Parts List Complete for WINDSOR LIGHTNING L20
 

Chassis and Drive Assembly - 173-1003
RefNbr Part Number Description Req Notes
001 173-0417 Battery tray 1
002 999-0998 Washer #10 flat stainless steel 2
003 189-2105 Clamp style jumper cable (black) 2
004 999-0488 Nut 3/8-16 flange lock serrated zinc plated 1
005 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 2
006 173-1705 Wire 4 x 27 inch clamp style (black) 1
007 173-1130 Cotter ring 1
008 173-0418 Handle locking lever 1
009 173-0419 Clevis pin 1
010 173-0420 Handle adjustment rod 1
011 999-0326 Screw 1/4-20 x 3/4 flat head phillips zinc plated 4
012 173-0421 Main cover spacer 4
013 999-1466 Nut 1/4-20 lock with external toothed lockwasher SS 16
014 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 8
015 173-0422 4 inch swivel caster wheel 1
016 999-0617 Washer 3/8 x 1 flat stainless steel 4
017 173-3869 Nut 3/8-16 hex nylock (OBSOLETE) 8
018 999-0016 Washer 1/4 flat plain finish 2
020 999-1049 Washer 1/4 split lock zinc plated 2
022 173-0423 10 inch wheel 2
023 173-0424 Battery retainer bracket 2
024 999-0200 Bolt 1/2-13 x 1 1/4 hex head 12
025 173-2569 Washer .77 x 1.31 flat stainless steel 2
026 173-0425 Battery burnisher axle 1
027 173-0426 Grommet 3/4 x 1.38 1
028 173-0427 Bracket axle support weldment 2
029 173-0428 Transaxle mounting plate 2
030 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
031 999-0016 Washer 1/4 flat plain finish 2
032 173-0429 Wheel 10 inch x 2.5 inch x .75 inch 2
033 173-0430 Transaxle 36vdc (OBSOLETE) 1
034 173-0431 Key 3/16 x 1.75 (OBSOLETE) 2
035 173-1704 Wire 4 x 27 inch clamp style (red) 1
036 991-2112 175amp charger plug with pins (gray) SB175 1
037 173-2593 Screw 1/4-20 x 1 plated set 2
N/S 173-1809 charger adapter wire assembly
N/S 993-0438 36V 25 AMPS SMART CHARGER,50A GRAY PLUG
038 162-0002 12V 185Ah wet battery (SNSR) 3
038 162-0047 12V 215Ah AGM battery (Group J185) 3

Deck Lift Mechanism - 173-1004
RefNbr Part Number Description Req Notes
001 999-0386 Screw 3/8-16 x 2 1/4 carriage head grade 5 zinc
002 173-0433 Burnisher bushing from s/n 1000062516
003 999-0247 Nut 3/8-16 hex jam plain finish
004 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated
005 999-0617 Washer 3/8 x 1 flat stainless steel
006 173-0434 Burnisher mounting bracket from s/n 1000062516
007 173-0435 Deck mounting bracket from s/n 1000062516
008 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc
010 173-0436 Shroud
011 173-0437 Shroud skirt
012 173-1568 Worm clamp
013 173-0438 Pad drive assembly
014 999-0024 Washer 5/16 flat stainless steel
015 173-0439 Screw 5/16-24 x 1/2 machine stainless steel
016 999-1466 Nut 1/4-20 lock with external toothed lockwasher SS
017 999-0096 Screw 1/4-20 x 1/4 cup point socket set plain finish
018 999-0123 Washer 1/4 SAE flat zinc plated
019 173-2549 Bolt 10-32 x 3/8 hex head thread rolling with star washer
020 173-0440 Motor cover
021 173-0213 Gasket
022 173-0441 Motor 36vdc 2.5hp 2500rpm
023 996-0372 Big mouth pad holder (left hand thread)
024 173-2499 Washer 1/2 External Star

Electrical Controls - 173-1005
RefNbr Part Number Description Req Notes
001 999-0697 Screw 8-32 x 3/4 pan head phillips stainless steel 2
002 173-0443 60 amp circuit breaker (OBSOLETE) 1
003 999-0151 Nut 8-32 nylon insert lock zinc plated 2
004 173-2566 Screw #10 x 1/2 pan head 8
005 173-1900 DC hour meter 1
006 173-5025 Screw 6-32 x 1/2 zinc truss head 4
007 173-1159 36V battery charge meter 1
008 173-0445 0-70 amp meter 1
009a 173-1906 Main rotary key switch 1
009b 173-1906 Main rotary key switch 1
010 173-2277 2 position rocker switch 1
011 173-3500 contract block clip switch (OBSOLETE) 1
012 173-3501 contact module N.O switch 1
013 173-1164 Meter retaining plate 1
014 999-1466 Nut 1/4-20 lock with external toothed lockwasher SS 12
015 999-0096 Screw 1/4-20 x 1/4 cup point socket set plain finish 1
016 173-1145 Insulated stand-off 1
017 173-4052 Connector Molex 6 Pin receptacle 1
018 991-1624 3amp circuit breaker 1
019 173-2472 Nut 10-32 with star washer 4
021 991-1227 36V solenoid 4 post (2 large 2 small) 1
022 999-0384 Screw 1/4-20 x 1 1/2 button head socket cap plain finish 2
023 173-0447 Wire 2
024 999-1060 Screw 10-32 x 1/4 pan head phillips stainless steel 4
025 999-0998 Washer #10 flat stainless steel 4
026 173-5097 Handle adjustment lock 2
027 991-2112 175amp charger plug with pins (gray) SB175 1
028 173-1891 Grommet 1
029 173-0448 Electric panel 1
030 999-0148 Washer #6 external star lock zinc plated 2
031 999-0147 Screw 6-32 x 3/8 round head slotted zinc plated 2
032 173-0449 70amp 50MV shunt 1
033 173-3909 Nut 6-32 hex brass 2
034 999-0377 Washer 6 SAE flat plain finish 2
035 173-0451 Shunt mounting bracket 2
036 999-0326 Screw 1/4-20 x 3/4 flat head phillips zinc plated 2
037 173-0453 Burnisher panel label 1
038 173-3896 Nut 3/8-27 Panel 2
039 189-4092 15amp circuit breaker 1
040 173-1521 Spacer 2
041 173-0444 36v controller 1
042 173-2522 Nut 6-32 with star washer 6
043 N/A Not available 1 Tape
044 173-0450 24V relay 1
045 173-0452 Handle stop bracket 1
046 173-3497 Ignition switch key 1

Electrical Diagram - Non-Traction-1 - 173-1006
RefNbr Part Number Description Req Notes
001 173-0454 Burnisher push harness 1
002 173-0447 Wire 2
003 173-0455 4 x 50 wire 2
004 173-0456 10 inch Wire 1
005 173-0457 9 inch Wire 1

Electrical Diagram - Non-Traction-2 -

RefNbr Part Number Description Req Notes

Handle Assembly - 173-1008
RefNbr Part Number Description Req Notes
001 173-3902 Switch mounting nut plate
002 173-0458 Switch cover (OBSOLETE)
003 189-0305 Microswitch
004 999-1330 Screw 4-40 x 1/2 pan head stainless steel
005 173-0460 Screw 6-32 x 1/4 hex head flat
006 173-0461 Foam grip
007 173-0462 Switch actuator bar
008 173-0463 Push handle (OBSOLETE)
009 173-0464 Handle adjustment tube
010 173-0465 Safety switch spring
011 173-0466 Screw 10-32 x 3/4 phillips truss head
012 173-2472 Nut 10-32 with star washer
013 173-4052 Connector Molex 6 Pin receptacle
014 173-5097 Handle adjustment lock
015 173-1041 Speed control knob
016 173-0467 Speed control label
017 173-0468 Switch cover
018 999-1518 Screw M4-.7 x 30mm pan head phillips zinc plated
019 173-0469 Traction handle
020 999-0072 Screw 4 x 1 pan head slotted zinc T-A sheet metal
021 173-0470 Tandem switch actuator
022 173-0471 Switch
023 173-0472 Switch guard plate
024 173-2549 Bolt 10-32 x 3/8 hex head thread rolling with star washer
025 173-0473 Mini plunger switch

Hood Group - 173-1009
RefNbr Part Number Description Req Notes
001 173-0474 Battery burnisher dark blue cover 1
002 993-0014 CUFF, HOSE 1.5 inch BLK A 2161 1
003 173-0475 Windsor label 1
004 173-2472 Nut 10-32 with star washer 4
005 173-0476 Hinge bracket 1
006 999-0998 Washer #10 flat stainless steel 4
007 999-0713 Screw 10-32 x 5/8 pan head slotted stainless steel 4
008 173-0478 Lightning 20 label 1
009a 173-0001 Versamatic paper bag (pkg of 10) 1
009b 991-9004 Versamatic paper bag (pkg of 10) 1 (NON-OEM)
010 173-0480 Filter cover 1
011 173-0481 Vacuum hose assembly 1
012 173-0482 Latch bracket 1
013 997-2007 Hose clamp 1
014 173-0483 Lightning main label 1

Lift Linkage Group - 173-1010
RefNbr Part Number Description Req Notes
001 173-0484 Deck lifting linkage 1
003 173-1987 Deck bushing 2
004 173-0486 Scrub deck link bracket 1
006 999-0017 Washer 1/4 external star lock 6
007 173-0487 Tube 1
008 173-0488 Right cover pivot assembly 1
009 173-0489 Cotter pin 2
010 173-0490 Cover pin cord 2
011 173-5058 Nut 1/2-13 elastic stop 2
012 999-1466 Nut 1/4-20 lock with external toothed lockwasher SS 16
013 173-0491 Micro switch mounting bracket 1
014 173-2579 Nut 4-40 hex star lock 14
015 173-0492 Spacer 2
016 173-1902 SPST switch 1
017 999-0072 Screw 4 x 1 pan head slotted zinc T-A sheet metal 2
018 173-0493 Microswitch plunger 1
019 173-0494 Retaining clip 2
020 189-0353 Compression spring 1
021 173-0495 Battery burnisher frame 1
022 173-1661 Knob 1
023 173-1591 Spacer 2
024 999-0247 Nut 3/8-16 hex jam plain finish 3
025 999-0617 Washer 3/8 x 1 flat stainless steel 6
026 173-3964 Thrust washer 1
027 173-0496 Pad adjustment shaft 1
028 999-0169 Nut 3/8-24 hex jam plain finish 2
029 999-1391 Nut 3/8-24 nylon insert lock stainless steel 1
030 173-0497 Actuator bracket 1
031 173-0498 Pad adjusting bellcrank 2
032 173-0499 Pad adjustment pivot 1
033 999-0550 Bolt 3/8-16 x 2 hex head stainless steel 2
034 173-1595 Clevis pin (OBSOLETE) 1
035 173-3869 Nut 3/8-16 hex nylock (OBSOLETE) 3
036 173-1593 Cotter ring (OBSOLETE) 1
037 173-0500 Pad adjustment link 2
038 173-0501 Actuator pivot link 2
039 173-0502 36v DC double speed actuator 1
040 173-0503 Screw 3/8-16 x 1-3/4 hex head cap screw 1
041 999-0503 Nut M12-1.75 hex stainless steel 2
042 173-0504 Actuator linkage 1
043 173-0505 Bushing 1
044 999-0038 Bolt 3/8-16 x 1 hex head grade 5 zinc plated 1
045 173-0506 Cover pivot assembly 1
046 173-0507 Cover pivot bushing 1
047 173-0508 Scrub deck link bracket 1
048 173-0349 Label (OBSOLETE) 1
049 999-0123 Washer 1/4 SAE flat zinc plated 2
050 173-0509 Scrub deck link bracket 1
051 173-0510 Deck guide adjustment linkage assembly 1
052 173-0511 Screw 1/2-13 x 1 1/2 hex head cap grade 5 2
053 999-0187 Washer 1/2 flat plain finish 2
054 999-0386 Screw 3/8-16 x 2 1/4 carriage head grade 5 zinc 1
055 999-9154 Washer 3/4 flat nylon 4
056 999-0200 Bolt 1/2-13 x 1 1/4 hex head 6
057 999-0235 Screw 1/4-20 x 3/4 button head socket plain finish 4

115 Volt Wiring Diagram -

RefNbr Part Number Description Req Notes

Motor, Frame, Driver Assembly -

RefNbr Part Number Description Req Notes

Handle and Cover Assembly - 173-3032
RefNbr Part Number Description Req Notes
25 173-0345 Handle pivot housing 1

- Pads - 255-2000
RefNbr Part Number Description Req Notes
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch Cure white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (pkg of 4)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

- Frequently Replaced Parts - 999-9841
RefNbr Part Number Description Req Notes
02a 162-5063 36V 20amp battery charger with SB175 large gray plug
02b 162-5063 36V 20amp battery charger with SB175 large gray plug
03 991-2112 175amp charger plug with pins (gray) SB175
04 998-0010 Battery jumper cable - ring type (red)
05 173-0423 10 inch wheel
06 173-0422 4 inch swivel caster wheel
07 173-0442 Pad holder
08 173-0001 Versamatic paper bag (pkg of 10)
01 162-0002 12V 185Ah wet battery (SNSR) (3)
01 162-0047 12V 215Ah AGM battery (Group J185) (3)
Webpage Problem Reporting