USAfixTM - Repair Guide (RG) - Master Email RG
- Replace the motor
 Level of Difficulty - Medium  Estimated Completion Time - 60 minutes
TASKI - ERGODISC 200

Tools Required
Tool 
Screwdriver-phillips
Snap ring pliers
Torx T30
Wrench-Allen metric 6.0mm

Parts Required
PartDescriptionPriceAvailablePurchase
192-5045 120V motor $607.52 Back Order Qty:
192-7058 Tension lever $62.91 Back Order Qty:


Step Procedure & Parts & Tools
1 REMOVE THE 6 SCREWS HOLDING THE BRUSH MOTOR COVER TO MACHINE.
Screwdriver-phillips

2 PULL BRUSH MOTOR COVER FROM MACHINE.

3 FOLD THE HANDLE DOWN OVER MOTOR AND FLIP MACHINE SO BRUSH SHROUD IS FACING UP.

4 REMOVE THE 9 BOLTS HOLDING THE WEIGHT.
Screwdriver-phillips

5 REMOVE THE 3 SCREWS HOLDING THE BRUSH SHROUD.
Screwdriver-phillips

6 REMOVE THE 3 SCREWS HOLDING THE FLANGE COUPLING.
Screwdriver-phillips

7 PULL THE FLANGE COUPLING FROM THE MACHINE.

8 USE RECOMMENDED TOOL (LISTED) TO REMOVE THE SPRING. INSERT TOOL AS SHOWN, MOVE HANDLE DOWN UNTIL THE SPRING BRACKET RELEASES.

PartDescriptionPriceQty
192-7058 Tension lever $62.91 Qty:  
9 REMOVE THE SPRING BRACKET.

10 PULL THE BELT FROM THE MACHINE.

11 LOCATE THE BELT TENSIONER ROLLER AND BEARING.

12 LOOSEN THE BOLT HOLDING THE BELT TENSIONER ROLLER AND BEARING.
Wrench-Allen metric 6.0mm

13 PULL TO REMOVE THE BOLT AND ROLLER/BEARING FROM THE MACHINE.

14 SLIDE THE PULLEY COVER FROM THE MACHINE.

15 PULL THE SPINDLE OUT FROM MACHINE. NOTE: WHEN REPLACING SPINDLE, GREASE THE SPINDLE SEAL LIP (SHOWN BY ARROW)

16 REMOVE THE SNAP RING
Snap ring pliers

17 PULL THE PULLEY AND BEARING FROM MACHINE.

18 LOOSEN THE PIVOT BRACKET BOLT.
Wrench-Allen metric 6.0mm

19 PULL TO REMOVE THE PIVOT BRACKET AND BOLT.

20 REMOVE 2 SCREWS FROM BRUSH MOTOR BRACKET.
Torx T30

21 REMOVE 3 SCREWS FROM SPINDLE BASE.
Wrench-Allen metric 6.0mm

22 PULL SPINDLE AND BASE FROM THE MACHINE.

23 FLIP THE MACHINE UPRIGHT AND REMOVE THE 3 SCREWS FROM THE BRUSH MOTOR BASE.
Screwdriver-phillips

24 LIFT THE MACHINE FROM THE BRUSH MOTOR.

25 REVERSE STEPS 1 THRU 24 TO INSTALL A NEW BRUSH MOTOR.

PartDescriptionPriceQty
192-5045 120V motor $607.52 Qty: