USAfixTM - Repair Guide (RG) - Master Email RG
- Replace Starter
 Level of Difficulty - MEDIUM  Estimated Completion Time - 45 minutes
NILFISK - WHIRLAMATIC PRO 27K

Tools Required
Tool 
Ratchet-Socket metric 13mm
Ratchet-Socket standard 1/2 in
Wrench-7/16 in

Parts Required
PartDescriptionPriceAvailablePurchase
178-0025 12V starter assembly kit (Kawasaki FH500V & FH541V engines) $307.59 Back Order Qty:


Step Procedure & Parts & Tools
1 DISCONNECT THE ANDERSON PLUG

2 LOCATE SOLENOID

3 DISCONNECT WHITE WIRE BY PULLING WIRE CONNECTOR

4 REMOVE NUT ON LEFT POST TO DISCONNECT RED AND WHITE WIRES
Wrench-7/16 in

5 PULL RED AND WHITE WIRES FROM POST

6 REMOVE NUT ON RIGHT POST TO DISCONNECT RED WIRE
Wrench-7/16 in

7 PULL RED WIRE FROM POST

8 REMOVE BOLT HOLDING STARTER SOLENOID AND REMOVE STARTER SOLENOID FROM THE ENGINE
Ratchet-Socket standard 1/2 in

9 LOCATE THE STARTER

10 REMOVE NUT ATTACHING RED STARTER SOLENOID WIRE TO THE STARTER
Wrench-7/16 in

11 REMOVE RED WIRE TERMINAL FROM THE NUT

12 REMOVE THE 2 BOLTS HOLDING THE STARTER TO THE ENGINE
Ratchet-Socket metric 13mm

13 PULL TO REMOVE THE STARTER

14 REVERSE STEPS 1 THRU 12 TO INSTALL A NEW STARTER AND REASSEMBLE THE MACHINE
Ratchet-Socket metric 13mm
Wrench-7/16 in
Ratchet-Socket standard 1/2 in

PartDescriptionPriceQty
178-0025 12V starter assembly kit (Kawasaki FH500V & FH541V engines) $307.59 Qty: