- Frequently Replaced Parts

#PartDescription ReqNotesAvailability
1 162-0007 12V 12Ah sealed battery
2a 201-0074 Key switch
2b 201-2114 Key (sold each)
3 201-1081 Hour meter
4a 991-0007 BX42 belt (21 inch)
4b 154-1070 BX49 belt (24 inch)
4c 991-0009 BX51 belt (27 inch)
5 201-0122 6 inch wheel
6 201-0088 Swivel castor
7 161-0003 Aluminum propane tank
8 201-1082 Handle grip
9 201-1060 Toggle & nut
10a 201-1084 21 inch pad driver
10b 201-1085 24 inch pad driver
10c 201-1086 27 inch pad driver
11 201-1083 Pad holder
12 201-0064 Throttle cable
13 991-6004 Female quick coupler
14 991-6001 Fuel regulator (T60)
15 201-1058 Lock out
16 201-0117 Dust control bag
17 201-1030 Vacuum hose (sold by the foot)

- Pad Holders

#PartDescription ReqNotesAvailability
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

- Pads

#PartDescription ReqNotesAvailability
01 255-2440 24 inch aqua plus burnishing pad (pkg of 5)
02 255-2435 24 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2464 24 inch Blue ace pad (pkg of 5)
04 255-2442 24 inch Blue Jay burnishing pad (pkg of 5)
05 255-2412 24 inch Cure white pad (pkg of 5)
06 255-2477 24 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2438 24 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2421 24 inch gorilla lite burnishing pad (pkg of 5)
09 255-2450 24 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2465 24 inch Heat concrete bonding pad (pkg of 5)
11 255-2430 24 inch jaguar burnishing pad (pkg of 5)
12 255-2469 24 inch Micropolish polishing and burnishing pad (pkg of 2)
13 255-2490 24 inch premium black stripping pad (pkg of 5)
14 255-2470 24 inch premium blue cleaning pad (pkg of 5)
15 255-2492 24 inch premium brown stripping pad (pkg of 5)
16 255-2480 24 inch premium green scrubbing pad (pkg of 5)
17 255-2460 24 inch premium red scrubbing pad (pkg of 5)
18 255-2452 24 inch premium tan polishing pad (pkg of 5)
19 255-2420 24 inch premium white polishing pad (pkg of 5)
20 255-2411 24 inch superspped rubberized pad (pkg of 5)
21 255-2495 24 inch razorback stripping pad (pkg of 5)
22 255-2447 24 inch Redwood maroon floor prep pad (pkg of 10)
23 255-0174 24 inch Professional sand screen 100 grit (pkg of 10)
24 255-0175 24 inch Professional sand screen 180 grit (pkg of 10)
25 255-0176 24 inch Professional sand screen 220 grit (pkg of 10)
26 255-0267 24 inch Superscreen sand screen 100 grit (pkg of 10)
27 255-0268 24 inch Superscreen sand screen 180 grit (pkg of 10)
28 255-0269 24 inch Superscreen sand screen 220 grit (pkg of 10)
29 255-9619 24 inch Diamond by Gorilla 11000 Grit (pkg of 2)
30 255-9616 24 inch Diamond by Gorilla 1500 Grit (pkg of 2)
31 255-9613 24 inch Diamond by Gorilla 200 Grit (pkg of 2)
32 255-9617 24 inch Diamond by Gorilla 3000 Grit (pkg of 2)
33 255-9614 24 inch Diamond by Gorilla 400 Grit (pkg of 2)
34 255-9615 24 inch Diamond by Gorilla 800 Grit (pkg of 2)
35 255-9618 24 inch Diamond by Gorilla 8000 Grit (pkg of 2)
36 255-9649 24 inch Diamond starter pack (1 of each grit)
37 255-2415 24 inch Duala clean and shine pad - low speed (pkg of 5)
38 255-2416 24 inch 2001 Duala clean and shine pad - high speed (pkg 5)

Body Assembly

#PartDescription ReqNotesAvailability
1 201-2004 Hose grommet 1
2 999-0107 Bolt 3/8-16 x 2 hex head grade 5 zinc plated 1
3 999-0115 Bolt 1/2-13 x 1 hex head grade 5 3
4a 201-2005 21 inch body assembly 1
4b 201-2006 24 inch body assembly 1
4c 201-2007 27 inch body assembly 1
5a 201-2008 21 inch belt 1
5b 201-2009 24 inch belt 1
5c 201-2010 27 inch belt 1
6 201-0081 Spindle assembly with bub and bearings 1
7a 201-2011 21 inch pulley 1
7b 201-0092 Spindle pulley 7 1/2 inch 1
7c 201-2012 27 inch pulley 1
8a 201-2013 21 inch dust control plate 1
8b 201-2014 24 inch dust control plate 1
8c 201-2015 27 inch dust control plate (OBSOLETE) 1
9a 201-2016 21 inch dust skirt 1
9b 201-2017 24 inch dust skirt 1
9c 201-2018 27 inch dust skirt 1
10 201-2019 Bolt 5/16-18 x 1 4
11 201-0089 Nut 1/2-13 x 1 1/2 1
12 201-0088 Swivel castor 1
13 201-0085 Hitch pin clip 2
14a 201-0087 Wheel bracket (OBSOLETE) 2 (since this part is no longer available you can upgrade the wheel and bracket by ordering 14b-14f)
14b 201-2111 Heavy duty wheel bracket 2
14c 201-2112 Heavy duty wheel 2
14d 999-0042 Bolt 3/8-16 x 3 hex head grade 5 zinc plated 2 (2 req per wheel)
14e 201-0072 Nut 3/8-16 stover lok 2 (2 req per wheel)
14f 999-0016 Washer 1/4 flat plain finish 2 (2 req per wheel)
15 201-0122 6 inch wheel 2
16 201-0086 Clevis pin 2
17 201-0084 Belt tensioner 1
18 201-0083 Tensioner pulley 1
19 201-2020 Elevator bolt 6
20 201-2021 Nut 5/16-18 6
21 201-2021 Nut 5/16-18 6
22 N/A Not available 1 (Hub)
23 201-2022 Flex plate 1
24 N/A Not available 6 (Riser)
25 201-2023 Bolt 6
26a 201-2024 21 inch flex lok with riser (OBSOLETE) 1
26b 201-1085 24 inch pad driver 1
26c 201-2026 27 inch flex lok with riser (OBSOLETE) 1
28a N/A Not available 1 (21 inch pad)
28b N/A Not available 1 (24 inch pad)
28c N/A Not available 1 (27 inch pad)
29 201-1083 Pad holder 1
30a 201-1084 21 inch pad driver 1 (includes 19-29)
30b 201-1085 24 inch pad driver 1 (includes 19-29)
30c 201-1086 27 inch pad driver 1 (includes 19-29)

Entire Engine Assembly - FS481V

#PartDescription ReqNotesAvailability
001 178-0329 Bolt 12 x 30 1
002 178-0135 Washer 1 (DS10 only)
003 178-0137 Woodruff key 1
004 178-7107 Flywheel assembly 1
005 189-5152 Propane emission decal 1
006 189-0392 Screw #10 x 5/8 pan head phillips 2
007a 189-8544 Emissions shutdown module with oxygen sensor 1 (Betco)
007b 154-1042 SafeSense emission monitoring module retro kit 1 (Pioneer)
008a 189-3090 Oil dipstick 1 (Plastic oil dipsticks are only good for a short time because the last couple inches of the dipstick are always in oil and will eventually stain, get brittle, and then break off inside the engine due to the high heat of the oil. The pieces of plastic can cause problems inside the engine and the only way to get them out is to remove the crankcase, which is very labor intensive.)
008b 154-0367 Kawasaki dipstick 1
009a 178-0306 Dipstick tube 1
009b 178-0016 O-ring 2
010 178-0265 Voltage regulator 1
011 178-0330 Wire lead 1
012 178-0331 Screw 2
013 178-0123 Flanged bolt 4
014 178-7106 Electric starter 1
015a 178-0264 Ignition coil assembly Kawasaki FS481V 2
015b 991-7143 Ignition coil assembly 2 (NON-OEM)
016a 166-0008 Spark plug (Kawasaki FS481V) 2
016b 178-7104 Spark plug wiring harness 1
017 178-0280 Intake manifold 1
018a 178-0255 Air pre-filter 1 (OEM)
018b 991-6028 Air pre-filter 1 (NON-OEM)
019a 178-0256 Air filter 1 (Betco) (OEM)
019b 991-6029 Air filter 1 (NON-OEM)
019c 178-0256 Air filter 1 (Kawasaki)
019d 178-7207 Air filter assembly with prefilter 1 (Kawasaki)
020 178-0281 Hose clamp 1
021 178-0282 Hose 1
022 178-0279 Air filter case 1
023 178-0278 O-ring 2
024 178-0277 Thumb nut 2
025 178-0283 Hose clamp 1
026a 178-0290 Carburetor assembly 1 (Pioneer, Nilfisk, Kawasaki)
026b 189-5148 Carburetor aluminum block (keep internal parts of old carb) 1 (Betco)
027 178-0284 Stud bolt 2
028 178-0332 Plug 1
029 178-0333 Clamp 1
030 178-0195 Flanged nut 2
031 178-0334 Intake pipe 1
032 178-0042 Carb intake gasket 2
033 178-0257 Gasket 2
034 178-0036 Exhaust stud bolt 4
035 178-0335 Bolt 6 x 12 7
036 178-7108 Breather cover 1
037 178-0263 Breather gasket 1
038 189-8452 J clip stamped hook 1
039 178-7109 Breather pipe 1
040 178-0151 Screw pan head 1
041 178-7110 Breather plate 1
042 178-7111 Breather valve 1
043 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
044a 178-0113 Plug 1
044b 178-0010 Oil drain adapter 1
044c 178-0016 O-ring 2
045a 178-0254 Oil filter 1 (OEM)
045b 991-6027 Oil filter 1 (NON-OEM)
046 154-0143 Oil pressure switch with 2 prongs 1
047 178-0206 Clamp 1
048 178-7012 Plug 1
049 178-0336 Crankcase complete 1 (includes 50)
050 178-0337 Joint 1
051 178-0302 O-ring 1
052 178-0338 Pipe 3
053 178-0273 Dowell pin 6
054 178-0261 Cylinder head gasket (FS481V engine only) 2
055a 178-0304 #1 right cylinder head assembly (FS481V) 1 (Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs)
055b 178-0258 Right (while operating) bare cylinder head #1 1
055c 178-0305 #2 left cylinder head assembly (FS481V) 1 (Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs)
055d 178-0259 Left (while operating) bare cylinder head #2 1
056 178-0272 Head bolt 14
058 178-0339 Lift hook 1
059 178-0032 Valve stem seal 4
060 178-0124 Bolt 6 x 25 flange 10
061a 178-7112 Rocker case (cylinder #2) 1
061b 178-7113 Rocker case (cylinder #1) 1
062 178-0262 Rocker case gasket 2
064 178-0272 Head bolt 14
065 178-0036 Exhaust stud bolt 4
066 178-0271 Head bolt 6
067 999-1489 Screw 3/8-16 x 1 1/2 hex head stainless steel 4
068 999-0034 Washer 3/8 split lock plain finish 4
069 178-0260 Bottom oil seal 1
071 178-0236 Plug 2
073 178-0340 Plug 1
074 178-0084 Oil seal 1
075 178-0322 Crankcase cover 1
076 178-0338 Pipe 3
077 178-0273 Dowell pin 6
078 204-0071 Bolt 1
079 999-0120 Washer 3/8 SAE flat 1
080 189-8544 Emissions shutdown module with oxygen sensor 1 (Betco)
081 189-5147 Nut 1
082a 169-0142 Muffler plug 1 (Pioneer)
082b 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
083a 189-3087 Catalytic muffler and manifold assembly 1 (Betco)
083b 154-1044 Catalytic muffler and manifold assembly (Kawasaki FS481V) 1 (Pioneer)
084 178-0286 Fan housing kit 1
090 178-7133 Bolt 4
091 178-0386 Washer 4
092 178-0098 Collet (valve keeper) (sold individually - need 2 per valve) 8
093 178-0048 Valve retainer ring 4
094 178-0276 Valve spring 4
095 178-0270 Intake valve 2
096 178-0045 Lifter 4
097 178-0268 Push rod 4
098 178-0269 Exhaust valve 2
099 178-7134 Nut 4
100 178-0353 Bracket 4
101 178-0384 Bolt 8 x 14 flange 4
102 178-7132 Collar 4
103 178-0383 Rocker arm 4
KIT 050-0007 Kawasaki FS481V 100 hour kit 1 (includes oil filter, pre-air filter, air filter and spark plug)
N/S 189-8544 Emissions shutdown module with oxygen sensor 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 178-0402 Throttle control plate 1
N/S 178-0313 Charging coil (stator) 1
N/S 178-0275 Spring 1
N/S 178-0316 Fan 1
N/S 991-4039 Spark plug tester 1

