| |
Solution Tank and Lower Body Assembly - 202-0091 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-1808 |
Solution tank |
1 |
|
| 002 |
202-1809 |
1/4 ID x 18 inch tube |
1 |
|
| 003 |
202-4155 |
Squeegee lifting cable |
1 |
|
| 004 |
202-1811 |
Battery wall |
1 |
|
| 005 |
202-1812 |
Actuator mount panel (OBSOLETE) |
1 |
|
| 006 |
202-1813 |
Battery tray liner |
1 |
|
| 008 |
202-1360 |
Fill door gaskets (OBSOLETE) |
1 |
|
| 009 |
202-1373 |
Fill door screen |
1 |
|
| 010 |
202-1814 |
3/4 ID x 42 inch tube |
1 |
|
| 011 |
202-0878 |
High density pe wear strip |
1 |
|
| 012 |
202-0860 |
Pivot and guide |
1 |
|
| 013 |
202-0864 |
Lift lever retainer |
1 |
|
| 015 |
202-0686 |
90 degree barb 1/4 x 1/4 |
2 |
|
| 017 |
202-0721 |
Microswitch |
1 |
|
| 018 |
202-0687 |
90 degree 1/2 straight elbow |
1 |
|
| 019 |
202-0877 |
1/2npt to 3/4 brass barb |
1 |
|
| 020 |
202-0883 |
1/2 mnpt to 3/8 brass cup |
1 |
|
| 021 |
202-0861 |
Squeegee lever |
1 |
|
| 023 |
202-0872 |
Warning plate |
1 |
|
| 024 |
202-0863 |
Handle bar |
1 |
|
| 025 |
202-0882 |
14 inch 2 x 4 Spacer |
2 |
|
| 026 |
202-0873 |
Serial number plate |
1 |
|
| 027 |
999-1467 |
Screw #10-32 x 5/8 round head slotted stainless steel |
2 |
|
| 028 |
202-0333 |
Elbow barb |
1 |
|
| 029 |
202-0675 |
Detergent warning plate |
1 |
|
| 030 |
202-0869 |
Switch cover |
2 |
|
| 031 |
202-0879 |
Push button switch |
2 |
|
| 032 |
202-0870 |
1/4 nylon spacer |
3 |
|
| 033 |
999-0632 |
Washer 1/4 split lock stainless steel |
11 |
|
| 034 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
7 |
|
| 035 |
999-1507 |
Screw 5/16-18 x 1 button head socket stainless steel |
10 |
|
| 036 |
202-1869 |
RPH #4 - 40 x 1' (OBSOLETE) |
2 |
|
| 037 |
202-1817 |
8 inch hinge |
2 |
|
| 038 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
11 |
|
| 039 |
999-0593 |
Nut 5/16-18 hex stainless steel |
3 |
|
| 040 |
999-0371 |
Screw 10-32 x 1/2 pan head phillips zinc plated |
2 |
|
| 041 |
999-0556 |
Bolt 5/16-18 x 3/4 hex head stainless steel |
15 |
|
| 042 |
999-0593 |
Nut 5/16-18 hex stainless steel |
1 |
|
| 043 |
999-1882 |
Screw #6 x 1/2 inch pan head phillips stainless steel |
6 |
|
| 044 |
999-1882 |
Screw #6 x 1/2 inch pan head phillips stainless steel |
12 |
|
| 045 |
999-1496 |
Screw 1/4-20 x 1/2 button head socket stainless steel |
4 |
|
| 046 |
999-1007 |
Washer 3/8 x 1/16 flat nylon |
2 |
|
| 047 |
999-1004 |
Washer #10 .218 x .437 flat stainless steel |
6 |
|
| 048 |
999-0295 |
Nut 4-40 nylon insert lock stainless steel |
2 |
|
| 049 |
999-0278 |
Nut 5/16-18 nylon insert lock jam zinc plated |
1 |
|
| N/S |
202-3043 |
Battery harness |
|
|
| 014 |
162-0019 |
6V 390Ah wet battery (SNSR) |
4 |
|
| 014 |
162-0048 |
6V 415Ah AGM battery (Group L16) |
4 |
|
|
|
Recovery Tank and Upper Body Assembly - 202-0092 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-1872 |
Recovery tank |
1 |
|
| 002 |
202-0613 |
Overfill shut-off ball pe |
1 |
|
| 003 |
202-1820 |
Recovery lid assembly |
1 |
|
| 004 |
202-1805 |
Vac cover gasket (rectangle) (OBSOLETE) |
1 |
|
| 005 |
202-1819 |
Vacuum ball plate |
1 |
|
| 006 |
202-1820 |
Recovery lid assembly |
1 |
|
| 007a |
202-0708 |
Drain hose |
1 |
|
| 007b |
202-0238 |
Drain hose end tube (metal) |
|
|
| 008 |
202-0899 |
Vacuum motor screen |
1 |
|
| 009 |
202-0904 |
Vacuum hose 31 inch |
1 |
|
| 011 |
202-0706 |
1 1/2 inch hose cuff |
2 |
|
| 012 |
202-0736 |
Blower ring (OBSOLETE) |
1 |
|
| 013 |
202-0230 |
Strainer gasket |
1 |
top |
| 014 |
202-0900 |
Foam gasket |
1 |
|
| 015a |
202-1091 |
24V 3 stage vacuum motor with gasket and contacts |
1 |
|
| 015b |
202-2299 |
Carbon brush (pkg of 2) |
1 |
|
| 015b |
202-1091 |
24V 3 stage vacuum motor with gasket and contacts |
1 |
|
| 016 |
202-0022 |
Vacuum motor mounting gasket |
1 |
|
| 017 |
997-2011 |
Hose clamp |
2 |
|
| 018 |
202-0234 |
Tank lid and ring |
1 |
|
| 019 |
202-0612 |
Shutoff ball retainer screen |
1 |
|
| 021 |
202-0388 |
Central command to brushhead |
2 |
|
| 022 |
202-1106 |
Nut 1/4-20 jam |
2 |
|
| 023 |
999-0609 |
Nut 1/4-20 hex stainless steel |
6 |
|
| 024 |
999-0086 |
Nut 10-32 nylon insert lock zinc plated |
1 |
|
| 026 |
999-0998 |
Washer #10 flat stainless steel |
4 |
|
| 027 |
999-0632 |
Washer 1/4 split lock stainless steel |
6 |
|
| 028 |
999-0986 |
Screw 10-32 x 1 round pan head stainless steel |
3 |
|
| 029 |
999-0870 |
Screw 8 x 3/4 pan head phillips stainless steel |
6 |
|
|
|
Chassis Assembly - 202-0093 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-0907 |
Main frame |
1 |
|
| 002 |
202-1821 |
Frame brace |
2 |
|
| 003 |
202-1822 |
Brushhead pivot plate |
1 |
|
| 004 |
202-1340 |
Splash bracket |
1 |
|
| 005 |
202-1341 |
Splash band |
1 |
|
| 006 |
202-1348 |
Rear splash curtain |
1 |
|
| 008b |
202-1350 |
Pneumatic drive wheel (black) |
2 |
|
| 008c |
202-1349 |
Foam filled drive wheel (gray) (OBSOLETE) |
2 |
|
| 008d |
202-0491 |
12 inch wheel assembly with plastic hub x-groove kit (black) |
2 |
|
| 009 |
202-3416 |
Transaxle hub assembly |
2 |
|
| 010 |
202-3416 |
Transaxle hub assembly |
8 |
|
| 011 |
202-3416 |
Transaxle hub assembly |
4 |
|
| 012 |
202-1350 |
Pneumatic drive wheel (black) |
2 |
|
| 013 |
202-1826 |
.75 snapring |
4 |
|
| 014 |
202-1827 |
1/2 inch ID clear hose, 34 inch LG |
1 |
|
| 015 |
202-1828 |
1/2 inch ID clear hose, 4 inch LG |
1 |
|
| 016 |
202-1829 |
1/2 inch ID clear hose, 6 inch LG |
1 |
|
| 017 |
202-0911 |
Axle mount |
2 |
|
| 018 |
202-0208 |
Adjustable solution flow valve |
1 |
|
| 020 |
202-0333 |
Elbow barb |
1 |
|
| 021 |
999-0894 |
Screw 3/8-16 x 2 1/2 carriage head stainless steel |
1 |
|
| 022 |
202-1321 |
Caster wheel assembly (gray) |
2 |
|
| 023 |
202-0680 |
Hose clamp |
2 |
|
| 024 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
2 |
|
| 025 |
999-0424 |
Bolt 5/16-18 x 1 hex head stainless steel |
8 |
|
| 026 |
999-0964 |
Washer 5/16 x 3/4 flat stainless steel |
4 |
|
| 027 |
999-0967 |
Bolt 5/16-18 x 3/4 carriage head stainless steel |
8 |
|
| 028 |
999-0609 |
Nut 1/4-20 hex stainless steel |
2 |
|
| 029 |
999-0593 |
Nut 5/16-18 hex stainless steel |
11 |
|
| 030 |
999-0086 |
Nut 10-32 nylon insert lock zinc plated |
20 |
|
| 031 |
999-0632 |
Washer 1/4 split lock stainless steel |
2 |
|
| 032 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
8 |
|
| 033 |
999-1350 |
Screw 10-32 x 1/2 inch phillips pan head stainless steel |
8 |
|
|
|
Disk Brush Heads Assembly - 202-0094 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-0620 |
Scrub head platform (OBSOLETE) |
1 |
|
| 002 |
202-1239 |
Flanged bearing |
1 |
|
| 003 |
202-1833 |
Switch bracket |
1 |
|
| 004 |
202-1834 |
Model 3000 left jaw (OBSOLETE) |
1 |
|
| 005 |
202-0453 |
Left bumper hinge pin |
1 |
|
| 006 |
202-1339 |
33 inch Jaw splash curtain black urethane |
1 |
|
| 007 |
202-1822 |
Brushhead pivot plate |
1 |
|
| 008 |
202-1812 |
Actuator mount panel (OBSOLETE) |
1 |
|
| 009 |
202-1827 |
1/2 inch ID clear hose, 34 inch LG |
1 |
|
| 010 |
202-1835 |
Switch bracket arm |
1 |
|
| 011 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
7 |
|
| 012 |
999-0294 |
Nut 1/4-20 hex nylon lock type NE stainless steel |
1 |
|
| 013 |
202-2059 |
Cotter ring |
1 |
|
| 015 |
202-0480 |
24V 3/4HP brush motor |
2 |
|
| 016 |
202-0333 |
Elbow barb |
2 |
|
| 017 |
202-0332 |
1/2 inch barbed tee |
1 |
|
| 018 |
202-3388 |
Hose 1/2 x 18 inch |
1 |
|
| 019 |
999-0513 |
Nut 3/8-16 nylon insert lock type NE stainless steel |
16 |
|
| 020 |
999-0659 |
Washer 3/8 medium split lock stainless steel |
8 |
|
| 021 |
999-0562 |
Bolt 3/8-16 x 1 hex head stainless steel |
14 |
|
| 022 |
999-0414 |
Screw 10-32 x 3/4 pan head slotted zinc plated |
2 |
|
| 023 |
999-0330 |
Nut 1/2-13 acorn brass |
4 |
|
| 025 |
999-0086 |
Nut 10-32 nylon insert lock zinc plated |
29 |
|
| 026 |
NOTE |
Please See Batteries, Brushes, Pad Holders and Charger Pages |
|
3000 |
| 027 |
202-0320 |
Scrub brush repair kit (clutch/gimball repair) |
2 |
Bent wire, bracket bar, and screw for top of clutch plate. |
| 028 |
999-0523 |
Screw 1/4-20 x 1 1/2 pan head phillips stainless steel |
4 |
|
| 029 |
999-0335 |
Washer 1/4 x 5/8 SAE flat stainless steel |
10 |
|
| 030 |
202-1837 |
Lateral arm |
4 |
|
| 031 |
202-0733 |
Scrub arm bracket |
2 |
|
| 032 |
202-0754 |
Flanged bearing |
6 |
|
| 033 |
202-1181 |
Washer 1/2 flat bronze |
8 |
|
| 034 |
999-0493 |
Bolt 3/8-16 x 3/4 hex head stainless steel |
8 |
|
| 035 |
202-3388 |
Hose 1/2 x 18 inch |
2 |
|
| 036 |
202-1873 |
33' Jaw band |
2 |
|
| 037 |
202-0458 |
Front jaw curtain clamp (OBSOLETE) |
2 |
|
| 038 |
202-0415 |
Roller bracket |
2 |
|
| 039 |
202-0416 |
Guide roller |
2 |
|
| 040 |
999-1510 |
Bolt 3/4-10 x 8 1/2 hex head zinc plated |
2 |
|
| 041 |
999-0968 |
Nut 5/8-11 nylon insert jam lock zinc plated |
2 |
|
| 042 |
202-0454 |
Left bumper hinge retainer |
2 |
|
| 044 |
999-0644 |
Bolt 1/4-20 x 1/2 hex head stainless steel |
2 |
|
| 045 |
999-0304 |
Nut 1/4-20 nylon lock jam stainless steel |
4 |
|
| 046 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
10 |
|
| 047 |
999-0556 |
Bolt 5/16-18 x 3/4 hex head stainless steel |
4 |
|
| 048 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
10 |
|
| 049 |
999-0593 |
Nut 5/16-18 hex stainless steel |
8 |
|
| 050 |
999-0632 |
Washer 1/4 split lock stainless steel |
4 |
|
| 051 |
999-0609 |
Nut 1/4-20 hex stainless steel |
4 |
|
| 052 |
999-0371 |
Screw 10-32 x 1/2 pan head phillips zinc plated |
1 |
|
| 053 |
202-1874 |
Jaw brace (OBSOLETE) |
1 |
|
| 054 |
202-1840 |
Model 3000 right jaw (OBSOLETE) |
1 |
|
| 055 |
202-0457 |
Right bumper hinge pin |
1 |
|
| 056 |
202-1339 |
33 inch Jaw splash curtain black urethane |
1 |
|
| 057 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
4 |
|
| 058 |
202-0468 |
Bumper locking channel |
1 |
|
| 059 |
202-1361 |
Front splash curtain |
1 |
|
| 060 |
202-1841 |
Front curtain band |
1 |
|
| 061 |
202-0467 |
Bumper retaining pin with cable |
1 |
|
| 062 |
202-0467 |
Bumper retaining pin with cable |
1 |
|
| 063 |
202-1844 |
Screw 1/4-20 x 1/2 hex head stainless steel |
2 |
|
| 064 |
999-0118 |
Nut 1/2-13 nylon insert lock zinc plated |
2 |
|
| 065 |
202-0192 |
Lift limit switch |
2 |
|
| 066 |
999-0985 |
Washer #4 SAE flat |
4 |
|
| 067 |
999-0983 |
Screw 4-40 x 1 pan head phillips zinc plated |
4 |
|
| 068 |
999-0295 |
Nut 4-40 nylon insert lock stainless steel |
3 |
|
| 069 |
999-0860 |
Screw 10-32 x 2 1/2 pan head slotted stainless steel |
3 |
|
| 070 |
202-0786 |
Actuator (OBSOLETE) |
1 |
|
| 071 |
202-0330 |
Metal brush driver |
2 |
|
| 072 |
999-0617 |
Washer 3/8 x 1 flat stainless steel |
2 |
|
| 073 |
999-0424 |
Bolt 5/16-18 x 1 hex head stainless steel |
2 |
|
|
|
Dual Disk Shroud System - 202-0095 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-1846 |
Left shroud 17 inch |
1 |
|
| 002 |
202-1847 |
Right shroud 17 inch |
1 |
|
| 003 |
202-1848 |
Bandeau cover |
1 |
|
| 004 |
202-1849 |
Shroud splash curtain 17 inch |
1 |
|
| 005 |
202-1850 |
End shroud support |
2 |
|
| 006 |
202-1851 |
Right shroud band 17 inch (OBSOLETE) |
1 |
|
| 007 |
202-1852 |
Roller bracket (OBSOLETE) |
2 |
|
| 008 |
202-1853 |
Left shroud band (OBSOLETE) |
1 |
|
| 009 |
202-1854 |
Center shroud support |
1 |
|
| 010 |
202-0756 |
Guide roller |
2 |
|
| 011 |
202-0969 |
Shroud hinge |
1 |
|
| 012 |
202-0174 |
Squeegee guide wheels w/ collar and hardware (pkg of 2) |
2 |
set of two with hardware |
| 013 |
202-1044 |
Nut wing 3/8-16 nickel |
2 |
|
| 014 |
202-0620 |
Scrub head platform (OBSOLETE) |
1 |
|
| 015 |
999-1209 |
Bolt 5/8-11 x 4 hex head zinc plated |
2 |
|
| 016 |
999-0968 |
Nut 5/8-11 nylon insert jam lock zinc plated |
2 |
|
| 017 |
999-0644 |
Bolt 1/4-20 x 1/2 hex head stainless steel |
4 |
|
| 018 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
20 |
|
| 019 |
999-0911 |
Screw 5/16-18 x 3 hex head stainless steel |
2 |
|
| 020 |
999-0493 |
Bolt 3/8-16 x 3/4 hex head stainless steel |
2 |
|
| 021 |
999-0609 |
Nut 1/4-20 hex stainless steel |
18 |
|
| 022 |
999-0593 |
Nut 5/16-18 hex stainless steel |
6 |
|
| 023 |
999-0086 |
Nut 10-32 nylon insert lock zinc plated |
13 |
|
| 024 |
999-0335 |
Washer 1/4 x 5/8 SAE flat stainless steel |
14 |
|
| 025 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
4 |
|
| 026 |
999-0632 |
Washer 1/4 split lock stainless steel |
24 |
|
| 027 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
2 |
|
| 028 |
999-1009 |
Screw 10-32 x 1/2 flat head phillips stainless steel |
13 |
|
|
|
Squeegee Suspension Assembly - 202-0096 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001a |
202-1743 |
32 inch squeegee weldment |
1 |
|
| 001b |
202-0795 |
35 inch squeegee weldment |
1 |
|
| 001c |
202-0578 |
38 inch squeegee weldment |
1 |
|
| 001d |
202-1855 |
45 inch squeegee weldment |
1 |
|
| 002a |
202-0796 |
Squeegee blade 32 inch gum rubber front |
1 |
|
| 002b |
202-0797 |
Squeegee blade 35 inch gum rubber front |
1 |
|
| 002c |
202-0577 |
Squeegee blade 38 inch gum rubber front |
1 |
|
| 002c |
202-2936 |
Front gum rubber squeegee blade 32 inch 1/8 inch thick |
1 |
|
| 002d |
202-1803 |
Squeegee blade 45 inch gum rubber front |
1 |
|
| 003a |
202-1742 |
32 inch front squeegee band |
1 |
|
| 003b |
202-0799 |
35 inch front squeegee band |
1 |
|
| 003c |
202-0580 |
38 inch front squeegee band |
1 |
|
| 003d |
202-1856 |
45 inch front squeegee band |
1 |
|
| 004a |
202-0800 |
Squeegee blade 32 inch gum rubber rear |
1 |
|
| 004b |
202-0801 |
Squeegee blade 35 inch gum rubber rear |
1 |
|
| 004c |
202-0579 |
Squeegee blade 38 inch gum rubber rear |
1 |
|
| 004c |
202-2935 |
Rear gum rubber squeegee blade 32 inch 1/8 inch thick |
1 |
|
| 004d |
202-0002 |
Squeegee blade 45 inch gum rubber rear |
1 |
|
| 005a |
202-0802 |
32 inch rear squeegee band |
1 |
|
| 005b |
202-0803 |
35 inch rear squeegee band |
1 |
|
| 005c |
202-0576 |
38 inch rear squeegee band |
1 |
|
| 005d |
202-1857 |
45 inch rear squeegee band |
1 |
|
| 006a |
202-0581 |
Squeegee trail mount |
2 |
|
| 007 |
202-0808 |
Squeegee triangle plate |
1 |
|
| 008 |
202-1858 |
Squeegee trail arm |
1 |
|
| 009 |
202-0978 |
Squeegee swing plate (OBSOLETE) |
1 |
|
| 010 |
999-0868 |
Screw 10-32 x 1 3/4 pan head phillips stainless steel |
2 |
|
| 011 |
999-1017 |
Screw 10-32 x 2 1/4 pan head phillips stainless steel |
4 |
|
| 012 |
999-0860 |
Screw 10-32 x 2 1/2 pan head slotted stainless steel |
2 |
|
| 013 |
202-0585 |
Cotter ring |
2 |
|
| 015 |
999-0562 |
Bolt 3/8-16 x 1 hex head stainless steel |
2 |
|
| 016 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
4 |
|
| 017 |
999-1285 |
Bolt 5/16 -18 x 3 tap head zinc plated |
2 |
|
| 018 |
999-0632 |
Washer 1/4 split lock stainless steel |
4 |
|
| 019 |
202-0174 |
Squeegee guide wheels w/ collar and hardware (pkg of 2) |
2 |
set of two with hardware |
| 020 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
6 |
|
| 021 |
999-1007 |
Washer 3/8 x 1/16 flat nylon |
4 |
|
| 022 |
202-1044 |
Nut wing 3/8-16 nickel |
2 |
|
| 023 |
999-0058 |
Nut 10-32 wing zinc plated |
8 |
|
| 023b |
991-2412 |
Squeegee trail mounting bracket |
2 |
(NON-OEM) |
| 024 |
202-0573 |
Wheel bushing (OBSOLETE) |
2 |
|
| 025 |
202-0008 |
Squeegee wheel with hardware (pkg of 2) |
1 |
|
| 026 |
202-0809 |
Brass star knob |
1 |
|
| 027 |
999-1441 |
Bolt 3/8-16 x 3 1/2 hex head stainless steel |
1 |
|
| 028 |
999-0069 |
Nut 5/16-18 hex |
4 |
|
| 029 |
999-0178 |
Bolt 5/16-18 x 2 hex head grade 5 zinc plated |
1 |
|
| 030 |
999-1019 |
Nut 5/16-18 hex jam stainless steel |
1 |
|
| 031 |
999-0959 |
Nut 3/8-16 hex |
2 |
|
| 033 |
202-0235 |
Cleanout door |
1 |
|
| 034 |
999-0628 |
Nut 3/8-16 hex jam stainless steel |
2 |
|
| 035 |
999-0493 |
Bolt 3/8-16 x 3/4 hex head stainless steel |
2 |
|
| 036 |
202-0805 |
Clevis pin |
2 |
|
| 037 |
202-0787 |
Polyurethane spring |
2 |
|
| 038 |
202-0589 |
5/16 clear tubing |
1 |
|
| 040 |
202-0910 |
Squeegee cross member |
1 |
|
| N/S |
202-0442 |
Clevis pin with cotter |
2 |
(includes 013 and 036) |
|
|
Cylindrical Mechanical Assembly Part 1 - 202-0097 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-0265 |
Idler bearing housing |
2 |
|
| 002 |
202-0627 |
Movable idler arm |
1 |
|
| 003 |
202-1270 |
Drive chain |
1 |
|
| 004 |
202-0856 |
Chain guard |
1 |
|
| 005 |
202-0858 |
Sprocket 10-tooth |
1 |
|
| 006 |
202-0267 |
Idler pulley with bearing |
1 |
|
| 007 |
202-0277 |
Tension spring |
1 |
|
| 008 |
202-0279 |
Idler spacer |
1 |
|
| 009 |
202-0285 |
Cylindrical drive teflon grease hi-pressure lube #1 |
1 |
|
| 010 |
202-0639 |
Pivot Spring |
1 |
|
| 012 |
202-0269 |
Brush driver bearing (includes 202-0265) |
2 |
|
| 013 |
202-0268 |
Fixed idler sprocket with bearing 20 tooth |
1 |
|
| 014 |
202-0266 |
Sprocket 22-tooth |
2 |
|
| 015 |
202-0283 |
Master link |
1 |
|
| 016 |
202-0264 |
Brush driver |
2 |
|
| 017 |
202-0250 |
Chain guard seal |
1 |
|
| 018 |
202-1073 |
Stud 1/4-20 x 1 self-clinching |
1 |
|
| 019 |
202-1058 |
Washer 5/8 teflon |
1 |
|
| 020 |
202-1229 |
Key 1/8 x 1/8 x 3/4 |
1 |
|
| 021 |
999-0164 |
Bolt 1/4-20 x 1 1/2 hex head grade 8 plain finish |
1 |
|
| 022 |
202-0857 |
Stud 1/4-20 x 1 |
2 |
|
| 024 |
202-1106 |
Nut 1/4-20 jam |
2 |
|
| 025 |
202-1346 |
Snap ring 1/2 |
1 |
|
| 026 |
999-1441 |
Bolt 3/8-16 x 3 1/2 hex head stainless steel |
1 |
|
| 027 |
999-0609 |
Nut 1/4-20 hex stainless steel |
1 |
|
| 028 |
999-0169 |
Nut 3/8-24 hex jam plain finish |
1 |
|
| 029 |
999-0335 |
Washer 1/4 x 5/8 SAE flat stainless steel |
2 |
|
| 030 |
999-0617 |
Washer 3/8 x 1 flat stainless steel |
3 |
|
| 031 |
999-1009 |
Screw 10-32 x 1/2 flat head phillips stainless steel |
1 |
|
| 032 |
999-1007 |
Washer 3/8 x 1/16 flat nylon |
2 |
|
| 033 |
999-0198 |
Screw 1/4-20 x 1 1/4 socket cap alloy plain finish |
1 |
|
| 034 |
999-0032 |
Washer 3/8 USS flat plain finish |
2 |
|
|
|
Cylindrical Mechanical Assembly Part 2 - 202-0098 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
202-0307 |
Idler assembly and shaft |
2 |
This part is no longer available alone, you must purchase it in this kit. |
| 002 |
202-0756 |
Guide roller |
6 |
|
| 003 |
202-0630 |
2 hp motor |
1 |
|
| 004 |
202-1264 |
Lateral arm |
2 |
|
| 005 |
202-0856 |
Chain guard |
1 |
|
| 006a |
202-0840 |
27 inch hopper rail |
1 |
|
| 006b |
202-0841 |
30 inch hopper rail |
1 |
|
| 006c |
202-0287 |
Hopper rail 32 inch (OBSOLETE) |
1 |
|
| 007a |
202-0837 |
Hopper 25 inch (OBSOLETE) |
1 |
|
| 007b |
202-0838 |
Hopper 28 inch |
1 |
|
| 007c |
202-0839 |
Hopper 32 inch (OBSOLETE) |
1 |
|
| 008 |
202-1860 |
RH roller bracket |
1 |
|
| 009 |
202-0756 |
Guide roller |
1 |
|
| 010 |
202-1280 |
Fan mount plate |
1 |
|
| 011 |
202-0848 |
Fan plate mount |
1 |
|
| 012 |
202-0849 |
Hopper splash shield (OBSOLETE) |
1 |
|
| 013 |
