- Batteries, Brushes, and Chargers

#PartDescription ReqNotesAvailability
1 162-0019 6V 390Ah wet battery (SNSR) 6
2 162-0048 6V 415Ah AGM battery (Group L16) (SNSR) 6
3 164-7965 36V onboard charger retro kit (NSS) 1 (NSS)
4 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) 1 (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
5a 162-5063 36V 20amp battery charger with SB175 large gray plug 1 (configured for wet batteries; can be changed to support AGM batteries)
5b 162-5063 36V 20amp battery charger with SB175 large gray plug 1
7 991-2112 175amp charger plug with pins (gray) SB175 1
8 996-1619 17 inch heavy grit stripping brush - 80 grit 2
9 996-1620 17 inch medium grit scrubbing brush - 180 grit 2
10 996-1621 17 inch lite grit scrubbing brush - 500 grit 2
11 996-1622 17 inch polypropelene scrubbing brush 2
12 996-1538 17 inch Pad driver 2
13 996-1535 Tall metal drive lugs (pkg of 3) 2

- Commonly Asked For Parts

#PartDescription ReqNotesAvailability
01 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan) 1 (OEM)
02 164-1131 Squeegee blade 44 1/2 inch curved neoprene front (black) 1 (OEM)
03 994-0011 Squeegee blade 46 3/4 inch gum rubber rear (red) 1 (OEM)
04 164-1195 Squeegee lifting cable
05 164-7293 36V 3 stage vacuum motor (motor only) 1 Vac motor ONLY
06 164-7292 Replacement AC cord and panel assembly (Delta Q) (OBSOLETE)
07 164-7288 Upper wiring harness
08 164-9016 Filter screen assembly
09 164-7293 36V 3 stage vacuum motor (motor only)
10 164-8117 30amp vac motor fuse kit
11 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan) 1 (NON-OEM)
12 994-0010 Squeegee blade 44 3/8 inch curved neoprene front (black) 1 (NON-OEM)
13 994-0011 Squeegee blade 46 3/4 inch gum rubber rear (red) 1 (NON-OEM)

- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
01 162-0019 6V 390Ah wet battery (SNSR) (6)
01 162-0048 6V 415Ah AGM battery (Group L16) (SNSR) (6)
02a 164-7965 36V onboard charger retro kit (NSS) (NSS)
02b 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
03a 162-5063 36V 20amp battery charger with SB175 large gray plug
03b 162-5063 36V 20amp battery charger with SB175 large gray plug
04 991-2112 175amp charger plug with pins (gray) SB175
05 998-0010 Battery jumper cable - ring type (red)
06 164-1660 Key switch and key (power)
07 164-1661 Key (pkg of 2) (OBSOLETE)
08 164-0023 Toggle switch (vacuum and brush)
09 991-0101 Chain (sold by the link) (68 links)
10 991-0103 Master link
11 164-1191 Solenoid valve
12 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan)
12 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan) (NON-OEM)
13 994-0010 Squeegee blade 44 3/8 inch curved neoprene front (black) 1 (NON-OEM)
13 164-1131 Squeegee blade 44 1/2 inch curved neoprene front (black) 1 (OEM)
14a 164-2023 Squeegee vacuum hose (OEM)
14b 991-8567 Squeegee vacuum hose
15 164-0202 Tank lid assembly
16 164-0206 Gasket
17a 164-0043 Drain plug (OEM)
17b 991-5113 Drain plug (NON-OEM)
18 164-7293 36V 3 stage vacuum motor (motor only)
20 991-2206 Center-Lok 3 pad holder
21 996-1619 17 inch heavy grit stripping brush - 80 grit
22 996-1620 17 inch medium grit scrubbing brush - 180 grit
23 996-1621 17 inch lite grit scrubbing brush - 500 grit
24 996-1622 17 inch polypropelene scrubbing brush
25 996-1538 17 inch Pad driver
26 996-1535 Tall metal drive lugs (pkg of 3)

- Pad Holders

#PartDescription ReqNotesAvailability
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

- Pads

#PartDescription ReqNotesAvailability
01 255-1840 18 inch aqua plus burnishing pad (pkg of 5)
02 255-1835 18 inch Armadillo concrete scrubbing pad(pkg of 5) (OBSOLETE
03 255-1864 18 inch Blue ace pad (pkg of 5)
04 255-1842 18 inch Blue Jay burnishing pad (pkg of 5)
05 255-1812 18 inch Cure white pad (pkg of 5)
06 255-1877 18 inch Diamondback extreme stripping pad (pkg of 5)
07 255-1838 18 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-1821 18 inch gorilla lite burnishing pad (pkg of 5)
09 255-1850 18 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-1865 18 inch Heat concrete bonding pad (pkg of 5)
11 255-1830 18 inch jaguar burnishing pad (pkg of 5)
12 255-1890 18 inch premium black stripping pad (pkg of 5)
13 255-1870 18 inch premium blue cleaning pad (pkg of 5)
14 255-1892 18 inch premium brown stripping pad (pkg of 5)
15 255-1880 18 inch premium green scrubbing pad (pkg of 5)
16 255-1860 18 inch premium red scrubbing pad (pkg of 5)
17 255-1852 18 inch premium tan polishing pad (pkg of 5)
18 255-1820 18 inch premium white polishing pad (pkg of 5)
19 255-1811 18 inch superspeed rubberized pad (pkg of 5)
20 255-1895 18 inch razorback stripping pad (pkg of 5)
21 255-1847 18 inch Redwood maroon floor prep pad (pkg of 10)
22 255-1855 18 inch Ruff non-abrasive brush pad (pkg of 2)
23 255-1823 18 inch sand screen driver pad (pkg of 2)
24 255-0023 18 inch Professional sand screen 100 grit (pkg of 10)
25 255-0145 18 inch Professional sand screen 120 grit (pkg of 10)
26 255-0146 18 inch Professional sand screen 150 grit (pkg of 10)
27 255-0147 18 inch Professional sand screen 180 grit (pkg of 10)
28 255-0148 18 inch Professional sand screen 220 grit (pkg of 10)
29 255-0149 18 inch Professional sand screen 400 grit (pkg of 10)
30 255-0022 18 inch Professional sand screen 60 grit (pkg of 10)
31 255-0144 18 inch Professional sand screen 80 grit (pkg of 10)
32 255-0233 18 inch Superscreen sand screen 100 grit (pkg of 10)
33 255-0234 18 inch Superscreen sand screen 120 grit (pkg of 10)
34 255-0235 18 inch Superscreen sand screen 150 grit (pkg of 10)
35 255-0236 18 inch Superscreen sand screen 180 grit (pkg of 10)
36 255-0237 18 inch Superscreen sand screen 220 grit (pkg of 10)
37 255-0238 18 inch Superscreen sand screen 400 grit (pkg of 10)
38 255-0231 18 inch Superscreen sand screen 60 grit (pkg of 10)
39 255-0232 18 inch Superscreen sand screen 80 grit (pkg of 10)
40 255-1824 18 inch Tiger carpet bonnet (pkg of 2) (OBSOLETE)
41 255-9577 18 inch Diamond by Gorilla 11000 Grit (pkg of 2)
42 255-9574 18 inch Diamond by Gorilla 1500 Grit (pkg of 2)
43 255-9571 18 inch Diamond by Gorilla 200 Grit (pkg of 2)
44 255-9575 18 inch Diamond by Gorilla 3000 Grit (pkg of 2)
45 255-9572 18 inch Diamond by Gorilla 400 Grit (pkg of 2)
46 255-9573 18 inch Diamond by Gorilla 800 Grit (pkg of 2)
47 255-9576 18 inch Diamond by Gorilla 8000 Grit (pkg of 2)
48 255-9643 18 inch Diamond starter pack (1 of each grit)
49 255-1882 18 inch Turbostrip segmented rotary pad (pkg of 4)(OBSOLETE)
50 255-1815 18 inch Duala clean and shine pad - low speed (pkg of 5)
51 255-1816 18 inch 2001 Duala clean and shine pad - high speed (pkg 5)

Accessories

#PartDescription ReqNotesAvailability
01 164-7033 Champ headlight kit with bracket, grommet and instructions 1
01 164-0234 Bushing 1
02 164-1765 Wiring assembly (overhead light) 1
03 164-1519 Auto fill system (OBSOLETE) 1
04 164-1648 Regulated hose system (OBSOLETE) 1
05 164-1649 Auto fill replacement parts kit (OBSOLETE) 1
06 164-1569 Low-water battery alarm (OBSOLETE) 1
07 164-2399 Tool kit - Wrangler 20 1 (includes 164-2347, 164-1585, 164-7300, 164-6230)
08 164-2347 5 inch aluminum connector 1
09 164-1585 Vacuum hose 1
10 164-6230 1 1/2 inch 2 piece steel wand 1
11 164-2400 Squeegee brush kit 1 (includes 164-2347, 164-1585, 164-7300, 164-6230)
12 164-2337 Steel wand 1
13 164-2888 Squeegee tool with brush 1
14 164-7034 Slip resistant wheel assembly 1
15 164-7034 Slip resistant wheel assembly 1

Chassis Assembly

#PartDescription ReqNotesAvailability
201 164-9023 Clevis pin 1
202 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 4
203 999-0060 Washer 1/4 split lock plain finish 4
204 164-1610 Actuator bracket 1
205 164-1514 Hose 1
206 997-2004 Hose clamp 1
208 164-8046 Barb fitting 1
209 164-1407 Valve lever 1
210 999-0030 Bolt 5/16-18 x 5/8 hex head grade 5 zinc plated 2
211 999-0028 Washer 5/16 split lock plain finish 2
212 164-1611 Solution valve hanger 1
213 164-1330 Hose barb 1
214 164-1168 Solution valve 1
215 999-0998 Washer #10 flat stainless steel 1
216 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 1
217 164-1411 P clamp 1
218 164-1618 Chassis 1
219 999-0118 Nut 1/2-13 nylon insert lock zinc plated 2
220 999-0034 Washer 3/8 split lock plain finish 2
221 999-0035 Washer 3/8 x 1 1/2 fender 4
222 164-2027 Rear wheel with bearings 2
223a 164-1613 Mounting bracket 2 (2929)
223b 164-1619 Mounting bracket 2 (3329 & 3529)
224 164-2022 Extension spring 2
225 164-1614 Mounting bracket 1
226 999-0034 Washer 3/8 split lock plain finish 4
227 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 4
228 999-0042 Bolt 3/8-16 x 3 hex head grade 5 zinc plated 1
229 164-1615 Guide roller 1
230 999-0188 Nut 3/8-16 nylon insert lock zinc plated 1
231 999-0024 Washer 5/16 flat stainless steel 2
232 999-0034 Washer 3/8 split lock plain finish 2
233 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
234 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 4
235 999-0034 Washer 3/8 split lock plain finish 4
236 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 1
237 999-0053 Washer #10 split lock plain finish 1
238b 164-1503 8 inch round bead chain 6 in
239 164-1502 End coupling 1
240a 164-0005 Axle bracket 1 (2929)
240b 164-1617 Bracket 1 (3329 & 3529)
241 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 8
242 999-0034 Washer 3/8 split lock plain finish 8
243 999-0039 Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated 8 (2929)
244 999-0034 Washer 3/8 split lock plain finish 8 (2929)
245 999-0024 Washer 5/16 flat stainless steel 8 (2929)
246 164-0151 Spacer 8 (2929)
247 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 1
248 999-0034 Washer 3/8 split lock plain finish 1
249 164-0934 P clamp 1
250 999-0035 Washer 3/8 x 1 1/2 fender 1
251 164-0152 Stabilizer bar 4 (2929) (before 02.2014)
252 999-0024 Washer 5/16 flat stainless steel 8 (2929) (before 02.2014)
253 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 3 (before 02.2014)
254 999-0034 Washer 3/8 split lock plain finish 3 (before 02.2014)
255 999-0035 Washer 3/8 x 1 1/2 fender 3 (before 02.2014)
256a 999-0152 Nut 1/4-20 nylon insert lock zinc plated 2 (before 02.2014)
256b 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2 (after 02.2014)
257a 164-2142 Roller (OBSOLETE) 2 (before 02.2014)
257b 991-2005 Small roller wheel (gray) 2 (after 02.2014)
258a 999-0244 Bolt 1/4-20 x 2 1/2 hex head grade 5 zinc plated cap 2 (before 02.2014)
258b 999-0109 Bolt 5/16-18 x 1 1/2 hex head grade 5 zinc plated 1 (after 02.2014)
259 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
260 999-0034 Washer 3/8 split lock plain finish 2
261a 164-9028 Left roller leg 1 (before 02.2014)
261b 164-9027 Right roller leg 1 (before 02.2014)
261c 164-7478 Right hand tip stop 1 (after 02.2014)
261d 164-7479 Left hand tip stop 1 (after 02.2014)
262 999-0126 Washer 1/2 split lock 4
263 999-0877 Bolt 1/2-13 x 7/8 hex head grade 5 plain finish 4
264a 164-1706 Compression spring 1 (2929)
264b 164-1621 Compression spring 1 (3329 & 3529)
265 164-2915 Spring guard 1
266a 164-1623 Actuator kit (brush and squeegee)- DO NOT ORDER -SEE NOTE 1 (includes 266b)
266b 164-7041 Actuator limit switch kit 1
267a 164-1508 Cotter hair pin 1 (2929 & 3329)
267b 164-0268 Cotter ring 1 (3529)
268 164-4567 1/4 inch brass hex nipple 1
269a 164-9126 Inline canister strainer 1
269b 164-9128 Strainer element 1
269c 164-9129 Gasket 1
269d 991-6024 Inline canister strainer
271 164-0332 Bearing (shaft end) 2
272 999-0035 Washer 3/8 x 1 1/2 fender 2 (after 02.2014)
273 999-0034 Washer 3/8 split lock plain finish 2 (after 02.2014)
274 999-0493 Bolt 3/8-16 x 3/4 hex head stainless steel 4 (after 02.2014)
275 164-1739 Rod mount 1 (after 02.2014)

Control Panel Assembly

#PartDescription ReqNotesAvailability
901a 164-1664 Control panel decal 1 (2929 and 3529) (before 02.2014)
901b 164-9049 Electrical panel decal 1 (3329) (before 02.2014)
901c 164-1650 Electrical panel decal 1 (after 02.2014)
902 164-0287 Rubber switch boot 4
903 999-0260 Washer 1/2 internal starlock 4
904a 999-0024 Washer 5/16 flat stainless steel 4 (before 02.2014)
904b 164-0289 Washer flat stainless steel 3 (after 02.2014)
905 164-2024 Emergency stop 1
906 164-2025 Emergency stop block (red button) 1 (for use with Curtis Control Board 164-0070)
907 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 7
908 999-0017 Washer 1/4 external star lock 7
909 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 7
911 999-0311 Washer #10 external star lock zinc plated 2
912a 164-1651 Control panel weldment 1 (before 02.2014)
912b 164-1651 Control panel weldment 1 (after 02.2014)
913a 164-1354 Machine controller (OBSOLETE) 1 (2929 and 3529)
913b 164-1561 Machine controller (NO LONGER AVAILABLE - See note) 1 (3329)
914 999-0998 Washer #10 flat stainless steel 2
916a 164-9051 Cloud burst decal (OBSOLETE) 1 (before 02.2014)
916b 164-7483 NSS decal (OBSOLETE) 1 (after 02.2014)
917 164-1517 Solution tank 1
918 164-1657 Plug 1
919 164-1653 Panel 1
920 999-0123 Washer 1/4 SAE flat zinc plated 4
921 999-0017 Washer 1/4 external star lock 4
922 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 4
923 164-9041 Decal kit (black and white) 1
924 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 4
925 999-0017 Washer 1/4 external star lock 4
926a 164-1655 Circuit breaker panel 1 (before 02.2014)
926b 164-1655 Circuit breaker panel 1 (after 02.2014)
927 164-1656 Back-up alarm 1
928 991-1608 2amp circuit breaker 2 (brush lifting actuators)
929 991-1615 90amp circuit breaker 1 (main)
930 164-1658 Ground wire 1
931 164-1659 Bolt M6 x 12.7mm hex head 2
932 999-0017 Washer 1/4 external star lock 2
933 164-2000 Forward/reverse switch (6 prong) 2 (brush and traction speed)
934 164-0023 Toggle switch 2 (vacuum and brush speed)
935 164-1660 Key switch and key 1
936 999-0186 Nut 5/8-11 nylon insert lock zinc plated 4
937 164-1662 Push button switch 1 (toggles between display screens)
938 164-1663 LCD module 1
939 164-1661 Key (pkg of 2) (OBSOLETE) 1
940 164-9052 Terminal boot (red) 3 (after 02.2014)

Curved Squeegee Assembly

#PartDescription ReqNotesAvailability
100a 164-1594 Curved squeegee assembly 1 (Champ ZS35 and 3529)
100b 164-1590 Curved squeegee assembly 1 (Champ ZS29)
101a 164-1124 Rear securing strap 1 (Champ ZS35 and 3529)
101b 164-1591 Rear securing strap 1 (Champ ZS29)
102 999-0639 Bolt 5/16-18 x 1 1/4 hex hd full thread grade 5 zinc plated 4
103 164-1125 End hook 2
104a 994-0011 Squeegee blade 46 3/4 inch gum rubber rear (red) 1 (Champ ZS35 and 3529) (OEM no longer available)
104b 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan) 1 (Champ ZS35 and 3529) (OEM)
104c 164-1127 Squeegee blade 46 inch curved gum rubber rear (tan) 1 (Champ ZS35 and 3529) (NON-OEM)
104d 164-1186 Squeegee blade 33 inch curved rear gum rubber (tan) 1 (Champ ZS29)
105a 164-1129 Wedge 2 (Champ ZS35 and 3529)
105b 164-1592 Wedge 2 (Champ ZS29)
106a 164-1131 Squeegee blade 44 1/2 inch curved neoprene front (black) 1 (Champ ZS35 and 3529) (OEM)
106b 994-0117 Squeegee blade 44 1/2 inch curved gum rubber front (red) 1 (Champ ZS35 and 3529) (NON-OEM)
106c 994-0010 Squeegee blade 44 3/8 inch curved neoprene front (black) 1 (Champ ZS35 and 3529) (NON-OEM)
106d 164-1187 Squeegee blade 33 inch curved front gum rubber (tan) 1 (Champ ZS29)
107 999-0029 Bolt 5/16-18 x 1/2 hex head plain finish 2
108 999-0105 Washer 5/16 external star lock zinc plated 2
109 999-0024 Washer 5/16 flat stainless steel 6
110 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 4
111 999-0060 Washer 1/4 split lock plain finish 6
112 999-0016 Washer 1/4 flat plain finish 6
113 991-2009 3 inch bumper wheel 2
114a 164-1596 Curved squeegee weldment 1 (Champ ZS35 and 3529)
114b 164-1590 Curved squeegee assembly 1 (Champ ZS29)
115 999-0028 Washer 5/16 split lock plain finish 2
117 164-1565 Knob 2
118 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
119 164-1137 Dolly wheel mounting bracket 2
121 991-2005 Small roller wheel (gray) 2
123 999-0108 Bolt 5/16-18 x 1 3/4 hex head grade 5 zinc plated 2
124 999-0344 Bolt 1/4-20 x 1 1/2 hex head plain finish 2
127 164-1138 Wedge bracket 1
128 164-1139 Spacer 2