Fuel Assembly

#PartDescription ReqNotesAvailability
1 201-1059 Quick coupler 1
2 201-1052 18 1/4 inch hose 1
3 201-2031 Fuel hose fitting 1
4 201-1058 Lock out 1
5 991-6001 Fuel regulator (T60) 1

Handle Assembly

#PartDescription ReqNotesAvailability
1 201-1033 Hose cuff 2
2 201-2033 Dust bag box assembly (OBSOLETE) 1
3 162-0007 12V 12Ah sealed battery 1
4 201-0059 Battery cable 16 1/2 inch 2
5 201-2035 Solenoid cover 1
6 201-0061 Starter solenoid 1
7 201-0025 Bottom battery cover 1
8 201-0024 Battery top cover 1
9 201-0073 Battery cable 26 inch 1
10 201-0075 Wire harness 1
11a 201-0074 Key switch 1
11b 201-2114 Key (sold each) 1
12 201-0072 Nut 3/8-16 stover lok 1
13 999-0595 Nut 1/4-20 flange lock serrated zinc plated 1
14 201-2036 T handle 1
15 201-2037 Release pin 1
16 201-2038 Bolt 1
17 201-1060 Toggle & nut 1
18 201-0065 Cylinder 20 lb 1
19 201-0064 Throttle cable 1
20 201-1082 Handle grip 2
21 201-2039 Bolt 1
22 201-1030 Vacuum hose (sold by the foot) 3
23 201-0117 Dust control bag 1
24 201-2040 Handle assembly 1

Kawasaki 603cc Enging Assembly

#PartDescription ReqNotesAvailability
1 201-0098 Dust bonnet 1
2 201-0099 Filter cage 1
3 201-2042 Foam hat seal 1
4 201-0105 Oil pressure switch 1
5 201-1044 Oil filter 1
6 154-0042 Oil drain valve kit 1
7 201-0017 Square keyway 1
8 201-2043 Crank pulley 1
9 201-1045 Exhaust manifold gasket 2
10 201-1046 Exhaust manifold 1
11 201-1047 Catalytic muffler 1
12 201-1049 Air filter element 1
13 201-1050 Pre-filter 1

NON-OEM Dust Bonnet and Cage Option

#PartDescription ReqNotesAvailability
1 991-9014 Kawasaki dust bonnet 1
2a 160-0198 3 tab filter cage with support ring for 17HP (metal) 1 (includes 2b)
2b 160-0297 Filter cage support ring for 17HP (converts 3 tab/4 tab) 1
3 999-0250 Bolt M5-.8 x 10mm hex head full thread 3 (to secure cage to ring)
4 999-0740 Nut M5-.8 hex stainless steel 3 (to secure cage to ring)
5 999-0673 Nut M6-1 acorn zinc plated 4 (to secure ring to engine)
6 999-0123 Washer 1/4 SAE flat zinc plated 7 (to secure cage and ring to engine)
7 160-0123 3 tab filter cage for 18HP (metal) 1