| Step | | Procedure & Parts & Tools |
| 1 |
|
TURN OFF TANK
|
| 2 |
|
DISCONNECT FUEL LINE
|
| 3 |
|
OPEN TANK STRAP
|
| 4 |
|
REMOVE TANK
|
| 5 |
|
PULL THE BONNET OFF THE CAGE
|
| 6 |
|
REMOVE THE 4 ACORN NUTS
| Ratchet-Socket metric 10mm |
|
|
| 7 |
|
LIFT THE CAGE OFF THE ENGINE
|
| 8 |
|
REMOVE THE 4 BOLTS FROM THE SHROUD
| Ratchet-Socket metric 10mm |
|
|
| 9 |
|
PULL TO DISCONNECT THE ANDERSON PLUG TO DISCONNECT BATTERY
|
| 10 |
|
LOCATE THE VOLTAGE REGULATOR
|
| 11 |
|
PULL THE WIRE CONNECTOR TO DISCONNECT THE BLACK WIRE AND PULL THE BLACK PLUG TO DISCONNECT THE 2 WHITE WIRES
|
| 12 |
|
REMOVE THE SCREW HOLDING THE VOLTAGE REGULATOR TO THE ENGINE
| Screwdriver-phillips |
|
|
| 13 |
|
PULL TO REMOVE THE VOLTAGE REGULATOR FROM THE ENGINE
|
| 14 |
|
LIFT UP ON THE SHROUD TO REMOVE IT
|
| 15 |
|
PULL THE WIRE CONNECTOR TO DISCONNECT THE HARNESS
|
| 16 |
|
REMOVE THE 2 BOLTS HOLDING IGNITION MODULE
| Ratchet-Socket metric 10mm |
|
|
| 17 |
|
PULL THE BOLTS FROM THE ENGINE
|
| 18 |
|
PULL THE IGNITION MODULE FROM THE ENGINE
|
| 19 |
|
LOOSEN THE BOLT AND WASHER FROM THE FLYWHEEL
| Ratchet-Socket metric 17mm |
|
|
| 20 |
|
REMOVE THE BOLT AND WASHER
|
| 21 |
|
SET THE SHAFT PROTECTOR ON TOP OF THE SHAFT
| Shaft protector |
|
|
| 22 |
|
SET THE GEAR PULLER CENTER ON TOP OF THE SHAFT PROTECTOR. ATTACH THE 2 ARMS OF THE GEAR PULLER TO THE GEAR.
| Gear puller |
|
|
| 23 |
|
ATTACH THE RATCHET TO THE TOP CENTER OF THE GEAR PULLER
| Ratchet |
|
|
| 24 |
|
HOLD THE 2 ARMS OF GEAR PULLER AND TURN GEAR AND PULL
| Gear puller |
|
|
| 25 |
|
PULL UP ON THE GEAR TO REMOVE IT
| Gear puller |
|
|
| 26 |
|
LOCATE THE STATOR WIRE
|
| 27 |
|
REMOVE THE 4 SCREWS HOLDING THE STATOR WIRE TO THE ENGINE
| Screwdriver-phillips |
|
|
| 28 |
|
PULL STATOR WIRE THRU ENGINE
|
| 29 |
|
REMOVE THE STATOR FROM THE ENGINE
|
| 30 |
|
REVERSE STEPS 1 THRU 28 TO INSTALL A NEW STATOR 178-0064
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