- Batteries and Charger

#PartDescription ReqNotesAvailability
1 162-0002 12V 185Ah wet battery (SNSR) 3
2 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3
3 162-5062 36V 20amp battery charger with small SB50 gray plug 1 (configured for wet batteries; can be changed to support AGM batteries)
162-9024 36V 12amp battery charger with small SB50 gray plug
5 991-2105 SB50 50amp charger plug with pins (gray) 1

- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
1 162-0002 12V 185Ah wet battery (SNSR) (3)
2 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) (3)
3 162-5062 36V 20amp battery charger with small SB50 gray plug
162-9024 36V 12amp battery charger with small SB50 gray plug
5 991-2105 SB50 50amp charger plug with pins (gray)
6 998-0010 Battery jumper cable - ring type (red)
7 164-0023 Toggle switch (power)
8 164-0032 Paper bag (pkg of 5)
9a 164-0029 8 inch wheel with bearings
9b 991-9191 8"x1 5/8" RUBBER WHEEL W/3/4 BRGS (NON-OEM)
10 991-2008 4 inch caster wheel with bearings (red)
11 991-2006 Caster wheel assembly (red)
12 991-2202 Big mouth pad holder set (blue)
13 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
10 164-1111 Pivot rod-plated (OBSOLETE)

- Pad Holders

#PartDescription ReqNotesAvailability
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

- Pads

#PartDescription ReqNotesAvailability
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg 5) (OBSOLETE)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch super white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)        
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (OBSOLETE)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

Base Assembly

#PartDescription ReqNotesAvailability
131a 164-3036 Left support bracket (OBSOLETE) 1
131b 164-3037 Right support bracket (OBSOLETE) 1
132 999-0028 Washer 5/16 split lock plain finish 6
133 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 4
134 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 4
135 999-0536 Screw 5/16-18 x 1 flat head socket plain finish 4
136 N/A Not available 6 (Tinnerman nut)
137 999-0114 Washer 1/2 SAE flat 6
138 999-0200 Bolt 1/2-13 x 1 1/4 hex head 6
139 164-0841 Bushing 4
140 999-0126 Washer 1/2 split lock 4
141 164-6281 Lifting arm 2
142 164-3770 Spacer 2
143 164-3041 Leg support (OBSOLETE) 2
144 164-6364 Frame-non variable speed (OBSOLETE) 1
145 999-0188 Nut 3/8-16 nylon insert lock zinc plated 4
146a 991-2006 Caster wheel assembly (red) 1 (includes 146b)
146b 991-2008 4 inch caster wheel with bearings (red) 1
147 999-0032 Washer 3/8 USS flat plain finish 6
148 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 6
149 999-0024 Washer 5/16 flat stainless steel 8
150 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
151 164-3052 Pivot weldment 1
152 999-0262 Nut 1/2-13 nylon insert jam lock zinc plated 2
153 164-3044 Wheel spacer 2
154a 164-0029 8 inch wheel with bearings 2 (includes 154b)
154b 164-3045 Wheel bearing 2
154c 991-9191 8"x1 5/8" RUBBER WHEEL W/3/4 BRGS 2 (NON-OEM)
155 999-0617 Washer 3/8 x 1 flat stainless steel 2
156 999-0034 Washer 3/8 split lock plain finish 2
157 999-0347 Screw 1/4-20 x 1/2 cup point socket set plain finish 2
158 164-3046 Axle 1
159 164-3047 Housing brace (OBSOLETE) 1
160 164-3048 Base weldment (OBSOLETE) 1
161 999-0347 Screw 1/4-20 x 1/2 cup point socket set plain finish 2

Brush Motor Assembly

#PartDescription ReqNotesAvailability
1 164-3059 Thru bolt (OBSOLETE) 2
2 999-0238 Washer 1/4 internal star lock zinc plated 2
3 N/A Not available 1 (Plug)
4 164-1598 Rubber terminal boot 2
5 999-0611 Nut 5/16-18 hex jam brass 2
6 999-0612 Nut 5/16-18 hex brass 1
7 999-0028 Washer 5/16 split lock plain finish 2
8 999-0024 Washer 5/16 flat stainless steel 2
9 164-3060 Insulation washer (OBSOLETE) 2
10 164-3061 Insulation spacer 2
11 164-3062 Top end bell 1
12 164-3060 Insulation washer (OBSOLETE) 2
13 999-0024 Washer 5/16 flat stainless steel 2
14 999-0613 Bolt 5/16-18 x 1 3/4 hex head brass 2
15 164-1112 Brush ring assembly 1
16 164-1113 Carbon brush (sold individually) 4
17 999-0174 Screw 10-32 x 3/8 pan head slotted brass 4
18 164-1114 Brush spring for Ohio motor 4
19 999-0089 Washer #10 internal star lock zinc plated 2
20 999-0321 Screw 10-32 x 3/8 pan head slotted zinc plated 2
21 N/A Not available 1 (Frame with magnets)
22 N/A Not available 2 (Thrust washer)
23 164-0329 Top rotor bearing 1
24a 164-3066 Armature with bearings (OBSOLETE) 1 (2000BP)
24b N/A Not available 1 (Armature with bearings) (3000BP)
25 164-3068 Vent fan 1
26 164-6781 Square keyway 1
27 164-5290 Bottom bearing 1
28 164-3070 Bottom end bell 1
29 164-3071 Retaining ring (OBSOLETE) 1