Delta-Q Onboard Charger Assembly

#PartDescription ReqNotesAvailability
501 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 4
502 999-0060 Washer 1/4 split lock plain finish 4
503 164-5029 Locking lever 2
504 164-9046 Onboard charger mount 2
505 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 2
506 999-0311 Washer #10 external star lock zinc plated 2
507 164-1673 Snap bushing 1
508 164-1328 Fuse holder with nut and washer 1
509 164-6480 4amp fuse 1
510 164-9053 Mounting bracket 1
511 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
512 164-9047 Handle 1
513 999-0695 Screw 10-24 x 5/8 flat head phillips zinc plated 4
514 164-1645 Battery cover 1
515a 164-6477 Onboard charger extension cord 1
515b 164-7292 Replacement AC cord and panel assembly (Delta Q) (OBSOLETE) 1
517 999-0060 Washer 1/4 split lock plain finish 4
518 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 4
519a 164-7965 36V onboard charger retro kit (NSS) 1 (NSS)
519b 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) 1 (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)

Drive Wheel Assembly

#PartDescription ReqNotesAvailability
101a 999-0107 Bolt 3/8-16 x 2 hex head grade 5 zinc plated 3 (before 02.2014)
101b 164-6862 Bolt M10-1.5 x 50mm hex head 2 (after 02.2014)
102a 999-0034 Washer 3/8 split lock plain finish 3 (before 02.2014)
102b 999-1081 Washer M10 split lock stainless steel 2 (after 02.2014)
103a 999-0024 Washer 5/16 flat stainless steel 3 (before 02.2014)
103b 999-1262 Washer M10 flat 2 (after 02.2014)
104a 164-1597 Chain kit (chain with 2 master links) 1 (OEM)
104b 991-0101 Chain (sold by the link) 68 (NON-OEM)
104c 991-0103 Master link 2 (NON-OEM)
105 164-0232 P clamp 2
106 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 2
107 164-0934 P clamp 1 (before 02.2014)
108 999-0024 Washer 5/16 flat stainless steel 1 (before 02.2014)
109 999-0188 Nut 3/8-16 nylon insert lock zinc plated 1 (before 02.2014)
110 164-1598 Rubber terminal boot 2 (before 02.2014)
111 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1 (before 02.2014)
112a 164-2021 Brake cable 1 (before 02.2014)
112b 999-0034 Washer 3/8 split lock plain finish 2 (after 02.2014)
113 164-0856 Height adjustment spring 1 (before 02.2014)
114 999-1103 Bolt 1/4-20 x 3/4 hex head with nylon patch 1 (before 02.2014)
115 164-1599 Bolt 3/8-24 x 2 1/8 hex head 2 (before 02.2014)
116 999-0024 Washer 5/16 flat stainless steel 2 (before 02.2014)
117 164-7064 Lower brake cable bracket 1 (before 02.2014)
118a 164-1601 Drive wheel with motor assembly 1 (includes 118b-118f) (before 02.2014)
118b 164-1518 12 inch front wheel 1 (before 02.2014)
118c 164-1602 Drive wheel bolts and lockwasher (pkg of 10) 1 (before 02.2014)
118d 164-1603 Drive motor (motor only) 1 (before 02.2014)
118e 164-1604 Carbon brush kit 1 (before 02.2014)
118f 164-1605 Brake rotor (OBSOLETE) 1 (before 02.2014)
118g 164-6833 10 inch wheel/tire 1 (old style 10 inch wheel) (before 02.2014)
118h 164-1601 Drive wheel with motor assembly 1
119 999-0936 Screw 3/8-16 x 1 1/4 flat head socket zinc plated 2
120 164-1364 Steering yoke 1
121 164-1607 Fender 1
122 164-1608 Drive sprocket 1
123 999-0024 Washer 5/16 flat stainless steel 1
124 999-0034 Washer 3/8 split lock plain finish 1
125 999-0039 Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated 1
126 164-1609 Bearing block assembly 1 (includes 130-133)
127a 999-0863 Washer 3/4 x 14 gauge narrow bushing 1 (before 02.2014)
127b 999-0863 Washer 3/4 x 14 gauge narrow bushing 1 (after 02.2014)
128 999-0937 Nut 3/4-16 hex slotted steel plain finish 1
129 164-1365 Cotter pin 1
130 164-1361 Seal 1
131 164-1362 Bearing cone (steering bottom) 1
132 164-1363 Bearing cup (steering bottom) 1
133 164-0332 Bearing (shaft end) 1
134 164-1598 Rubber terminal boot 2 (after 02.2014)
135 998-0001 1/4 spade male terminal 10-12 gauge 2 (after 02.2014)
136a 164-8209 Chassis drive 2 (after 02.2014)
136b 164-8208 Chassis drive 1 (after 02.2014)
136c 164-9225 Carbon brush 4 (after 02.2014)
136d 164-1518 12 inch front wheel 1
136e 164-6860 Wheel kit with hardware 1
136f 164-6858 Wheel bolts 10
136g 164-6859 Wheel lock washer 10
136h 164-9222 Drive motor 1
136i 164-9225 Carbon brush 4
136j 264-0024 Wheel 1
136k 264-0025 Brush cap kit 1
N/S 164-7463 Emergency brake

Dual Pro Onboard Charger Assembly

#PartDescription ReqNotesAvailability
501a 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) 1 (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
501b 164-8119 Replacement charger cord 1
502 164-8029 Onboard charger mounting bracket 2
503 164-8053 Mounting bracket pad 2
504 164-8054 Onboard charger mount 1
505 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 4
506 999-0060 Washer 1/4 split lock plain finish 4
507 999-1103 Bolt 1/4-20 x 3/4 hex head with nylon patch 4
508 164-3308 Fuse decal 1
509 164-1328 Fuse holder with nut and washer 1
510 164-6480 4amp fuse 1
511 164-9053 Mounting bracket 1
512 164-8055 Battery cover/seat plate 1
513 999-0311 Washer #10 external star lock zinc plated 2
514 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 2
515 164-6477 Onboard charger extension cord 1
516 999-0113 Screw 1/4-20 x 1/2 truss head slotted 4
517 999-0017 Washer 1/4 external star lock 4
518 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 4
519 999-0569 Screw 10 x 1/2 pan head phillips sheet metal 6
520 164-3243 P clamp 1 (after 02.2014)

Inner Steering Column Assembly

#PartDescription ReqNotesAvailability
701 164-1348 NSS logo decal (OBSOLETE) 1
702 164-1679 Steering wheel cap 1
703 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 1
704 999-0028 Washer 5/16 split lock plain finish 1
705 999-0033 Washer 7/16 SAE flat 1
706 164-1326 Square keyway 1
707 164-1680 Steering wheel 1
708 164-1681 Steering shaft collar set 1
709 164-1682 Upper steering shaft 1
710 164-1326 Square keyway 1
711 164-0519 Flanged bearing 1
712 164-1667 Upper column 1
713 164-1683 Universal joint 1
714a 164-0076 Naming identification decal 1 (2929)
714b 164-9054 Identification decal 1 (3329)
714c 164-9098 Identification decal 1 (3529)
715 164-1684 Keyless bushing 1
716 164-1685 Sprocket 1
717 164-1681 Steering shaft collar set 1
718 164-0519 Flanged bearing 1
719 164-1674 Steering column base (OBSOLETE) 1
720 164-0519 Flanged bearing 1
721 164-9029 Metal core quickedge trim (sold by the foot) 1 ft (cut to 6 inches)
722 164-1687 Lower steering shaft 1
723 164-1326 Square keyway 1
724 164-1681 Steering shaft collar set 1
725 999-0668 Screw 5/16-18 x 3/8 socket knurled point set plain finish 5
726 164-5078 Decal kit 1 (after 02.2014)
727 164-3044 Wheel spacer 1 (after 02.2014)

Lower Brush Drive Assembly

#PartDescription ReqNotesAvailability
201 991-1405 Vinyl tubing 1/2 x 3/4 (sold by the inch) 18 in
202 991-1405 Vinyl tubing 1/2 x 3/4 (sold by the inch) 2 in
203 164-1484 Tee 1
204 991-1401 Clear vinyl tubing (sold by the inch) 6 in
205 164-0133 90 degree solution feed tube 2
206 164-1695 Left skirt mounting bracket 1
207 164-1567 Clevis pin 1
208 164-0106 Retaining ring 1
209 991-2009 3 inch bumper wheel 1
210 164-1707 Left side skirt weldment 1
211 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 6
212 164-1703 Bumper wheel axle 1
213 164-1708 Left side skirt blade 1
214 164-1709 Left side skirt strap 1
215 164-1508 Cotter hair pin 2
216a 164-1710 Brush motor plate 1 (3529)
216b 164-9057 Brush motor plate 1 (3329)
217 164-0131 Retaining ring 2
218 164-1326 Square keyway 2
219 164-1701 Left side drive casting assembly 1
221 NOTE Please See Batteries, Brushes, Pad Holders and Charger Pages 2
222 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 6
223 999-0028 Washer 5/16 split lock plain finish 2
224 999-0033 Washer 7/16 SAE flat 2
225 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 6
226 164-1714 Inner splash guard strap 2
227 164-1715 Inner splash guard blade 2
228 164-1703 Bumper wheel axle 1
229 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 4
230 164-1508 Cotter hair pin 2
231 991-2009 3 inch bumper wheel 1
232 164-1716 Right side skirt weldment 1
233 164-0106 Retaining ring 1
234 164-1567 Clevis pin 1
235 164-1717 Right side skirt blade 1
236 164-1718 Right side skirt strap 1
237 164-1719 Lanyard 2
238 999-0053 Washer #10 split lock plain finish 2
239 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 2
240 164-1720 Right skirt mounting bracket 1
241 999-0034 Washer 3/8 split lock plain finish 4
242 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 4
243 991-1401 Clear vinyl tubing (sold by the inch) 3 in
244 164-1191 Solenoid valve 1
245 999-0123 Washer 1/4 SAE flat zinc plated 1
246 999-0017 Washer 1/4 external star lock 2
247 999-0113 Screw 1/4-20 x 1/2 truss head slotted 2
248 164-1702 Right side drive casting assembly 1
249 164-0149 Drive lug 6
250 999-0113 Screw 1/4-20 x 1/2 truss head slotted 2
251 164-0136 Bushing 2
252 164-0135 Latch 2
253 164-0137 Washer 3/8 spring 2
254 999-0028 Washer 5/16 split lock plain finish 6
255 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 6
256 164-0150 Rubber mount 2
257 164-1325 Drive hub 2
258 991-2209 Split retainer - pad holder ring (OBSOLETE) 2
259 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 6
261 991-1405 Vinyl tubing 1/2 x 3/4 (sold by the inch) 3 in (after 02.2014)
262 164-7472 36V solution solenoid valve 2 (after 02.2014)
263 164-8129 Tee fitting 1 (after 02.2014)
264 164-8130 25 foot nylon tubing 2 in (after 02.2014)
265 164-8131 Fitting 1 (after 02.2014)
266 991-1405 Vinyl tubing 1/2 x 3/4 (sold by the inch) 9 in (after 02.2014)
267 164-8127 3/8 fpt hose barb 1 (after 02.2014)
269 164-8128 Flow sensor with connector 3 (after 02.2014)
270 164-7481 Elbow fitting 1 (after 02.2014)

Outer Steering Column Assembly

#PartDescription ReqNotesAvailability
801 164-1666 Column cover 1
802 164-0519 Flanged bearing 1
803 164-1667 Upper column 1
804 164-1662 Push button switch 1 (toggles between display screens)
805 999-0039 Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated 2
806 999-0024 Washer 5/16 flat stainless steel 2
807 164-1513 Bushing 4
808 164-0151 Spacer 2
809 164-0519 Flanged bearing 1
810 164-1513 Bushing 1
811 164-0106 Retaining ring 1
812 164-1670 Parking brake pedal (OBSOLETE) 1
813 164-1513 Bushing 1
814 164-0106 Retaining ring 1
815 164-1669 Brake pedal 1
816 164-1668 Pedal pad 1
817 164-0136 Bushing 2
818 999-0060 Washer 1/4 split lock plain finish 2
819 999-0018 Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated 2
820 999-0123 Washer 1/4 SAE flat zinc plated 2
821 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 2
822 999-0060 Washer 1/4 split lock plain finish 2
823 164-1671 Bracket 1
824 164-1672 Pivot bracket 1
825 164-2021 Brake cable 1
826 164-9041 Decal kit (black and white) 1
827 999-0004 Nut 10-24 k-lock zinc plated 2
828 164-1408 Solution lever and cable assembly - NLA - SEE NOTE 1
829 999-0008 Screw 10-24 x 5/8 round head slotted zinc plated 3
831 999-0878 Screw 1/4-20 x 1 1/2 truss head slotted stainless steel 1
832 999-0060 Washer 1/4 split lock plain finish 1
833 999-0123 Washer 1/4 SAE flat zinc plated 1
834 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
835 999-0004 Nut 10-24 k-lock zinc plated 1
836 164-0232 P clamp 1
837 164-1673 Snap bushing 1
838 164-0519 Flanged bearing 1
839 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 4
840 999-0034 Washer 3/8 split lock plain finish 4
841 999-0024 Washer 5/16 flat stainless steel 4 (after 02.2014)
842 164-1674 Steering column base (OBSOLETE) 1
843 164-1513 Bushing 1 (after 02.2014)
844 164-0106 Retaining ring 1 (after 02.2014)
845 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 4 (after 02.2014)
846 164-1513 Bushing 1
847 164-1675 Spring arm 1
848 999-0053 Washer #10 split lock plain finish 1
849 999-0008 Screw 10-24 x 5/8 round head slotted zinc plated 1
850 999-0998 Washer #10 flat stainless steel 1
851 164-1676 Steering plunger 1
852 999-0050 Nut 1/2-13 hex jam plain finish 1
853 999-0114 Washer 1/2 SAE flat 1
854 164-0981 Spring 3
855 164-1677 Spring bracket 1
856 999-0060 Washer 1/4 split lock plain finish 2
857 999-0018 Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated 2
858 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 4
859a 164-1857 Decal (OBSOLETE) 1 (after 02.2014)
859b 164-1857 Decal (OBSOLETE) 1 (after 02.2014)
860 164-1678 Base cover 1
861 999-0188 Nut 3/8-16 nylon insert lock zinc plated 2
862 999-0024 Washer 5/16 flat stainless steel 2
863 164-0934 P clamp 1
864 164-9041 Decal kit (black and white) 1 (after 02.2014)
865 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 4 (after 02.2014)
866 164-8149 Max incline decal 1 (after 02.2014)
867 164-8150 Max climbing incline decal 1 (after 02.2014)

Pedal Assembly

#PartDescription ReqNotesAvailability
001 999-0123 Washer 1/4 SAE flat zinc plated 1
002 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
003 164-0136 Bushing 1
004 999-0123 Washer 1/4 SAE flat zinc plated 1
005 999-0060 Washer 1/4 split lock plain finish 1
006 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 1
007 999-0136 Bolt 1/4-20 x 1 1/4 hex head grade 5 zinc plated 1
008 999-0060 Washer 1/4 split lock plain finish 1
009 999-0123 Washer 1/4 SAE flat zinc plated 1
010 164-1688 Pedal arm 1
011 164-0161 Skirt latch pin 1
012 999-0123 Washer 1/4 SAE flat zinc plated 1
013 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
014 999-0879 Screw 8-32 x 1/4 truss head slotted stainless steel 2
015 164-1615 Guide roller 1
016 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
017 999-0123 Washer 1/4 SAE flat zinc plated 1
018 164-1689 Flanged bushing 1
019 164-1690 Torsion spring 1
020 164-1691 Pivot bracket 1
021 164-1689 Flanged bushing 1
022 999-0123 Washer 1/4 SAE flat zinc plated 1
023 999-0683 Bolt 1/4-20 x 3 hex head grade 5 zinc plated 1
024 164-5061 Cord clamp 1
025 164-1658 Ground wire 1
026 999-0010 Screw 10-24 x 3/8 truss head slotted zinc plated 1
027 999-0123 Washer 1/4 SAE flat zinc plated 4
028 999-0017 Washer 1/4 external star lock 4
029 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 1
030 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
031 164-1692 Potentiometer cover 1
032 172-2039 5K potentiometer 1
033 999-0431 Screw 8-32 x 1/4 set socket cup point alloy plain finish 1
034 164-1693 Arm 1
035 164-9064 Spacer 1
036 999-0683 Bolt 1/4-20 x 3 hex head grade 5 zinc plated 1
037 999-0123 Washer 1/4 SAE flat zinc plated 1
038 164-1694 Accelerator pedal 1

Recovery Tank Assembly

#PartDescription ReqNotesAvailability
301 164-1190 Vacuum motor filter 1
302 164-1743 Vacuum motor screen 1
303 164-1744 Vacuum motor cover 1
304 164-1745 Gasket 1
305 164-0218 Nylon hose clamp 1
306 164-0046 Float screen assembly 1
307 164-8047 Vacuum motor spacer 3
308 998-0001 1/4 spade male terminal 10-12 gauge 2
309a 164-0860 Recovery tank lid and gasket assembly 1 Includes items 350-354
309b 164-0202 Tank lid assembly 1 Includes items 350, 351, 352, and 354
310 999-0009 Screw 10-24 x 1 round head slotted zinc plated 1
311 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 5
312 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
313 164-0272 Gasket 1 x 1/4 neoprene (sold by the foot) 2 ft
314 164-0101 Hose holder 3
315 999-0051 Washer #6 medium split lock 6
316 999-0147 Screw 6-32 x 3/8 round head slotted zinc plated 6
317 164-1747 Recovery tank 1
318a 164-2023 Squeegee vacuum hose 1 (OEM)
318b 991-8567 Squeegee vacuum hose 1
319 164-0209 Hose clamp 1
320 164-0208 Tube 1
321a 164-0043 Drain plug 1 (OEM)
321b 991-5113 Drain plug 1 (NON-OEM)
322 164-0207 Plug strap 1
323 164-2013 Drain hose 1
324 997-2003 Hose clamp 1
325 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
326 999-0034 Washer 3/8 split lock plain finish 2
327 999-0024 Washer 5/16 flat stainless steel 2
328 164-1420 Exhaust muffler tube 1
329 164-1419 Wire tie 1
330 164-2020 Vacuum motor exhaust hose 1
331 997-2003 Hose clamp 1
332 164-1749 Small side insulation 1
333 164-8048 Spacer gasket one 1
334 164-8049 Spacer gasket two 1
335 999-0344 Bolt 1/4-20 x 1 1/2 hex head plain finish 3
336 999-0060 Washer 1/4 split lock plain finish 3
337 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 2
338 164-7293 36V 3 stage vacuum motor (motor only) 1
339a 164-0881 Vacuum motor gasket 2
339b 991-3029 Vacuum motor gasket 2 (NON-OEM)
340 164-1750 Top insulation 1
341 164-1751 Large side insulation 1
342 999-0123 Washer 1/4 SAE flat zinc plated 6
343 999-0998 Washer #10 flat stainless steel 6
344 999-0311 Washer #10 external star lock zinc plated 6
345 164-8050 Screw 10-24 x 2 round head phillips 6
346 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 6
350a 164-0044 Tank lid (clear) 1
350b 991-1928 Tank lid (clear) (OBSOLETE) 1 (NON-OEM)
351 164-0204 Recovery tank lid chain 1
352 164-0205 Tank lid ring (clear) 1
353 164-0206 Gasket 1
354 999-0458 Screw 8 x 1/2 pan head phillips T-A sheet metal zinc 1

Solution Tank Assembly

#PartDescription ReqNotesAvailability
601 164-1630 Seat 1
602 164-0222 Plug 1
603 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 4
604 164-9118 P clamp 1
605 999-0152 Nut 1/4-20 nylon insert lock zinc plated 4
606 164-1423 Battery warning decal 1
607 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
608 999-0034 Washer 3/8 split lock plain finish 2
609 999-0024 Washer 5/16 flat stainless steel 2
610 164-1633 Clip 1
611 164-1634 Prop rod 1
612 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
613 999-0034 Washer 3/8 split lock plain finish 2
614 999-0024 Washer 5/16 flat stainless steel 2
615 164-9016 Filter screen assembly 1
616a 164-9039 Solution tank mounting bracket 1 (before 02.2014)
616b 164-9039 Solution tank mounting bracket 2 (after 02.2014)
617 999-0998 Washer #10 flat stainless steel 1
618 164-9040 Pop rivet (pkg of 5) 1
619 164-7035 Solution gauge 1
620 999-0030 Bolt 5/16-18 x 5/8 hex head grade 5 zinc plated 1
621 999-0024 Washer 5/16 flat stainless steel 2
622 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
623 164-1636 Mounting bracket 1
624 999-0024 Washer 5/16 flat stainless steel 2
625 999-0034 Washer 3/8 split lock plain finish 2
626 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
627 164-1639 Battery box 1
628 164-0187 90 degree elbow barb 1
629 164-5073 Cord clamp 1
630a 991-1401 Clear vinyl tubing (sold by the inch) 24 in (before 02.2014)
630b 991-1401 Clear vinyl tubing (sold by the inch) 18 in (after 02.2014)
631 164-0398 Control valve (white clamp) 1
632 999-0024 Washer 5/16 flat stainless steel 2
633 999-0034 Washer 3/8 split lock plain finish 2
634 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 2
635a 164-1435 Solution filter kit 1 (includes 635b and 635c) (before 02.2014)
635b 164-9126 Inline canister strainer 1 (before 02.2014)
635c 164-9128 Strainer element 1 (before 02.2014)
635d 991-6024 Inline canister strainer 1 (before 02.2014)
636 164-1516 Hosebarb with filter fitting 1
637 997-2004 Hose clamp 1
638 164-1514 Hose 1
639 N/A Not available 1 (Cargo net) (before 02.2014)
640 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 4 (before 02.2014)
641 999-0998 Washer #10 flat stainless steel 4 (before 02.2014)
642 164-1642 Side cover 1
643 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 4
644 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 4
645 164-1517 Solution tank 1
646 164-1643 Solution tank mounting bracket 1
647 999-0024 Washer 5/16 flat stainless steel 1
648 999-0034 Washer 3/8 split lock plain finish 1
649 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 1
650a 999-0024 Washer 5/16 flat stainless steel 1 (before 02.2014)
650b 999-0033 Washer 7/16 SAE flat 1 (after 02.2014)
651 999-0034 Washer 3/8 split lock plain finish 1
652a 999-0116 Bolt 1/2-13 x 1 1/2 hex head grade 5 1 (before 02.2014)
652b 999-0119 Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated 1 (after 02.2014)
653 164-1644 External e-ring 2 (for prop rod)
654 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 4
655 999-0028 Washer 5/16 split lock plain finish 4
656 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 4
657a 164-1645 Battery cover 1 (before 02.2014)
657b 164-8055 Battery cover/seat plate 1 (after 02.2014)
658 999-0123 Washer 1/4 SAE flat zinc plated 3
659 999-0017 Washer 1/4 external star lock 3
660 999-0567 Screw 1/4-20 x 5/8 pan head phillips stainless steel 3
661 164-1646 Pop rivet 1
662 164-1631 Seat switch 1
663 164-9181 Washer 1/4 turn nylon 2 (after 02.2014)
664 164-8297 Receptical clip 2 (after 02.2014)
665 999-0015 Nut 1/4-20 k-lock zinc plated 2 (after 02.2014)
666 164-1757 Wiring assembly (battery to machine control) 1 (after 02.2014)
667 164-9180 Corner plate 1 (after 02.2014)
668 164-8296 Quarter turn wings 2 (after 02.2014)
669 164-1636 Mounting bracket 1 (after 02.2014)

Squeegee Actuator Assembly

#PartDescription ReqNotesAvailability
301 164-2000 Forward/reverse switch (6 prong) 1 (brush and traction speed)
302 999-0186 Nut 5/8-11 nylon insert lock zinc plated 1
303 164-1618 Chassis 1
304 164-1624 Spring guide 1
305 164-0401 Hose clip 1
306 999-0123 Washer 1/4 SAE flat zinc plated 1
307 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 1
308 164-1625 Rear actuator mount 1
309 164-9029 Metal core quickedge trim (sold by the foot) 1 ft (cut to 2.5", 2.75", and 2.5")
310a N/A Not available (Trimp) (2929) (not used on this model)
310b 164-4597 Vinyl trim (sold by the foot) 1 ft (3329)
310c 164-9029 Metal core quickedge trim (sold by the foot) 1 ft (3529)
311 164-0823 Clevis pin with retainer 1
312 999-0028 Washer 5/16 split lock plain finish 2
313 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
314 999-0134 Nut 1/2-20 hex jam plain finish 1
315 164-0859 Squeegee shaft 2
316 999-0188 Nut 3/8-16 nylon insert lock zinc plated 1
317 164-1195 Squeegee lifting cable 1
318 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 1
319 999-0024 Washer 5/16 flat stainless steel 1
320 164-1192 Squeegee mounting bracket 1
321 164-1458 Bolt 5/16-18 x 3/8 long socket head 1
322 164-0823 Clevis pin with retainer 1
323 999-0107 Bolt 3/8-16 x 2 hex head grade 5 zinc plated 1
324 164-0858 Flanged bushing 4
325 164-0238 Ball joint 2
326 999-0118 Nut 1/2-13 nylon insert lock zinc plated 2
327 164-0234 Bushing 4
328 999-0261 Bolt 1/2-13 x 2 hex head grade 5 2
329 164-1626 Actuator mounting bracket 1
330a 164-1623 Actuator kit (brush and squeegee)- DO NOT ORDER -SEE NOTE 1 (includes 330b)
330b 164-7041 Actuator limit switch kit 1
331 164-1508 Cotter hair pin 1
332 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
333 999-0028 Washer 5/16 split lock plain finish 2
334 164-1627 Front actuator mount 1
335 164-9023 Clevis pin 1
336 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
337 999-0028 Washer 5/16 split lock plain finish 2
338 164-0287 Rubber switch boot 1
339 999-0260 Washer 1/2 internal starlock 1
340 164-1508 Cotter hair pin 1
341 164-1628 Switch guard 1
342 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 2 (before 02.2014)
343 999-0060 Washer 1/4 split lock plain finish 2 (before 02.2014)
344 164-3243 P clamp 2 (before 02.2014)
345 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 1
346 999-0060 Washer 1/4 split lock plain finish 1
347 164-0934 P clamp 1
348 164-3243 P clamp 2 (after 02.2014)
349 999-0060 Washer 1/4 split lock plain finish 2 (after 02.2014)
350 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 2 (after 02.2014)

