USAfixTM - Repair Guide (RG) - Master Email RG
- Replace Ignition Module
 Level of Difficulty - HIGH  Estimated Completion Time - 45 minutes
CLARKE-ALT - 27PROPANE BURN

Tools Required
Tool 
Feeler gauge-standard .010 in
Ratchet-Socket metric 10mm

Parts Required
PartDescriptionPriceAvailablePurchase
178-0024 Ignition coil assembly Kawasaki FH500V/FH541V $96.67 Back Order Qty:


Step Procedure & Parts & Tools
1 TURN OFF TANK

2 DISCONNECT FUEL LINE

3 OPEN TANK STRAP

4 REMOVE TANK

5 PULL THE CHARGER PLUG APART

6 PULL THE BONNET OFF THE CAGE

7 REMOVE THE 4 ACORN NUTS
Ratchet-Socket metric 10mm

8 LIFT THE CAGE OFF THE ENGINE

9 REMOVE THE 4 BOLTS FROM THE SHROUD
Ratchet-Socket metric 10mm

10 PULL THE SHROUD FROM THE ENGINE

11 PULL THE WIRE CONNECTOR TO DISCONNECT THE HARNESS

12 REMOVE THE 2 BOLTS HOLDING IGNITION MODULE (BOTH SIDES)
Ratchet-Socket metric 10mm

13 PULL THE BOLTS FROM THE ENGINE

14 PULL THE IGNITION MODULE FROM THE ENGINE

15 TO INSTALL NEW IGNITION MODULES, SPIN THE FLYWHEEL UNTIL THE MAGNETS LINE UP WITH IGNITION MODULE

PartDescriptionPriceQty
178-0024 Ignition coil assembly Kawasaki FH500V/FH541V $96.67 Qty:  
16 USE FEELER GAUGE TO GAP IGNITION MODULE (.010) AND TIGHTEN THE BOLTS

17 REPEAT STEPS 12 THRU 16 FOR BOTH IGNITION MODULES. REPEAT STEPS 1 THRU 11 TO REASSEMBLE MACHINE
Ratchet-Socket metric 10mm
Feeler gauge-standard .010 in