Control Panel Assembly

#PartDescription ReqNotesAvailability
30 999-0152 Nut 1/4-20 nylon insert lock zinc plated 2
31 999-0016 Washer 1/4 flat plain finish 2
32 164-0137 Washer 3/8 spring 4
33 164-0136 Bushing 2
34 999-0032 Washer 3/8 USS flat plain finish 2
35 999-0127 Screw 6-32 x 7/8 round head slotted zinc plated 2
36 164-0026 Snap switch 1
37 N/A Not available 1 (Left switch bracket)
38 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 2
39 999-0460 Nut 10-32 hex 4
40 164-0024 RPM meter 1
41 N/A Not available 1 (Right switch bracket)
42 999-0231 Screw 10-24 x 1/2 round head slotted zinc plated 4
43a 164-1086 70amp circuit breaker assembly 1 (includes 43b)
43b 164-3019 Breaker plate 1
44 164-0981 Spring 1
45 164-3089 Handle 1
46 999-0652 Screw 10-24 x 2 round head slotted zinc plated 1
47 999-0062 Nut 10-24 hex 2
48 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
49 164-0022 Battery meter 1
50 164-0283 Indicator light with clip (green) 1
51 164-0023 Toggle switch 1
52 N/A Not available 1 (Back panel)
53 999-0110 Screw 10-16 x 1/2 pan head phillips self-drilling 8
54 999-0008 Screw 10-24 x 5/8 round head slotted zinc plated 2
57 999-0006 Washer 3/16 flat zinc plated 2

Decal Assembly

#PartDescription ReqNotesAvailability
17 162-0002 12V 185Ah wet battery (SNSR) 3
17 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3
1 164-3001 Instrument panel decal (OBSOLETE) 1
2 N/A Not available 1 (Charge and storage decal)
3 164-3003 Caution decal (OBSOLETE) 1 (3000BP)
4 164-3004 Operation decal (OBSOLETE) 1
5 164-3005 Warning decal (OBSOLETE) 1
6 N/A Not available 1 (Wiring diagram decal)
7 991-2105 SB50 50amp charger plug with pins (gray) 1
8 164-3007 Cover decal (OBSOLETE) 1
9 N/A Not available 1 (Cover) (includes 6, 8, 10, 11)
10 N/A Not available 1 (NSS decal)
11 N/A Not available 1 (Cover latch)
12 N/A Not available 1 (Warning and battery wire decal)
13 164-3012 Front stripe decal (OBSOLETE) 1
14a N/A Not available 2 (Side strip decal) (3000BP)
14b 164-3014 Side stripe decal (OBSOLETE) 2 (2000BP)
15 164-3015 Housing (OBSOLETE) 1
16 164-1083 Flexiwall shield with vacuum pickup (yellow) (OBSOLETE) 1
18 164-3016 Pad decal (OBSOLETE) 1
N/S 999-0127 Screw 6-32 x 7/8 round head slotted zinc plated 2
N/S 999-0144 Nut 6-32 k-lock zinc plated 2
N/S 999-0110 Screw 10-16 x 1/2 pan head phillips self-drilling 2

Deck Assembly

#PartDescription ReqNotesAvailability
180a 164-1101 Vacuum hose assembly with 2 inch cuff 1 (includes 180b)
180b 164-3049 2 inch cuff 1
181 997-2003 Hose clamp 1
182a 164-0032 Paper bag (pkg of 5) 1 (includes 182b)
182b 164-3050 Bag shelf (OBSOLETE) 1
183 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 9
184 999-0028 Washer 5/16 split lock plain finish 10
185 999-0024 Washer 5/16 flat stainless steel 9
186 164-6365 Pivot fork (OBSOLETE) 1
187 164-3052 Pivot weldment 1
188a 164-3053 36V motor with boots 1 (3000BP)
188b 164-6404 36V motor with boots 1 (2000BP)
189 164-3055 Motor mount 1
190a 164-1083 Flexiwall shield with vacuum pickup (yellow) (OBSOLETE) 1
190b 992-0001 Velcro loop (sold by the inch) 84 in
191 164-6781 Square keyway 1
192 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 3
193 999-0060 Washer 1/4 split lock plain finish 3
194 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 3
195 164-1105 Flexible pad driver assembly with dust cup 1
196 999-0032 Washer 3/8 USS flat plain finish 1
197 999-0614 Bolt 5/16-24 x 7/8 hex head grade 5 zinc plated 1
198a 991-2202 Big mouth pad holder set (blue) 1
198b 991-2201 Center-Lok II pad holder - right hand thread (black) 1
198c 991-2214 Center-Lok II pad holder - left hand thread (red) 1
200 999-0110 Screw 10-16 x 1/2 pan head phillips self-drilling 3
201 164-3057 Pad grip ring 1
202a 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE) 1 (before SN 25F03145)
202b 991-2205 Deep lock ring and pad grip ring 1 (after SN 25F03145) (includes 201)
203 999-0863 Washer 3/4 x 14 gauge narrow bushing 2
204 164-3058 Cup wrench 1

Lift Lever Assemby

#PartDescription ReqNotesAvailability
71 999-0653 Screw 1/4-20 x 3 socket head alloy plain finish 1
72 164-0136 Bushing 4
73 164-3021 Adjustment bracket (OBSOLETE) 1
74 999-0114 Washer 1/2 SAE flat 1
75 164-3022 Compression spring 1
76 164-3023 Latch assembly (OBSOLETE) 1
77 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
78 164-3024 Control panel (OBSOLETE) 1
79 999-0032 Washer 3/8 USS flat plain finish 2
80 997-2502 Cotter pin 2
81 164-3025 Knob 1 (includes 082)
82 999-0654 Screw 6-32 x 3/16 round head slotted zinc plated 1
83 164-3026 Adjustment rod 1
84 164-3027 Top support bracket (OBSOLETE) 1
85 999-0655 Screw 5/16-18 x 1 round head slotted zinc plated 4
86 999-0028 Washer 5/16 split lock plain finish 8
87 999-0069 Nut 5/16-18 hex 6
88 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 6
89 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 6
90 999-0060 Washer 1/4 split lock plain finish 7
91 999-0024 Washer 5/16 flat stainless steel 4
92 164-3028 Adjustment stop (OBSOLETE) 1
93 999-0361 Bolt 1/4-20 x 3/8 hex head grade 5 zinc 3
94 164-0310 Insulated stand off 1
96 999-0017 Washer 1/4 external star lock 6
97 164-3029 Shunt 1
98 999-0053 Washer #10 split lock plain finish 4
99 999-0231 Screw 10-24 x 1/2 round head slotted zinc plated 4
100 999-0024 Washer 5/16 flat stainless steel 4
101 164-3030 Side support bracket (OBSOLETE) 2
102 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 1
103 999-0069 Nut 5/16-18 hex 2
104 164-0027 36V solenoid contactor 1
105 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
106 999-0009 Screw 10-24 x 1 round head slotted zinc plated 1
107 999-0006 Washer 3/16 flat zinc plated 2
108 164-3031 Switch bracket 1
109 164-0026 Snap switch 1
110 999-0148 Washer #6 external star lock zinc plated 2
111 999-0127 Screw 6-32 x 7/8 round head slotted zinc plated 2
112 164-3032 Spacer guide 4
113 164-3033 Catch assembly (OBSOLETE) 1
114 164-3034 Knob 1
115a 164-3093 Handle latch 1
116 999-0016 Washer 1/4 flat plain finish 2
117 N/A Not available 1 (Washer 3/8 bowed)

Wiring Diagram

#PartDescription ReqNotesAvailability
19 162-0002 12V 185Ah wet battery (SNSR) 3
19 162-0047 12V 215Ah AGM battery (Group J185) (SNSR) 3
1a 164-3072 Battery cable (OBSOLETE) 2 (clamp battery posts)
1b 998-0010 Battery jumper cable - ring type (red) 1 (bolt battery posts)
1c 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 1 (NONOEM)
2 164-3073 Circuit breaker lead (OBSOLETE) 1 (to shunt)
3 164-0671 Circuit breaker lead 1 (to solenoid)
4 164-3074 Negative charger lead (OBSOLETE) 1
5 164-3075 Positive charger lead (OBSOLETE) 1
6 164-0672 Positive lead (OBSOLETE) 1 (shunt to motor)
7 164-3076 Negative lead (OBSOLETE) 1 (stand off to motor)
8 164-3077 Main switch to solenoid lead (OBSOLETE) 1
9 164-3078 Stand off to light lead (OBSOLETE) 1
10 164-3079 Light to main switch lead (OBSOLETE) 1
12 N/A Not available 1 (Battery meter to safety switch lead)
13 164-3082 Main switch to safety switch lead 1
14 164-3083 Brush switch to safety switch lead (OBSOLETE) 1
15 N/A Not available 1 (Brush switch to solenoid lead)
16 164-3085 Stand off to solenoid lead (OBSOLETE) 1
17 164-3086 Negative battery to stand off lead (OBSOLETE) 1
18 164-3087 Stand off to battery meter lead (OBSOLETE) 1
20a 991-2105 SB50 50amp charger plug with pins (gray) 1
20b 164-3088 50 amp charger plug SB50 with wires (OBSOLETE) 1
21 164-0027 36V solenoid contactor 1
22 164-0026 Snap switch 2
23 164-0023 Toggle switch 1
24 991-1614 70amp circuit breaker 1
25 164-3029 Shunt 1
26 164-0024 RPM meter 1
27a 164-3053 36V motor with boots 1 (3000BP)
27b 164-6404 36V motor with boots 1 (2000BP)
28 164-0022 Battery meter 1
29 164-0283 Indicator light with clip (green) 1
30 164-0310 Insulated stand off 1
N/S 162-5062 36V 20amp battery charger with small SB50 gray plug 1