Parts List Complete for VIPER AS5160
 

Chassis Assembly For Orbital Machine - 240-2472
RefNbr Part Number Description Req Notes
1 240-2479 Connecting rod with screw 2
2 240-6322 SCREW KIT-3 4
3 240-6321 SCREW KIT-2 9
4 240-2480 Actuator holder 1
5 240-2481 Actuator kit 1
6 240-2482 Spring holder kit 1
7 240-2483 Wire clasps kit 1
8 240-6328 3 INCH CASTER KIT 2
9 240-2484 Chassis 1
10 240-2485 Screw kit for chassis 2
11 240-6364 BRUSH LIFTING SUPPORT 1

Wheel Assembly For Orbital Machine - 240-2473
RefNbr Part Number Description Req Notes
1 240-6361 WHEEL-COVER 2
2 240-1263 8 inch wheel traction kit 2
3 240-6332 TRACTION MOUNT KIT 2
4 240-1264 250W traction motor 1
5 240-6378 CARBON BRUSH KIT 2

Orbital Head Assembly - 240-2474
RefNbr Part Number Description Req Notes
1 240-5984 CARBON BRUSH KIT 4
2 240-1267 750W orbital motor 1
3 240-1268 Lower isolator support screw kit 1
5 240-1269 Weight block kit 1
6 240-1270 Inlet pipe kit 1
7 240-1271 Outlet pipe kit 1
8 272-6641 Isolator 8
9 240-1273 20 inch flex plate assembly 2
10 370-6963 PAD-RED-14X20-5/CS 1
11 240-1275 Horizontal adjustment kit 1
12 240-6319 BUMPER ROLLER KIT 4
13 240-1276 20 inch orbital main plate 1
14 270-5126 20 inch rubber bumper kit 1
15 240-1278 Driver plate kit 1 (includes 8 and 16)
16 270-0065 Bearing 1
17 240-1280 Deck head plate 1
18 272-5572 Isolator 4
19 240-1282 Level kit 4

Wiring Diagram For Disc Machine Without Traction - 240-2475
RefNbr Part Number Description Req Notes
CH 240-1283 Battery charger
EB1 240-1284 Control panel board
ES1 272-7142 Electromagnetic switch (brush motor)
ES2 240-6336 RELAY 24V (vacuum motor)
F1 240-6379 LOW POWER CIRCUIT FUSE
F2 240-0882 30amp circuit breaker (brush motor)
F3 240-6380 BRUSH RELEASE FUSE
F5 240-0882 30amp circuit breaker (vacuum motor)
K1 572-3666 SWITCH KEY WITH CAP PKD
M1 240-6370 BRUSH MOTOR KIT
M2 240-6199 VACUUM MOTOR
EV 240-6132 Solution solenoid valve kit
SW1 240-6337 SWITCH (brush)
SW2 240-6337 SWITCH (brush)

Wiring Diagram For Disc Machine With Traction - 240-2476
RefNbr Part Number Description Req Notes
CH 240-1283 Battery charger
EB1 240-1284 Control panel board
EB2 240-6341 ELECTRONIC BOARD W TRACT SYS (traction system)
ES1 272-7142 Electromagnetic switch (brush motor)
ES2 240-6336 RELAY 24V (vacuum motor)
ES3 240-6336 RELAY 24V (traction system)
F1 240-6379 LOW POWER CIRCUIT FUSE
F2 240-0882 30amp circuit breaker (brush motor)
F3 240-6380 BRUSH RELEASE FUSE (vacuum motor)
F4 240-0114 Circuit breaker (traction system)
F5 240-0882 30amp circuit breaker
K1 572-3666 SWITCH KEY WITH CAP PKD
M1 240-6370 BRUSH MOTOR KIT
M2 240-6199 VACUUM MOTOR
M3 240-6377 MOTOR TRACTION
EV 240-6132 Solution solenoid valve kit

Wiring Diagram For Orbital Machine - 240-2477
RefNbr Part Number Description Req Notes
CH 240-1283 Battery charger
EB1 240-1284 Control panel board
EB2 240-6341 ELECTRONIC BOARD W TRACT SYS (traction system)
ES1 272-7142 Electromagnetic switch (brush motor)
ES2 240-6336 RELAY 24V (vacuum motor)
ES3 240-6336 RELAY 24V (traction system)
F1 240-6379 LOW POWER CIRCUIT FUSE
F2 240-0882 30amp circuit breaker (brush motor)
F3 240-6379 LOW POWER CIRCUIT FUSE
F4 240-0114 Circuit breaker (traction system)
F5 240-0882 30amp circuit breaker (vacuum motor)
K1 572-3666 SWITCH KEY WITH CAP PKD
M1 240-1267 750W orbital motor
M2 240-6199 VACUUM MOTOR
M3 240-1264 250W traction motor
EV 240-6132 Solution solenoid valve kit
M5 240-1287 Actuator
SW1 240-6337 SWITCH (brush/traction)
SW3 240-6337 SWITCH
VR1 240-6343 SPEED POTENTIOMETER

Solution Tank Assembly - 240-5904
RefNbr Part Number Description Req Notes
1 240-6369 DRAIN HOSE GASKET 1
2 240-6290 SUCTION CONNECTOR FRAME KIT 1
3 240-6367 Suction hose 1
4 162-0011 12V 105Ah wet battery (SNSR) 2
5 240-6207 BATTERY SPACER PANEL 2
6 240-6360 TRAY BATTERY 1
7 240-6291 FILTER COVER KIT 1 (includes 24-25)
8 240-6127 SEAL PLATE KIT 2
9 240-6292 HINGE KIT 1
10 240-6293 CHARGE PULG BRACKET KIT 1
12a 240-6344 HARNESS CONNECTOR WO TRACTION 1
12b 240-6339 HARNESS CONNECTOR W TRACTION 1
13 240-6294 FIXED BLOCK KIT 1
14 240-6295 SAFETY SWITCH RIGHT KIT 1
15 240-6372 FRONT BACK SWITCH KIT 1
16 240-6296 SAFETY SWITCH LEFT KIT 1
17 240-6337 SWITCH 3
18 240-6359 MIDDLE HANDLE COVER 1
19a 240-6355 SOLUTION TANK 1
19b 240-2473 Orbital solution tank 1
20 N/A Not available 1 (decal)
21 240-6297 WATER LEVEL PIPE KIT 1
22 240-5796 UNION ELBOW 1
23 240-6209 OUTLET COVER KIT 1
24 240-6357 FILTER COVER 1
25 240-6358 FILTER SUPPORT 1

Recovery Tank Assembly - 240-5905
RefNbr Part Number Description Req Notes
1 240-6298 ELBOW ADAPTOR KIT 1
2 240-6208 Float kit 1
3 240-6044 LOGO LABEL 1
4a 240-6354 RECOVERY TANK 1
4b 240-2472 Orbital recovery tank 1
5 240-6299 RUBBER GASKET KIT 1
6 240-6199 VACUUM MOTOR 1
7 270-5024 Vacuum motor gasket kit 1 (includes 17-18)
8 270-5025 Vacuum motor cover kit 1
9 240-6353 RECOVERY TANK LID 1
10 240-6188 Gasket 1
11 240-6302 CONNECTION FRAME KIT 1
12 240-6356 DECORATIVE PANEL 1
13 240-6303 DECORATIVE PANEL BRACKET KIT 1
14 240-6304 RECOVERY TANK CABLE KIT 1
15 270-5017 Clamp 1
16 240-6368 Drain hose 1
17 240-5340 GASKET 1
18 240-6201 TOP GASKET SUCTION MOTOR 1
19 240-6200 CARBON BRUSH KIT 2
20 270-5021 Waterproof case 1

Control Assembly and Electrical Assembly - 240-5906
RefNbr Part Number Description Req Notes
1 240-6305 PCB BOX KIT 1
2a 240-6351 CONTROL PANEL BOARD 1
2b 240-2474 Orbital control panel board 1
3a 240-6306 CONTROL PANEL WITHOUT TRACTION 1
3b 240-6373 CONTROL PANEL WITH TRACTION 1
3c 240-2475 Orbital control panel with traction 1
4 572-3666 SWITCH KEY WITH CAP PKD 1
5 240-6307 ADJUST SPEED KNOB KIT 1
6 240-6346 RELAY KIT 2
7 240-6308 CONTROL BOX BOTTOM KIT 1
8 240-6347 ELECTROMAGNETIC SWITCH KIT 1
9a 240-6349 HARNESS MACHINE KIT WO TRACTIO 1 (includes 29-31)
9b 240-6376 HARNESS MACHINE KIT W TRACTION 1 (includes 29-31)
9c 240-2476 Orbital harness machine kit 1 (includes 29-31)
10 240-6375 CIRCUIT BREAKER KIT W TRACTION 1
11 240-6348 CIRCUIT BREAKER KIT 2
12 240-6128 CLAMP DRAIN HOSE KIT 1
13 240-6309 FIX BRACKET KIT 1
14 240-6341 ELECTRONIC BOARD W TRACT SYS 1
15 240-5339 SCREW 2
16 472-1485 SEALING PLUG BIG 1
17a 240-6289 RESET LABEL WITHOUT TRACTION 1
17b 240-6371 RESET LABEL WITH TRACTION 1
18 240-6310 CONTROL BOX COVER KIT 1
19a 240-6350 CHARGER 24V 10A 1 (standard)
19b 240-6352 CHARGER 24V 13A 1 (optional)
20 240-6311 CHARGER FIX BRACKET KIT 2
21 240-6131 CABLE SUPPORT KIT 1
22 240-6130 HANDLE LIFT KIT 1
23 240-6129 HAND BRACKET KIT 1
24 240-6312 CHARGER SOKET KIT 1
25 N/A Not available (decal)
26 240-6366 CABLE SQUEEGEE LIFT 1
27 240-6018 Charger cable 1
29a 240-6342 HARNESS BRUSH MOTER 1
29b 240-2477 Orbital harness brush motor 1
30a 240-6344 HARNESS CONNECTOR WO TRACTION 1
30b 240-6339 HARNESS CONNECTOR W TRACTION 1
31a 240-6345 HARNESS CONTROL CRT WO TRACT 1
31b 240-6340 HARNESS CONTROL CRT W TRACTION 1
31c 240-2478 Orbital harness control circuit 1

Chassis Assembly - 240-5907
RefNbr Part Number Description Req Notes
1 240-6324 FRONT PEDAL BRUSH LIFTING KIT 1
2 240-6320 SCREW KIT-1 1
3 240-6322 SCREW KIT-3 2
4 240-6325 SPRING KIT 1
5 240-6326 BACK PEDAL BRUSH LIFTING KIT 1
6 240-6327 PEDAL SUPPORT KIT 1
7 240-6365 CHASSIS 1
8 240-6328 3 INCH CASTER KIT 2
9 240-6321 SCREW KIT-2 1
10 240-6323 SCREW KIT-4 2
11 240-6364 BRUSH LIFTING SUPPORT 1

Wheel Assembly With and Without Traction - 240-5908
RefNbr Part Number Description Req Notes
1 240-6329 8 IN WHEEL WO TRACTION KIT 2
2 240-6330 WHEEL SHAFT FIXED PLATE KIT 1
3 240-6361 WHEEL-COVER 4
4 240-6331 SPRING KIT 1
5 240-6374 8 INCH WHEEL WITH TRACTION KIT 2
6 240-6332 TRACTION MOUNT KIT 2
7 240-6377 MOTOR TRACTION 1
8 240-0219 Bearing 4
9 240-6378 CARBON BRUSH KIT 2

Solution Assembly - 240-5909
RefNbr Part Number Description Req Notes
1 240-2296 Filter kit 1
2 240-6333 SCREW AND CLAMP KIT 1
3 240-6132 Solution solenoid valve kit 1
4a 240-6334 TUBE KIT 1
4b 240-1265 750mm steel tube kit 1

Brush Assembly - 240-5910
RefNbr Part Number Description Req Notes
1 240-6370 BRUSH MOTOR KIT 1
2 240-6318 SHORT CONNECTION PLATE KIT 1
3 240-6314 MOTOR FIXING PLATE KIT 1
4 240-6362 ELBOW 1
5 240-6315 BRUSH DECK KIT 1
6 240-6316 PLATE DRIVE KIT 1
7a 240-2280 20 inch brush 1 (optional) (includes 14)
7b 996-8165 18 inch heavy grit brush - 80 grit 1 (NON-OEM)
7c 996-8166 18 inch medium grit scrubbing brush - 180 grit 1 (NON-OEM)
7d 996-8167 18 inch polypropylene scrubbing brush 1 (NON-OEM)
7e 996-8168 18 inch nylon scrubbing brush 1 (NON-OEM)
8 240-6542 20 inch pad driver (no pad holder) 1 (includes 14)
9 240-6174 20 inch pad driver assembly (with pad holder) 1 (includes 8,10,14, and 15)
10 240-6317 RETAINER PAD KIT 1 (includes 15)
11 240-6313 LONG CONNECTION PLATE KIT 1
12 240-6319 BUMPER ROLLER KIT 2
13 240-6335 SKIRT KIT 1
14 240-6183 STUD 3
15 991-2202 Big mouth pad holder set (blue) 1
16 240-5984 CARBON BRUSH KIT 4
17 270-5021 Waterproof case 1
N/S 240-1266 Balance block 1

Squeegee Assembly - 240-5911
RefNbr Part Number Description Req Notes
1 240-6363 FRONT-SQUEEGEE-SUPPORT 1
2 240-2111 Spring 1
3 240-6381 HARDWARE SQUEEGEE SUPPORT KIT 1
4 240-6079 HAND WHEEL KIT 1
5 240-6063 BACK-SQUEEGEE-SUPPORT 1
6 240-0532 Knob M8 2
7 240-6062 SQUEEGEE-SUPPORT 1
8 240-6076 20 inch squeegee kit 1 (includes 9-17)
9 240-2279 Bumper roller wheel kit 2
10 240-1148 Squeegee Roll Wheel Kit 2
11 240-6068 Squeegee strap front 1
12a 270-4931 Squeegee blade 32 inch front gum rubber 1
12b 240-6082 Squeegee blade 32 inch front PRIMOthane 1 (optional)
12c 372-3484 Squeegee blade 32 inch front Linatex
13a 270-4932 Squeegee blade 32 inch rear gum rubber 1
13b 240-6083 Squeegee blade 32 inch rear PRIMOthane 1 (optional)
13c 372-3483 Squeegee blade rear Linatex 1
14 240-6078 Squeegee strap rear 1
15 240-2143 Thumb screw 2
16 240-2278 Squeegee weldment 1
17 240-6070 SQUEEGEE SCREW 2

- Commonly Asked For Parts - 240-9969
RefNbr Part Number Description Req Notes
01 240-6368 Drain hose
02 240-6132 Solution solenoid valve kit
03 162-0042 12V 115Ah AGM battery (Group 31)

- Pads - 255-2000
RefNbr Part Number Description Req Notes
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch Cure white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (pkg of 4)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
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