Upper Brush Drive Assembly

#PartDescription ReqNotesAvailability
101a 164-1730 36V brush motor assembly 1 (3529)
101b 164-9044 Brush motor assembly 1 (3329)
101c 164-1726 Brush motor gear box 2 (2929)
101d 164-1560 Carbon brush (sold individually) 4
101e 991-6026 Brush motor assembly (OBSOLETE) 1 (3529) (NON-OEM)
102 164-1731 Lifting bar 2
103 164-1732 Front stabilizer bar 2
104 164-9023 Clevis pin 1
105 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 1
106 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
107a 164-0268 Cotter ring 1 (3529)
107b 164-1508 Cotter hair pin 1 (3329)
108 164-0238 Ball joint 1
109 164-1733 Rear stabilizer bar 2
110 999-0033 Washer 7/16 SAE flat 3
111 999-0118 Nut 1/2-13 nylon insert lock zinc plated 2
112a 164-1734 Brush motor mount 2 (3529)
112b 164-9059 Brush motor mount 2 (3329)
113 164-1728 Bumper 4
114a 164-1710 Brush motor plate 1 (3529)
114b 164-9057 Brush motor plate 1 (3329)
115 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 8
116 999-0028 Washer 5/16 split lock plain finish 6
117 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 6
118a 164-1735 Rear skirt securing strap 1 (3529)
118b 164-2260 Inside splash guard strap 1 (3329)
119a 164-1736 Rear rubber skirt 1 (3529)
119b 164-9060 Rear skirt 1 (3329)
120a 164-1737 Front skirt securing strap 1 (3529)
120b 164-9061 Skirt securing strap 2 (3329)
121a 164-1738 Front rubber skirt 1 (3529)
121b 164-9062 Front skirt 1 (3329)
122 999-0454 Screw 10-24 x 1/2 truss head phillips zinc plated 8
123 999-0039 Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated 14
124 999-0034 Washer 3/8 split lock plain finish 14
125 999-0024 Washer 5/16 flat stainless steel 14
126 164-0151 Spacer 14
127 999-0024 Washer 5/16 flat stainless steel 14
128 164-1739 Rod mount 1
129 164-1740 Ball joint 1
130 999-0261 Bolt 1/2-13 x 2 hex head grade 5 2
131 999-0134 Nut 1/2-20 hex jam plain finish 2
132 164-1741 Rod 1
133 164-1742 Front lifting bar 1
134 164-1624 Spring guide 1
135 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 1
136 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 1
137 164-1598 Rubber terminal boot 2
138 164-1721 Brush motor breather assembly 2
139 164-1714 Inner splash guard strap 1 (after 02.2014)
140 164-0234 Bushing 4 (after 02.2014)
N/S 164-1714 Inner splash guard strap 1 (3329)

Wiring Diagram

#PartDescription ReqNotesAvailability
001 164-2000 Forward/reverse switch (6 prong) 1 (brush)
002 164-0023 Toggle switch 1 (vacuum)
003 164-0023 Toggle switch 1 (brush speed)
004 164-2000 Forward/reverse switch (6 prong) 1 (traction speed)
005a 164-2630 Key switch and wire assembly 1
005b 164-1660 Key switch and key 1 (includes 005c)
005c 164-1661 Key (pkg of 2) (OBSOLETE) 1
006a 164-2024 Emergency stop 1
006b 164-2025 Emergency stop block (red button) 1 (for use with Curtis Control Board 164-0070)
007 164-1662 Push button switch 1 (toggles display)
008 164-1663 LCD module 1
009 164-1662 Push button switch 1 (horn)
010 164-1656 Back-up alarm 1
011 991-1608 2amp circuit breaker 1 (brush lifting actuators)
012 164-2000 Forward/reverse switch (6 prong) 1
013 164-1623 Actuator kit (brush and squeegee)- DO NOT ORDER -SEE NOTE 1 (squeegee lifting)
014 164-1191 Solenoid valve 1
015 164-1623 Actuator kit (brush and squeegee)- DO NOT ORDER -SEE NOTE 1 (brush lifting)
016a 164-7293 36V 3 stage vacuum motor (motor only) 1
016b 164-7293 36V 3 stage vacuum motor (motor only) 1
016c 164-1560 Carbon brush (sold individually) 4
017 172-2039 5K potentiometer 1
018 164-1631 Seat switch 1
019 164-1354 Machine controller (OBSOLETE) 1
020 991-1615 90amp circuit breaker 1 (main)
021 164-6480 4amp fuse 1
022a 164-7965 36V onboard charger retro kit (NSS) 1 (NSS)
022b 162-9027 36V 25amp onboard battery charger (Dual Pro) (AGM/wet) 1 (Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.)
023 164-6477 Onboard charger extension cord 1 (Champ 3529 and Champ 2929)
024 164-1601 Drive wheel with motor assembly 1
025 164-1730 36V brush motor assembly 1
N/S 164-1604 Carbon brush kit 4 (for drive motor 164-1603)
N/S 164-1766 Wiring assembly (headlight with bracket) 1
N/S 164-1764 Wiring assembly (actuator to deck lift) 1 (wires run from the brush actuator to the deck lift, bypassing the control board)
N/S 164-1761 Back-up wire 1
N/S 164-1763 Wiring assembly (low reference) 1
N/S 164-1622 Actuator setting instructions 1
N/S 164-1760 Wiring assembly (LCD to switch) 1
N/S 164-1767 Wiring assembly (auxilary harness to controller) 1
N/S 164-1757 Wiring assembly (battery to machine control) 1
N/S 164-1770 Input wire (brush speed) 1
N/S 164-1658 Ground wire 2
N/S 164-1768 Flash tube 1
N/S 164-1321 Wire assembly 1
N/S 164-1756 Wiring assembly (controller to drive motor) 1
N/S 164-1769 Headlight bulb 1
N/S 164-1755 Wiring assembly (controller to LCD) 1
N/S 164-1754 Wiring assembly (emergency stop to key switch) 1
N/S 164-1758 Main wiring harness 1 (2 wires to seat switches, 2 to service light, 1 to headlight) (wires run under the seat and up through the battery tray)
N/S 164-1765 Wiring assembly (overhead light) 1
N/S 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 5 (NON-OEM)
N/S 164-1360 Wiring assembly (controller to brush) 1
N/S 998-0010 Battery jumper cable - ring type (red) 5
N/S 164-7416 Wiring assembly (charger plug to battery) 1
N/S 164-1762 Wiring assembly (high reference) 1
N/S 164-1328 Fuse holder with nut and washer 1
N/S 164-1753 Wiring assembly (control board to controller) 1