Parts List Complete for TOMCAT TR
 

- Frequently Replaced Parts - 202-0555
RefNbr Part Number Description Req Notes
162-0003 6V 225Ah wet battery (SNSR) 4
162-0043 6V 224Ah AGM battery (Group GC2) 4
202-4441 6V 312ah AGM deep cycle battery 4
162-0005 6V 305Ah wet battery (SNSR) 4
162-0048 6V 415Ah AGM battery (Group L16) 4
162-0019 6V 390Ah wet battery (SNSR) 4
202-5723 12V 27AH onboard charger 1
202-7022 Charger, 24V,37A Onboard, Universal Charger w/Power Cord 1
302-0006 24V front drive wheel 10 inch 1
202-0776 Drive wheel (gray) (wheel only) 1
202-3525 Tire and wheel (black) 1
202-5238 Hopper floor seal band 1
202-2241 25amp resettable fuse 1
202-4160 40amp resettable fuse 1
202-2499 15amp fuse 2
202-0440 Polypropylene fiber side brush 2
202-4406 Polypropylene micron filter 1
202-4407 Polypropylene micron filter 1
202-4408 Polypropylene .2 micron filter 1
202-4409 Nomex filter 1
202-0404 Latch 2
202-1487 Latch 2
202-4417 Lift arm grip (yellow) 2
202-3070 Polypropelene side broom 2
202-5055 32 inch main poly broom 1
202-5058 32 inch union steel broom 1
202-3453 32 inch poly/steel broom 1
202-3533 32 inch union broom 1
202-3535 32 inch carpet broom 1
202-5050 Pedestal cover (yellow) 1

Front Drive Wheel Assembly - 10 inch standard - 202-2143
RefNbr Part Number Description Req Notes
1 202-5075 36V electric brake 1
2 202-1896 Pivot plate 1
3 202-2960 Wire guide 1
4 302-0006 24V front drive wheel 10 inch 1
5 202-0767 Bearing cap 2
6 202-1166 Slotted castle nut 1
7 202-5067 Tapered roller bearing 2
8 202-5068 Bearing seal 1
9 202-0280 10 toothed sprocket 1
10 202-0283 Master link 1
11 202-5549 Bearing housing assembly 1
12 202-5550 48 tooth steering sprocket 1
13 202-4296 Lower steering shaft 1
14 202-9637 Bearing block assembly 1
15 202-4297 10 inch drop plate assembly 1
16 202-9699 Brake cover 1
17 302-0005 Steering chain 60 tooth 1
18 202-9638 Steering spindle 1
19 202-1040 Washer 2
20 999-9071 Nut 3/8-16 nylon insert jam lock stainless steel 2
21 999-1909 Screw 5/16-18 x 3 1/2 button socket cap SS 2
22 202-4352 Screw 5/16-18 x 2 3/4 flat head 4
23 999-0857 Screw 3/8-24 x 1 3/4 hex head stainless steel 2
24 999-9091 Screw M10-1.5 x 30mm hex head stainless steel 4
25 999-1635 Screw 10-32 x 1/4 socket set 2
26 202-2216 Shaft collar with set screw 1
27 202-0281 Snap ring 1
28 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 1
29 999-0556 Bolt 5/16-18 x 3/4 hex head stainless steel 2
30 202-9351 Screw,Hex Cap,3/8-24x1-1/4 inch Stainless 4
31 999-0609 Nut 1/4-20 hex stainless steel 1
32 999-0169 Nut 3/8-24 hex jam plain finish 5
33 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 2
34 999-0423 Nut 5/16-18 nylon insert lock stainless steel 8
35 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
36 999-0632 Washer 1/4 split lock stainless steel 1
37 999-0553 Washer 5/16 medium split lock stainless steel 4
38 202-4353 Screw 3/8-24 x 1 1/4 socket head cap 1
39 999-0963 Bolt 1/4-20 x 3/4 carriage head stainless steel 3
40 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 1
41 202-0278 Square keyway 1
42a 202-5214 Hose (black) (OBSOLETE) 1 (old style)
42b 202-4354 Clear tubing 1 (new style)
43 202-2967 S hook 1
44 302-0006 24V front drive wheel 10 inch 1
45 202-7568 Motor,24v,1HP,35:1 w/seal 1
46a 202-4355 10 inch wheel (gray) 1
46b 202-4356 10 inch wheel (purple) 1
46c 302-0007 10 inch wheel (black) 1

Side Brooms Assembly - 202-2144
RefNbr Part Number Description Req Notes
1 202-5276 Adjustable lateral arm 1
2 202-5215 Motor mount assembly 2
3 202-4359 Side broom lift bracket 1
4a 202-5217 Right side side broom lift arm 1 (old style)
4b 202-4360 Right hand side broom lift arm 1 (new style)
5a 202-5216 Left side side broom lift arm 1 (old style)
5b 202-4361 Left hand side broom lift arm 1 (new style)
6 202-3070 Polypropelene side broom 2
7 202-5303 Coupling 2
8 202-1397 Flanged bushing 2
9 202-0151 Grommet 1
10 202-3703 Left hand side broom axle bracket 1
11 202-3704 Right hand side broom axle bracket 1
12 202-3709 Side broom shaft 1
13 202-2144 Side broom motor 2
14 202-0805 Clevis pin 2
15 202-2216 Shaft collar with set screw 2
16 999-0556 Bolt 5/16-18 x 3/4 hex head stainless steel 2
17 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 2
18 999-0423 Nut 5/16-18 nylon insert lock stainless steel 7
19 999-1482 Nut 3/8-16 nylon lock stainless steel 1
20 999-0553 Washer 5/16 medium split lock stainless steel 2
21 999-0990 Screw 1/4-20 x 5/8 flat head phillips stainless steel 2
22 999-1480 Screw 1/4-20 x 5/8 button head socket cap stainless steel 4
23 999-1443 Bolt 1/4-20 x 1 1/4 carriage stainless steel 2
24 999-0967 Bolt 5/16-18 x 3/4 carriage head stainless steel 9
25 999-1348 Bolt 3/8-16 x 1 1/2 carriage head stainless steel 1
26 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 2
27 999-0120 Washer 3/8 SAE flat 1
28 202-0585 Cotter ring 2

Front Wheel and Side Broom Assembly - 202-2146
RefNbr Part Number Description Req Notes
1a 202-5218 Main frame 1 (old style)
1b 202-4363 Wheel mainframe 1 (new style)
2 202-0380 Horn 1
3 202-5105 1 inch rubber loop clamp 1
4 999-0423 Nut 5/16-18 nylon insert lock stainless steel 14
5 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 3
6 999-0553 Washer 5/16 medium split lock stainless steel 5
7 999-1401 Bolt 1/4-20 x 1 carriage head stainless steel 1
8 999-0967 Bolt 5/16-18 x 3/4 carriage head stainless steel 7
9 999-9066 Bolt 5/16-18 x 1 carriage head stainless steel 9
10 999-0919 Bolt 5/16-18 x 1 1/4 carriage head stainless steel 1

Main Broom Driver and Idler Arm Assmbly - 202-2147
RefNbr Part Number Description Req Notes
1 202-4363 Wheel mainframe 1
2 202-5220 Main broom curtain 1
3 202-4365 Attenuator curtain band 1
4 202-5221 Rear wall curtain band 1
5 202-4365 Attenuator curtain band 1
6 202-5222 Main broom support bracket 1
7 202-5223 3/4 inch idler pulley 1
8 202-5224 Reverse idler arm 1
9 202-5225 Main broom suspension arm 1
10 202-4366 Lifting bracket 2
11a 202-5226 Attentuator 1 (old style)
11b 202-4367 11 inch attenuator 1 (new style)
12 202-5227 Main broom lateral arm with bearing 2
13 202-5228 Broom driver 1
14 202-4368 Actuator bottom flap 1
15 202-5229 Inner wiper 1
16 202-5230 Curtain band 2
17 202-5245 Hopper side curtain 1
18 202-5246 Left side curtain band 1
19 202-2760 Broom drive pulley 1
20 202-2761 Idler pulley 1
21 202-0277 Tension spring 1
22 202-2763 Bushing idler arm 1
23 202-2724 Support block 1
24 202-1397 Flanged bushing 1
25 202-2774 Idler arm 1
26 202-2775 Idler drum 1
27 202-2776 Idler drum spacer 1
28 202-5140 Spring roll pin 1/4 x 1 1/2 1
29 202-5304 Spring roll pin 2
30 999-9071 Nut 3/8-16 nylon insert jam lock stainless steel 1
31 999-1151 Nut 3/8-24 nylon insert jam lock stainless steel 1
32 999-1508 Bolt 10-32 x 5/8 round carriage head stainless steel 10
33 202-3153 Square keyway 2
34 999-0261 Bolt 1/2-13 x 2 hex head grade 5 1
35 202-2216 Shaft collar with set screw 1
36 999-0493 Bolt 3/8-16 x 3/4 hex head stainless steel 2
37 202-5231 Shim 1
38 999-0086 Nut 10-32 nylon insert lock zinc plated 7
39 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 9
40 999-0423 Nut 5/16-18 nylon insert lock stainless steel 3
41 999-1208 Nut 1/2-13 nylon insert lock stainless steel 1
42 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 4
43 999-0617 Washer 3/8 x 1 flat stainless steel 4
44 999-0659 Washer 3/8 medium split lock stainless steel 2
45 202-1205 Screw 10-32 x 5/8 flat head phillips machine stainless steel 1
46 202-3539 Screw 1/4-20 x 1 fillister head stainless steel 2
47 999-1443 Bolt 1/4-20 x 1 1/4 carriage stainless steel 5
48 999-0604 Screw 1/4-20 x 1 1/2 carriage head stainless steel 1
49 999-0967 Bolt 5/16-18 x 3/4 carriage head stainless steel 4
50 999-1150 Bolt 3/8-16 x 1 1/4 carriage head stainless steel 1
51 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 2
52 202-9432 Shim,7/8 inchIDx1-3/8 inchODx.093 inchT Stainless 1
53 999-0304 Nut 1/4-20 nylon lock jam stainless steel 1
54 202-5232 Roller thrust bearing 1
55 202-5233 Thrust bearing washer 2

Hopper Assembly - 202-2148
RefNbr Part Number Description Req Notes
0a 202-4369 Hopper assembly aluminum 1 (includes 1-24, 25a)
0b 202-4370 Hopper assembly stainless steel 1 (includes 1-24, 25b)
0c 202-4371 Hopper assembly black mild steel 1 (includes 1-24, 25c)
1 202-5405 3 inch wheel 8
2 202-4372 Aluminum caster housing 4
3 202-4373 Handle angle 2
4 202-4374 Hopper tow bar 4
5 202-4375 Tow handle 1
6 202-4376 Brace handle 2
7 202-5062 Hopper flap neoprene 1
8 202-0308 Handle 2
9 202-5237 Hopper slide rail 2
10 202-5238 Hopper floor seal band 1
11 999-9119 Nut 1/2-13 nylon hex jam 1
12 202-4377 Screw 1/2-13 x 3/4 inch button head socket cap 4
13 202-3302 Bolt 10-32 x 1/2 carriage head stainless steel 10
14 999-0261 Bolt 1/2-13 x 2 hex head grade 5 1
15 202-2798 Washer 17/32 inch flat 4
16 202-9352 Screw,Hex Cap,1/2-13x1 inch Stainless 1
17 999-0086 Nut 10-32 nylon insert lock zinc plated 10
18 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 4
19 999-0423 Nut 5/16-18 nylon insert lock stainless steel 3
20 999-1208 Nut 1/2-13 nylon insert lock stainless steel 1
21 999-1464 Nut 8-32 keps lock with external tooth lockwasher ss 14
22 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 14
23 999-0963 Bolt 1/4-20 x 3/4 carriage head stainless steel 2
24 999-1335 Bolt 5/16-18 x 3 round head carriage stainless steel 4
25a 202-4378 Hopper body aluminum 1
25b 202-4379 Hopper body stainless steel 1
25c 202-4380 Hopper body black mild steel 1

Rear Axle Assembly - 202-2149
RefNbr Part Number Description Req Notes
1 202-0832 Full recovery indicator (red) 2
2 202-1154 U bolt 1/2-13 x 1 1/4 4
3 202-1153 Nut 1/2-20 lug 8
4 202-4381 Door gasket 1
5 202-5244 Left side door curtain 1
6 202-5245 Hopper side curtain 1
7 202-5246 Left side curtain band 2
8a 202-5243 Right side door 1 (old style)
8b 202-4382 Right hand side door 1 (new style)
10 202-3220 Rear axle 1
11 202-3170 Grommet 2
12 202-0403 Hinge 2
13 202-0404 Latch 2
14 202-5284 Nut 1/4-20 hex crimp long 7
15 999-1508 Bolt 10-32 x 5/8 round carriage head stainless steel 3
16 202-1985 Screw 10 x 1/2 hex washer head 1
17 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 3
18 999-0086 Nut 10-32 nylon insert lock zinc plated 5
19 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 3
20 999-0632 Washer 1/4 split lock stainless steel 3
21 202-1205 Screw 10-32 x 5/8 flat head phillips machine stainless steel 3
22 999-1442 Bolt 1/4-20 x 1/2 carriage stainless steel 4
23 999-0304 Nut 1/4-20 nylon lock jam stainless steel 6
24 202-3598 10 inch flat chain brass 1
25a 202-7733 Wheel,Rear,Gray,14 inch 1
25b 202-5241 14 inch rear wheel (black) 1

Steering Tower Assembly - Military - 202-2150
RefNbr Part Number Description Req Notes
1 202-5396 Toggle switch 1
2 202-4191 Emergency stop button 1
3 202-6396 Power Post, Black, 1/4 Terminal 1
4 202-6397 Power Post, Red, 1/4 Terminal 1
5 202-4159 40amp brush pressure gauge 1
6 202-4383 Front dash bottom cover 1
7 302-0027 Front dash cover 1
8 302-0024 Cover with switches (black) 1
9 302-0029 Gasket 1
10 202-4384 Front switch panel gasket 1
11 202-1181 Washer 1/2 flat bronze 2
12 202-2300 Key switch with key entry (red) and ring (black) 1
13 202-7203 Light,24V,Green,Bulb Style 1
14 202-7204 Light,24V,Yellow,Bulb Style 1
15 202-0719 Index plunger 1
16 202-4385 Decal set 1
17 202-4385 Decal set 1
18 202-4385 Decal set 1
19 302-0030 Battery Gauge 1
20 202-3312 Flanged bearing 2
21 202-1992 Toggle switch 2
22 202-0097 Toggle switch 2
23 202-0142 Upper steering bearing 1
24 202-0143 Bearing mount 2
25 202-0521 Toggle switch 1
26 202-0381 Horn button 1
27 202-1196 Washer 17/64 x 21/64 nylon flat 6
28 999-1508 Bolt 10-32 x 5/8 round carriage head stainless steel 1
29 202-2431 P clamp 1
30 202-1864 Toggle switch protective boot (red) 1
31 202-1021 Toggle switch protective boot (black) 5
32 999-0190 Nut 1/4-20 hex plain finish 16
33 202-3315 Blind rivet 4
34 999-0593 Nut 5/16-18 hex stainless steel 2
35 999-0086 Nut 10-32 nylon insert lock zinc plated 1
36 999-0423 Nut 5/16-18 nylon insert lock stainless steel 2
37 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
38 999-0553 Washer 5/16 medium split lock stainless steel 3
39 999-1509 Screw 10-32 x 3/8 flat head phillips stainless steel 2
40 999-1679 Screw 1/4-20 x 3/8 button head socket stainless steel 1
41 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
42 999-1507 Screw 5/16-18 x 1 button head socket stainless steel 2
43 999-9066 Bolt 5/16-18 x 1 carriage head stainless steel 3
44 202-2592 Grommet 1
45a 202-0715 Upper steering column (red) 1
45b 202-2012 Upper steering column (granite) 1
45c 202-4386 Steering pedestal (black) 1
46a 202-4387 Cover with switches (red) 1
46b 202-4388 Cover with switches (granite) 1
46c 202-4389 Cover with switches (black) 1
47a 202-4331 Lower steering pedestal (red) 1
47b 202-4332 Lower pedestal with crimp nuts (granite) 1
47c 202-4390 Lower steering pedestal (black) 1

Central Command Assembly - Military - 202-2151
RefNbr Part Number Description Req Notes
1 202-6397 Power Post, Red, 1/4 Terminal 1
2 202-2241 25amp resettable fuse 1
3 202-4160 40amp resettable fuse 1
4 202-4410 Access cover gasket 2
5 202-4385 Decal set 1
6 202-4385 Decal set 1
7 202-5253 24V relay 3
8 202-5254 I-drive controller 1
9 202-4412 Central command 1
10 202-7595 Breaker,4a 2
11 202-1992 Toggle switch 2
12 202-2499 15amp fuse 2
13 202-4232 Clip 1
14 202-0541 Busbar 2
15 202-3625 Dual USB ports 1
16 202-0830 Busbar (5 hole) 2
17 202-1196 Washer 17/64 x 21/64 nylon flat 8
18 202-5284 Nut 1/4-20 hex crimp long 8
19 202-1021 Toggle switch protective boot (black) 2
20 999-0086 Nut 10-32 nylon insert lock zinc plated 1
21 999-1464 Nut 8-32 keps lock with external tooth lockwasher ss 4
22 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 10
23 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 3
24 999-1603 Screw 8-32 x 1 flat head phillips SS 4
25 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 8
26 202-3636 Grommet 1
27 202-3275 Rubber bumper 1
28a 202-4413 Right hand access cover (red) 1
28b 202-4414 Right hand access cover (granite) 1
28c 202-4415 Right hand access cover (black) 1

Filter Box and Seat Assembly - 202-2153
RefNbr Part Number Description Req Notes
1 202-1239 Flanged bearing 2
2 202-4394 Solution fill curtain 1
3a 202-5259 Filter chamber 1 (old style)
3b 202-4395 Filter box 1 (new style)
4 202-5260 Filter chamber vent lid 1
5 202-4396 Shaker motor mount 1
6 202-4397 Shaker panel 1
7 202-4385 Decal set 1
8a 202-5261 Filter shaker shaft 1 (od style)
8b 202-4398 Filter shaker shaft 1 (new style)
9a 202-2619 Filter weight rod 9 (old style)
9b 202-4399 Filter weight rod 9 (new style)
10 202-4400 Filter frame 1
11 202-4401 Filter band 6
12a 202-2703 Filter seperator (pkg of 9) 1 (old style)
12b 202-4402 Filter separator (pkg of 9) 1 (new style)
13a 202-5262 Filter hood 1 (old style)
13b 202-4403 Filter hood 1 (new style)
14a 202-5263 Filter beater bar plate 1 (old style)
14b 202-4404 Filter beater bar plate 1 (new style)
15 202-5192 Cup holder 1
16 202-1487 Latch 1
17 202-1487 Latch 1
18 202-2142 Drive coupling 1
19 202-0704 Hinge 1
20 202-0997 Side broom motor 1
21 202-5264 Filter cleaner motor gasket 1
22 202-2616 Gasket backing plate 1
23 202-5266 Washer 17/32 x 3/4 teflon 1
24 999-1836 Screw 1/4-20 x 3/8 knurled point socket set 2
25 202-1985 Screw 10 x 1/2 hex washer head 12
26 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 4
27 999-0357 Nut 8-32 nylon insert lock stainless steel 2
28 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 7
29 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 4
30 999-0632 Washer 1/4 split lock stainless steel 7
31 202-2918 Screw 1/4-20 x 3/4 self tapping 6
32 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 2
33 999-0870 Screw 8 x 3/4 pan head phillips stainless steel 2
34 999-1480 Screw 1/4-20 x 5/8 button head socket cap stainless steel 1
35 999-0963 Bolt 1/4-20 x 3/4 carriage head stainless steel 4
36 999-1443 Bolt 1/4-20 x 1 1/4 carriage stainless steel 2
37 999-1312 Screw M6-1 x 20mm hex head stainless steel 3
38 202-5389 Stud 5
39 202-4405 1/2 inch double sided tape 1
40 202-2623 77 1/2 inch rubber gasket (black) 1
41 202-4406 Polypropylene micron filter 1
42a 202-5638 Seat switch 1
42b 202-7665 Seat Switch 1 (optional)
43a 202-3548 Seat belt 1
43b 202-7801 Seat Belt,Retractable,w/Switch 1
44a 202-4407 Polypropylene micron filter 1
44b 202-4408 Polypropylene .2 micron filter 1
44c 202-4409 Nomex filter 1

Filter Box and Panel Assembly - 202-2157
RefNbr Part Number Description Req Notes
1 202-4428 24V 2 stage actuator 1
2 202-4429 Main broom actuator tower 1
3 202-4430 Main broom pulley bracket 1
4 202-4431 Main broom lift arm 1
5 202-5278 Pulley 1
6 202-3454 Side broom cable 1
7 202-4141 Clevis pin 1/2 x 2 1/2 inch 1
8 202-3222 Shaft collar with set screw 1
9 202-3154 Screw 1/4-20 x 1/4 set 1
10 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 1
11 202-4432 Screw 7/16-14 x 5 hex cap 1
12 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 1
13 999-0423 Nut 5/16-18 nylon insert lock stainless steel 1
14 202-3744 Nut 7/16-14 nylock stainless steel 1
15 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 1
16 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
17 999-1416 Washer 7/16 flat stainless steel 1
18 999-0553 Washer 5/16 medium split lock stainless steel 1
19 999-1607 Bolt 5/16-18 x 2 1/2 carriage stainless steel 1
20 999-0566 Washer 1/2 flat nylon 2
21 202-2059 Cotter ring 1
22 202-4433 Cotter ring 1
23 202-4434 Clevis pin 1
24 202-5605 Cable guide (OBSOLETE) 1

Main Broom Motor Assembly - 202-2158
RefNbr Part Number Description Req Notes
0 202-7537 Main Motor,TR 1 (includes 1-20)
1 202-2961 Terminal cover (black) 2
2 202-4435 Fan intake seal 1
3 202-5279 24V main broom motor 1
4 202-4436 Fan housing gasket 1
5 202-4437 Gan gasket bracket 1
6 202-4438 Blower face 1
7 202-4439 Fan housing 1
8 202-2691 Motor cradle 1
9 202-2695 Main drive pulley 1
10 202-2662 Blower wheel 1
11 202-2659 Motor support bracket 1
12 202-5105 1 inch rubber loop clamp 1
13 999-1840 Screw 5/16-18 x 5/16 knurled point socket set alloy steel 2
14 999-0668 Screw 5/16-18 x 3/8 socket knurled point set plain finish 1
15 202-1985 Screw 10 x 1/2 hex washer head 8
16 999-0556 Bolt 5/16-18 x 3/4 hex head stainless steel 2
17 999-0493 Bolt 3/8-16 x 3/4 hex head stainless steel 4
18 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
19 999-0553 Washer 5/16 medium split lock stainless steel 2
20 202-0140 Steering shaft key 2

Jackshaft Assembly - 202-2159
RefNbr Part Number Description Req Notes
0 202-4209 Jackshaft assembly 1 (includes 1-13)
1 202-5281 Pulley with two set screws 1
2 202-5282 Jackshaft plate 1
3 202-4440 Jackshaft collar 1
4 202-2784 Trans input pulley 1
5 202-3016 Main broom jackshaft assembly 1
6 202-0160 Bearing 2
7 202-3153 Square keyway 2
8 202-2048 3/4 inch snap ring 2
9 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 1
10 999-0632 Washer 1/4 split lock stainless steel 7
11 202-3109 Screw 1/4 x 5/8 button head socket stainless steel 1
12 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
13 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 1

Main Broom Motor and Jackshaft Assembly - 202-2160
RefNbr Part Number Description Req Notes
1 202-5283 Vacuum hose 1
2 202-3455 AX48 belt 1
3 202-2946 Belt (motor to jackshaft) 1
4 202-5285 Hose clamp 1
5 202-5258 Nut 5/16-18 hex crimp long 1
6 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 7
7 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 7
8 999-0553 Washer 5/16 medium split lock stainless steel 7

Rear Hood Assembly - 202-2161
RefNbr Part Number Description Req Notes
1 N/A Not available 1 (vac muffler)
2 202-1917 Vacuum motor gasket 1
3 202-4023 Thumb screw 2
4 202-2959 Dust bags 1
5 202-6875 Screen,Vac Box,1-1/4 inchHx7 inchLx7 inchW 1
6 203-7216 Vacuum hose 1
7 302-0122 24V vacuum motor 2 stage 2
8 202-4442 Filter screen 2
9 202-4443 Vacuum box lid 1
10 202-4444 Vacuum box cover 1
11 202-4445 Bypass curtain 3
12 202-4446 Fan intake seal 1
13 202-4447 Bypass curtain band 1
14 202-4448 Filter retainer 2
15 202-4449 Model number decal 1
16 202-4450 Filter sock 2
17 202-4451 Tank utility handle 1
18 202-4452 Vacuum inlet gasket 1
19 202-4453 Vacuum inlet gasket 1
20 202-1487 Latch 1
21 202-0090 Wand clip 1
22 202-4232 Clip 2
23 202-9682 2 1/8 inch plastic spacer 3
24 202-7540 Light,48V,Blue,LED 1
25 202-0704 Hinge 1
26 202-0383 Strobe light 1
27 999-0429 Nut 1/4-20 acorn nickel plated 3
28 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 2
29 202-9338 Screw,Hex Cap,1/4-20x3 inch Stainless 3
30 999-0086 Nut 10-32 nylon insert lock zinc plated 5
31 999-1466 Nut 1/4-20 lock with external toothed lockwasher SS 3
32 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 3
33 999-0632 Washer 1/4 split lock stainless steel 5
34 202-2918 Screw 1/4-20 x 3/4 self tapping 4
35 202-2122 Screw 10-32 x 5/8 inch phillips pan head 3
36 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 4
37 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 3
38 202-1986 Washer 3/8 x 1-1/8 x 3/32 neoprene thread 3
39a 202-4454 Rear hood without vacuum insert (red) 1
39b 202-4455 Rear hood without vacuum insert (granite) 1
39c 202-4456 Rear hood without vacuum insert (black) 1
40a 202-4457 Rear hood (red) 1
40b 202-4458 Rear hood (granite) 1
40c 202-4459 Rear hood (black) 1

Battery Assembly - 202-2164
RefNbr Part Number Description Req Notes
1 202-6301 Battery Tray, Yellow 1
2 202-3477 Battery tray 14 x 24 x 14 inch 1
3 202-3531 Battery wiring harness 1
4 202-2850 Battery boot 8
5 202-2849 Terminal cover 8
6 202-3475 Clamp style pinch valve 1
7 202-5300 12 inch hose (black) (OBSOLETE) 1
8a 162-0003 6V 225Ah wet battery (SNSR) 4
8b 162-0043 6V 224Ah AGM battery (Group GC2) 4
8c 202-4441 6V 312ah AGM deep cycle battery 4
8d 162-0005 6V 305Ah wet battery (SNSR) 4
8e 162-0048 6V 415Ah AGM battery (Group L16) 4
8f 162-0019 6V 390Ah wet battery (SNSR) 4
N/S 202-5723 12V 27AH onboard charger 1 (for 8a-8b)
N/S 202-7022 Charger, 24V,37A Onboard, Universal Charger w/Power Cord 1 (for 8c-8f)

Front Drive Wheel Assembly - 12 inch optional - 202-2165
RefNbr Part Number Description Req Notes
1 202-1894 60 toothed sprocket 1
2 202-5075 36V electric brake 1
3 202-1897 Steering chain 1
4 202-2960 Wire guide 1
5a 202-2527 Lower sheering shaft 1 (old style)
5b 202-4357 Lower steering shaft 1 (new style)
6 202-4358 12 inch front drop plate 1
7 202-7576 Front Wheel Drive,12 inch,24V W/Plate & Hardware 1
8 202-0767 Bearing cap 2
9 202-1166 Slotted castle nut 1
10 202-5067 Tapered roller bearing 2
11 202-2962 Pivot plate 1
12 202-5068 Bearing seal 1
13 202-5069 Drive guard 2
14 202-0280 10 toothed sprocket 1
15 202-0283 Master link 1
16 202-5549 Bearing housing assembly 1
17 202-9637 Bearing block assembly 1
18 202-9699 Brake cover 1
19 202-9638 Steering spindle 1
20 202-1040 Washer 2
21 999-9136 Screw 1/4-20 x 2 3/4 pan head phillips stainless steel 4
22 999-1909 Screw 5/16-18 x 3 1/2 button socket cap SS 2
23 999-0857 Screw 3/8-24 x 1 3/4 hex head stainless steel 2
24 999-9091 Screw M10-1.5 x 30mm hex head stainless steel 4
25 999-1635 Screw 10-32 x 1/4 socket set 2
26 999-1908 Screw M6-1 x 10mm hex head stainless steel 2
27 202-2216 Shaft collar with set screw 1
28 202-0281 Snap ring 1
29 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 1
30 999-0556 Bolt 5/16-18 x 3/4 hex head stainless steel 2
31 202-9351 Screw,Hex Cap,3/8-24x1-1/4 inch Stainless 5
32 999-0609 Nut 1/4-20 hex stainless steel 1
33 999-0169 Nut 3/8-24 hex jam plain finish 5
34 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 6
35 999-0423 Nut 5/16-18 nylon insert lock stainless steel 4
36 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 6
37 999-0632 Washer 1/4 split lock stainless steel 1
38 999-0553 Washer 5/16 medium split lock stainless steel 2
39 999-0963 Bolt 1/4-20 x 3/4 carriage head stainless steel 2
40 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 1
41 202-0278 Square keyway 1
42 999-9071 Nut 3/8-16 nylon insert jam lock stainless steel 2
43 202-2967 S hook 1
44 202-9556 Cap, Vinyl, 1/2 inch 2
45 202-3613 Tubing (clear) 1
46 202-7576 Front Wheel Drive,12 inch,24V W/Plate & Hardware 1
47 202-7577 Motor,24v,2hp,4500rpm w/seal parts 1
48a 202-0776 Drive wheel (gray) (wheel only) 1
48b 202-3525 Tire and wheel (black) 1

Steering Tower Assembly - Touch Screen - 202-2226
RefNbr Part Number Description Req Notes
1 202-5396 Toggle switch 1
2 302-0032 Built by plate 1
3 202-4191 Emergency stop button 1
4 302-0033 Screen protector 1
5 202-6396 Power Post, Black, 1/4 Terminal 1
6 202-6397 Power Post, Red, 1/4 Terminal 1
7 302-0029 Gasket 1
8 302-0034 Touchscreen dash board 1
9 302-0035 Touchscreen dash top 1
10 302-0019 K42 decal set 1
11 302-0036 4 inch display 1
12 302-0036 4 inch display 1
13 202-0716 Pedestal cover (red) 1
14 202-1181 Washer 1/2 flat bronze 2
15 202-2300 Key switch with key entry (red) and ring (black) 1
16 202-7204 Light,24V,Yellow,Bulb Style 1
17 202-0719 Index plunger 1
18 202-3312 Flanged bearing 2
19 202-0097 Toggle switch 1
20 202-0142 Upper steering bearing 1
21 202-0143 Bearing mount 2
22 202-0381 Horn button 1
23 202-1196 Washer 17/64 x 21/64 nylon flat 6
24 999-1508 Bolt 10-32 x 5/8 round carriage head stainless steel 1
25 202-2431 P clamp 1
26 202-1864 Toggle switch protective boot (red) 1
27 999-1059 Screw 4-40 x 3/4 pan head phillips zinc plated 4
28 999-0190 Nut 1/4-20 hex plain finish 16
29 999-0295 Nut 4-40 nylon insert lock stainless steel 4
30 202-3315 Blind rivet 8
31 999-0593 Nut 5/16-18 hex stainless steel 2
32 999-0086 Nut 10-32 nylon insert lock zinc plated 1
33 999-0423 Nut 5/16-18 nylon insert lock stainless steel 2
34 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
35 999-0553 Washer 5/16 medium split lock stainless steel 2
36 999-1509 Screw 10-32 x 3/8 flat head phillips stainless steel 2
37 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
38 999-1507 Screw 5/16-18 x 1 button head socket stainless steel 2
39 999-9066 Bolt 5/16-18 x 1 carriage head stainless steel 3
40 202-2592 Grommet 1
41 999-1480 Screw 1/4-20 x 5/8 button head socket cap stainless steel 3
42 302-0037 Female 1/4-20 x 2 1/2 standoff 2
43a 202-0715 Upper steering column (red) 1
43b 202-2012 Upper steering column (granite) 1
43c 202-4386 Steering pedestal (black) 1
44a 202-0716 Pedestal cover (red) 1
44b 202-2013 Pedestal cover (granite) 1
44c 202-4391 Steering pedestal cover (black) 1
45a 202-4331 Lower steering pedestal (red) 1
45b 202-4332 Lower pedestal with crimp nuts (granite) 1
45c 202-4390 Lower steering pedestal (black) 1

Steering Tower and Foot Pedal Assembly - 202-2227
RefNbr Part Number Description Req Notes
1 202-0760 U-joint 1
2 202-2404 Fitting 1
3 302-0039 Steering wheel 1
4 302-0040 Steering wheel cover 1
5 302-0041 Upper steering shaft 1
6 202-0362 Foot pedal assembly (includes potentiometer) 1
7 202-1196 Washer 17/64 x 21/64 nylon flat 6
8 202-0847 Square keyway 1
9 202-2216 Shaft collar with set screw 3
10 999-0968 Nut 5/8-11 nylon insert jam lock zinc plated 1
11 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 10
12 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 10
13 999-0553 Washer 5/16 medium split lock stainless steel 10
14 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 5
15 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
16 999-0346 Screw 5/16-18 x 1/4 set cup point socket alloy plain finish 3
17 999-1837 Screw 5/16-24 1/4 knurled point socket set 2
18 202-0140 Steering shaft key 1
19 202-4392 Rubber trim 1
20a 202-3823 Front apron (red) 1
20b 202-3822 Front apron (granite) 1
20c 202-4393 Front apron (black) 1

Central Command Assembly - Touch Screen - 202-2228
RefNbr Part Number Description Req Notes
1 202-6397 Power Post, Red, 1/4 Terminal 1
2 202-2241 25amp resettable fuse 1
3 202-4410 Access cover gasket 2
4 202-4416 Touchscreen decal set 1
5 202-4416 Touchscreen decal set 1
6 202-5253 24V relay 2
7 202-4412 Central command 1
8 202-2499 15amp fuse 2
9 202-2499 15amp fuse 3
10 202-4232 Clip 1
11 202-8389 Controller, Touch Screen 1
12 202-0541 Busbar 2
13 202-3625 Dual USB ports 2
14 202-0830 Busbar (5 hole) 2
15 202-1196 Washer 17/64 x 21/64 nylon flat 8
16 202-5284 Nut 1/4-20 hex crimp long 8
17 202-1021 Toggle switch protective boot (black) 1
18 999-0086 Nut 10-32 nylon insert lock zinc plated 1
19 999-1464 Nut 8-32 keps lock with external tooth lockwasher ss 4
20 202-2067 Nut 10-32 keps 2
21 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 10
22 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 1
23 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 4
24 999-1189 Screw 10-32 x 3/4 flat head phillips stainless steel 2
25 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 8
26 202-3636 Grommet 1
27 202-3275 Rubber bumper 1
28a 202-4413 Right hand access cover (red) 1
28b 202-4414 Right hand access cover (granite) 1
28c 202-4415 Right hand access cover (black) 1

Broom Lift Box Assembly - Military - 202-2229
RefNbr Part Number Description Req Notes
1 202-5723 12V 27AH onboard charger 1
2 202-5276 Adjustable lateral arm 1
3 202-7022 Charger, 24V,37A Onboard, Universal Charger w/Power Cord 1
4 202-4385 Decal set 1
5 202-4417 Lift arm grip (yellow) 2
6 202-5269 Main broom lift lever 1
7 202-5271 Side broom lever 1
8 202-3454 Side broom cable 1
9 202-4418 Broom lift box 1
10 202-7656 Bushing,Flanged,5/16 inchIDx1/2 inchODx 1/4 inch, Hardened S 2
11 202-4232 Clip 1
12 202-1196 Washer 17/64 x 21/64 nylon flat 6
13 202-5284 Nut 1/4-20 hex crimp long 6
14 999-0688 Bolt 5/16-18 x 1 1/4 hex head stainless steel 1
15 999-0086 Nut 10-32 nylon insert lock zinc plated 1
16 999-0423 Nut 5/16-18 nylon insert lock stainless steel 3
17 999-1482 Nut 3/8-16 nylon lock stainless steel 1
18 999-1838 Nut 5/16-18 keps lock with external tooth lockwasher 1
19 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
20 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 1
21 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
22 999-0919 Bolt 5/16-18 x 1 1/4 carriage head stainless steel 1
23 999-1348 Bolt 3/8-16 x 1 1/2 carriage head stainless steel 1
24 202-3275 Rubber bumper 1
25 999-0120 Washer 3/8 SAE flat 2
26a 202-4419 Left hand access cover (red) 1
26b 202-4420 Left hand access cover (granite) 1
26c 202-4421 Left hand access cover (black) 1

Rear Hood and Batteries Assembly - 202-2230
RefNbr Part Number Description Req Notes
1 202-3279 Tank support strap 2
2 202-3477 Battery tray 14 x 24 x 14 inch 1
3 202-5648 4 inch hinge stainless steel 2
4 202-7540 Light,48V,Blue,LED 1
5 202-0383 Strobe light 1
6 999-0423 Nut 5/16-18 nylon insert lock stainless steel 3
7 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 5
8 202-2851 Bolt 1/4-20 x 5/8 inch carriage head stainless steel 6
9 999-0967 Bolt 5/16-18 x 3/4 carriage head stainless steel 6
10 202-9584 Webbing,4 inchWx39 inchL,Black 1
11a 202-7584 Hood,Red Gloss 1
11b 202-7583 Hood,Granite 1

Over Head Guard Assembly - 202-2231
RefNbr Part Number Description Req Notes
1 203-7216 Vacuum hose 1
2 202-4451 Tank utility handle 1
3 202-4460 Vacuum wand 1
4 202-3320 Raised floor 1
5 202-2692 Terminal clip 1
6 202-0090 Wand clip 1
7 202-4461 Foot pedal spacer 1
8 202-3826 Overhead guard leg 2
9 202-3827 Overhead guard roof 1
10 202-3828 Under framing 1
11 202-0362 Foot pedal assembly (includes potentiometer) 1
12 202-0383 Strobe light 1
13 999-0297 Bolt 1/4-20 x 1 hex head stainless steel 1
14 999-0086 Nut 10-32 nylon insert lock zinc plated 1
15 999-0423 Nut 5/16-18 nylon insert lock stainless steel 2
16 202-3316 Washer flat stainless steel 1
17 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 1
18 999-0632 Washer 1/4 split lock stainless steel 1
19 202-2122 Screw 10-32 x 5/8 inch phillips pan head 1
20 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 1
21 202-2100 Bolt 5/16-18 x 2 carriage head 3
22 202-3275 Rubber bumper 1

Touch Screen, Broom Lift Box, and Onboard Charger Mount Assembly - 202-2263
RefNbr Part Number Description Req Notes
1 202-5723 12V 27AH onboard charger 1
2 202-5276 Adjustable lateral arm 1
3 302-0126 24V actuator 1
4 202-7022 Charger, 24V,37A Onboard, Universal Charger w/Power Cord 1
5 202-5192 Cup holder 1
6 202-4422 Side broom lever 1
7 202-4423 Actuator bracket 1
8 202-4424 Main broom panel 1
9 202-4232 Clip 1
10 202-1196 Washer 17/64 x 21/64 nylon flat 6
11 202-5284 Nut 1/4-20 hex crimp long 6
12 999-9119 Nut 1/2-13 nylon hex jam 2
13 202-9188 Washer,1/2 inchIDx3/4 inchOD Nylon 1
14 999-1326 Screw M12-1.75 x 40mm hex head 1
15 999-1122 Nut M12-1.75 hex nylon insert lock stainless steel 1
16 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 4
17 999-1960 Screw 7/16-14 x 2 1/4 hex head zinc 1
18 999-0086 Nut 10-32 nylon insert lock zinc plated 1
19 999-0423 Nut 5/16-18 nylon insert lock stainless steel 2
20 999-1482 Nut 3/8-16 nylon lock stainless steel 1
21 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
22 999-1416 Washer 7/16 flat stainless steel 2
23 999-0553 Washer 5/16 medium split lock stainless steel 2
24 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 1
25 999-0867 Bolt 1/4-20 x 3/4 button head socket cap stainless steel 6
26 999-1348 Bolt 3/8-16 x 1 1/2 carriage head stainless steel 1
27 202-3636 Grommet 1
28 202-3275 Rubber bumper 1
29 999-0120 Washer 3/8 SAE flat 2
30a 202-4425 Left hand access cover (red) 1
30b 202-4426 Left hand access cover (granite) 1
30c 202-4427 Left hand access cover (black) 1

Wiring - Cables -

RefNbr Part Number Description Req Notes

Wiring - Control Panel -

RefNbr Part Number Description Req Notes

Wiring - Machine -

RefNbr Part Number Description Req Notes

- Commonly Asked For Parts - 202-9982
RefNbr Part Number Description Req Notes
01 202-3170 Grommet 2 For brush door
02 202-0404 Latch 2 For brush door
03 202-5055 32 inch main poly broom 1
04 202-5058 32 inch union steel broom 1
05 202-3453 32 inch poly/steel broom 1
06 202-0440 Polypropylene fiber side brush 2
07 162-0019 6V 390Ah wet battery (SNSR)
08 202-3531 Battery wiring harness 1
09 202-2850 Battery boot 8
10 202-2849 Terminal cover 8
11 202-3024 Battery charger 24V 25amp
12 202-3533 32 inch union broom
13 202-3534 32 inch nylon broom
14 202-5055 32 inch main poly broom
15 202-3535 32 inch carpet broom
16 202-5058 32 inch union steel broom
17 202-3453 32 inch poly/steel broom
18 202-5062 Hopper flap neoprene
19 202-5039 10 inch tire and wheel (black)
20 202-5066 TR Filter
21 220-0777 Sliding block 12 inch
22 202-5039 10 inch tire and wheel (black) 10 inch
24 999-1932 Bolt 1/4-20 x 2 1/2 hex head full thread stainless steel
25 202-5720 24V electric brake
26 202-0351 EMF suppression diode
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