991-2105 SB50 50amp charger plug with pins (gray) 1 (non onboard charger models)
033b 164-6288 Wire assembly (OBSOLETE) 1 (non onboard charger models)
034 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 8
035 164-6389 Pad position decal (OBSOLETE) 1
036 164-0981 Spring 1
037 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
038 991-1614 70amp circuit breaker 1
039 999-0195 Nut 6-32 hex plain 2 (non onboard charger models)
040 164-6393 Wiring diagram decal (OBSOLETE) 1 (non onboard charger models)
041 164-6294 Plug (OBSOLETE) 2
042 164-6459 Rear cover panel (OBSOLETE) 1 (non onboard charger models)
043 164-6266 Charger housing with rails 1
044 164-6821 English/Spanish operation decal (OBSOLETE) 1
045 164-6399 3330 side decal set (OBSOLETE) 2
046 164-6306 Tapping plate (OBSOLETE) 2
048 164-6303 Support bracket (OBSOLETE) 2
050 999-0060 Washer 1/4 split lock plain finish 4
052 164-3049 2 inch cuff 1
053 164-6373 Rubber motor cover (OBSOLETE) 1
054 164-6785 Washer 5/32 x 1/2 steel zinc plated 8
055a 164-0032 Paper bag (pkg of 5) 1
055b 164-3111 Cloth vacuum bag 1
056 164-6784 Pop rivet 8
057 164-6388 Hood decal (OBSOLETE) 1
061 999-0190 Nut 1/4-20 hex plain finish 4
062 999-1380 Bolt 1/4-20 x 1 1/2 elevator zinc 4
065 164-6455 Right slide rail 1
066 999-0419 Screw 1/4-20 x 5/8 flat head slotted zinc plated 6
067 164-6456 Left slide rail 1
068 999-0998 Washer #10 flat stainless steel 1 (onboard charger models)
069 164-1451 Hour meter 1 (onboard charger models)
070 164-7918 Upper rear panel 1 (onboard charger models)
071 164-1328 Fuse holder with nut and washer 1 (onboard charger models)
072 164-6480 4amp fuse 1 (onboard charger models)
073 164-7919 Lower rear panel 1 (onboard charger models)
074 164-1673 Snap bushing 1 (onboard charger models)
075a 164-6476 36V onboard battery charger (OBSOLETE) 1 (Delta Q) (onboard charger models)
075b 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) 1 (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
076 999-1382 Screw 1/4-20 x 1 truss head phillips 1 (onboard charger models)
077 164-9112 Screw M3-.5 x 19mm pan head phillips (pkg of 5) 2 (onboard charger models)
078 164-9113 Cord wrap 1 (onboard charger models)
079 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 3 (onboard charger models)
080 999-0060 Washer 1/4 split lock plain finish 4 (onboard charger models)
081 999-0123 Washer 1/4 SAE flat zinc plated 4 (onboard charger models)
082 164-3243 P clamp 1 (onboard charger models)
083 164-1171 Bolt 5/16 x 3/8 socket head shoulder 2 (onboard charger models)
084 164-6796 Nut 1/4-20 hex thin with nylok insert 2 (onboard charger models)
085 164-7910 Hinge plate (OBSOLETE) 2 (onboard charger models)
086 164-9118 P clamp 1 (onboard charger models)
087 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1 (onboard charger models)
088 164-7920 Wiring decal (OBSOLETE) 1 (onboard charger models)
089 164-6477 Onboard charger extension cord 1 (onboard charger models)

Motor 2200RPM 36V 3 HP Assembly With Onboard Charger

#PartDescription ReqNotesAvailability
000 164-7916 Motor 36v 1
001 164-7922 Commutator bracket cover 1
002 164-7923 Commutator bracket assembly 1 includes 011-014
003 164-7925 Stator frame assembly with clips and magnets 1
004 999-0572 Screw 10-24 x 1/2 pan head self-tapping zinc 4
005 164-7926 Thru bolt 2
006 164-5310 Washer helical 1
007 164-5291 Top end bearing 1
008 164-7927 Armature 1 includes 015 and 016
009 164-5290 Bottom bearing 1
010 164-6408 Bearing bracket 1
011 164-7924 Commutator bracket 1
012 164-6413 Brush board assembly 1 include 013 and 014
013 164-6412 Spring 2
014 164-1560 Carbon brush (sold individually) 2
015 164-1326 Square keyway 1
016 164-6410 Aluminum fan 1

Motor 2500RPM 36V 2 HP Assembly With Onboard Charger

#PartDescription ReqNotesAvailability
000 164-6405 36V 2500 rpm imperial motor 1 36V 2HP
001 164-7922 Commutator bracket cover 1
002 164-7923 Commutator bracket assembly 1 includes 011-014
003 164-5288 Stator frame assembly with clips & magnets 1
004 999-0572 Screw 10-24 x 1/2 pan head self-tapping zinc 4
005 164-5306 Thru bolt 5
006 164-5310 Washer helical 1
007 164-5291 Top end bearing 1
008 164-6414 Armature-2500 rpm 1 includes 015 and 016
009 164-5290 Bottom bearing 1
010 164-6408 Bearing bracket 1
011 164-7924 Commutator bracket 1
012 164-6413 Brush board assembly 1 includes 013 and 014
013 164-6412 Spring 5
014 164-1560 Carbon brush (sold individually) 5
015 164-1326 Square keyway 1
016 164-6410 Aluminum fan 1

Motor Assembly

#PartDescription ReqNotesAvailability
000 164-6405 36V 2500 rpm imperial motor 1
001a 164-5309 Commutator bracket cover 1
001b 164-6406 Commutator bracket assembly 1
002 164-6407 Commutator bracket 1
003 164-6413 Brush board assembly 1
004 164-5288 Stator frame assembly with clips & magnets 1
005 164-1560 Carbon brush (sold individually) 2
006 164-6412 Spring 2
007 164-5306 Thru bolt 2
008 999-0572 Screw 10-24 x 1/2 pan head self-tapping zinc 4
009 164-5310 Washer helical 1
010 164-5291 Top end bearing 1
011 164-6414 Armature-2500 rpm 1
012 164-1326 Square keyway 1
013 164-6410 Aluminum fan 1
014 164-5290 Bottom bearing 1
015 164-6408 Bearing bracket 1

Shield and Pad Driver Assembly

#PartDescription ReqNotesAvailability
001 164-1598 Rubber terminal boot 2
002 164-6405 36V 2500 rpm imperial motor 1
003 999-0028 Washer 5/16 split lock plain finish 6
004 164-6778 Nut 5/16-18 thin hex with nylon insert (pkg of 5) 6
005 999-0024 Washer 5/16 flat stainless steel 9
006 164-3055 Motor mount 1
007 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 4
008 164-6365 Pivot fork (OBSOLETE) 1
010 999-0028 Washer 5/16 split lock plain finish 4
011 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 3
012 164-3052 Pivot weldment 1
013 997-2003 Hose clamp 1
014 164-1418 Vacuum exhaust hose 1
015 164-3049 2 inch cuff 1
016 164-3100 20 inch Flexiwall shield assembly 1 (includes 032-035)
017 164-6781 Square keyway 1
018 164-6384 Pad driver assembly 1
019 999-0033 Washer 7/16 SAE flat 1
021 999-0614 Bolt 5/16-24 x 7/8 hex head grade 5 zinc plated 1
022 999-0569 Screw 10 x 1/2 pan head phillips sheet metal 3
023 991-2206 Center-Lok 3 pad holder 1 (includes 022)
025 999-0383 Screw 1/4-20 x 1/2 button head socket cap plain finish 3
026 999-0060 Washer 1/4 split lock plain finish 3
027 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 3
028a 164-0032 Paper bag (pkg of 5) 1
028b 164-3111 Cloth vacuum bag 1
029 164-1458 Bolt 5/16-18 x 3/8 long socket head 2
031 164-0151 Spacer 2 (non onboard charger models)
032 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
033 999-0009 Screw 10-24 x 1 round head slotted zinc plated 1
034 164-3101 20 inch bumper 1
035 164-3102 20 inch bumper strap 1

Wiring Diagram

#PartDescription ReqNotesAvailability
001 164-6286 Wire assembly 1
002 164-6287 Wire assembly 1
003 164-6288 Wire assembly (OBSOLETE) 1
004 164-6427 Wire assembly 1
006 164-6289 Wire assembly-solenoid/main switch (OBSOLETE) 1
007 164-6290 Wire assembly 1
008 164-6291 Wire assembly 1
009 164-6292 Wire assembly 1
010 164-6293 Wire assembly 1
011 164-1321 Wire assembly 1
017 164-6350 Wire assembly 1
097a 998-0010 Battery jumper cable - ring type (red) 2 (For use with top, bolt type post batteries)
097b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 2 (NON-OEM)
N/S 164-0283 Indicator light with clip (green) 1
N/S 991-1614 70amp circuit breaker 1
N/S 164-6405 36V 2500 rpm imperial motor 1
N/S 164-0026 Snap switch 2
N/S 164-0022 Battery meter 1
N/S 164-3029 Shunt 1
N/S 164-0310 Insulated stand off 1
N/S 164-0027 36V solenoid contactor 1
N/S 991-2112 175amp charger plug with pins (gray) SB175 2
N/S 164-1451 Hour meter 1
N/S 991-2105 SB50 50amp charger plug with pins (gray) 1
N/S 164-4612 Wire tie 6
N/S 164-0023 Toggle switch 1
N/S 164-0024 RPM meter 1
N/S 164-6470 Hour meter leads (OBSOLETE) 1
N/S 162-0002 12V 185Ah wet battery (SNSR) 3
N/S 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3

Wiring Diagram With Onboard Charger

#PartDescription ReqNotesAvailability
001 164-6286 Wire assembly 1
002 164-6287 Wire assembly 1
004 164-6427 Wire assembly 1
006 164-6478 Wire assembly 1
007 164-6290 Wire assembly 1
008 164-6291 Wire assembly 1
009 164-6292 Wire assembly 1
01 164-0283 Indicator light with clip (green) 1
010 164-6293 Wire assembly 1
011 164-1321 Wire assembly 1
017 164-6350 Wire assembly 1
02 164-0310 Insulated stand off 1
03 991-1614 70amp circuit breaker 1
04 991-1615 90amp circuit breaker 1
05 164-0027 36V solenoid contactor 1
06 164-3029 Shunt 1
07 164-0024 RPM meter 1
08 164-0022 Battery meter 1
09 164-0026 Snap switch 2
097a 998-0010 Battery jumper cable - ring type (red) 2
097b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 2 (NON-OEM)
0a 162-0002 12V 185Ah wet battery (SNSR) 3
0b 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3
10 164-0023 Toggle switch 1
11 164-1328 Fuse holder with nut and washer 1
12 991-2112 175amp charger plug with pins (gray) SB175 2
13 164-6405 36V 2500 rpm imperial motor 1
14 164-7916 Motor 36v 1
15 164-6470 Hour meter leads (OBSOLETE) 1
16 164-6476 36V onboard battery charger (OBSOLETE) 1
17 164-6477 Onboard charger extension cord 1
18 164-6480 4amp fuse 1
19 164-4612 Wire tie 6
20 164-1451 Hour meter 1 OPTIONAL