202-0850 |
Splash shield hopper strip |
1 |
|
| 014 |
202-1239 |
Flanged bearing |
8 |
|
| 015 |
202-0733 |
Scrub arm bracket |
2 |
|
| 016a |
202-0842 |
Cylinidrical drive shaft 25 inch (OBSOLETE) |
1 |
|
| 016b |
202-0843 |
Cylinidrical drive shaft 28 inch |
1 |
|
| 016c |
202-0844 |
Cylinidrical drive shaft 32 inch |
1 |
|
| 017 |
202-1822 |
Brushhead pivot plate |
1 |
|
| 018 |
202-0836 |
Cylindrical brush head 32 inch |
1 |
|
| 019 |
202-1862 |
Cylindrical lift arm |
1 |
|
| 020 |
202-2522 |
48V cooling fan |
1 |
|
| 022 |
202-0192 |
Lift limit switch |
2 |
|
| 023 |
202-0290 |
Cylindrical brush idler door |
1 |
|
| 024 |
202-0296 |
Driveshaft bearing |
2 |
|
| 025 |
202-0855 |
Hopper handle |
1 |
|
| 026 |
202-0307 |
Idler assembly and shaft |
2 |
This part is no longer available alone, you must purchase it in this kit. |
| 028 |
202-0307 |
Idler assembly and shaft |
2 |
This part is no longer available alone, you must purchase it in this kit. |
| 029 |
202-1833 |
Switch bracket |
1 |
|
| 030 |
202-1835 |
Switch bracket arm |
1 |
|
| 031 |
999-0295 |
Nut 4-40 nylon insert lock stainless steel |
1 |
|
| 032 |
999-0860 |
Screw 10-32 x 2 1/2 pan head slotted stainless steel |
3 |
|
| 033 |
999-0169 |
Nut 3/8-24 hex jam plain finish |
2 |
|
| 034 |
202-1189 |
Washer 17.3mm x 32.2mm x 1.6mm flat |
2 |
|
| 035 |
202-0847 |
Square keyway |
2 |
|
| 036 |
999-1510 |
Bolt 3/4-10 x 8 1/2 hex head zinc plated |
2 |
|
| 037 |
202-1279 |
Washer 17mm nylon flat |
6 |
|
| 038 |
999-0424 |
Bolt 5/16-18 x 1 hex head stainless steel |
4 |
|
| 039 |
999-0983 |
Screw 4-40 x 1 pan head phillips zinc plated |
4 |
|
| 040 |
999-0985 |
Washer #4 SAE flat |
4 |
|
| 041 |
999-0859 |
Snap ring 17mm |
2 |
|
| 042 |
999-0069 |
Nut 5/16-18 hex |
6 |
|
| 043 |
999-0295 |
Nut 4-40 nylon insert lock stainless steel |
4 |
|
| 044 |
999-0968 |
Nut 5/8-11 nylon insert jam lock zinc plated |
2 |
|
| 045 |
999-0297 |
Bolt 1/4-20 x 1 hex head stainless steel |
4 |
|
| 046 |
999-0424 |
Bolt 5/16-18 x 1 hex head stainless steel |
2 |
|
| 047 |
999-0424 |
Bolt 5/16-18 x 1 hex head stainless steel |
2 |
|
| 048 |
999-0562 |
Bolt 3/8-16 x 1 hex head stainless steel |
15 |
|
| 049 |
999-1441 |
Bolt 3/8-16 x 3 1/2 hex head stainless steel |
2 |
|
| 050 |
999-0593 |
Nut 5/16-18 hex stainless steel |
4 |
|
| 051 |
999-0635 |
Nut 3/8-16 hex stainless steel |
10 |
|
| 052 |
999-0086 |
Nut 10-32 nylon insert lock zinc plated |
11 |
|
| 053 |
999-0294 |
Nut 1/4-20 hex nylon lock type NE stainless steel |
6 |
|
| 054 |
999-1012 |
Nut 5/16-18 wing stainless steel |
3 |
|
| 055 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
2 |
|
| 056 |
999-0617 |
Washer 3/8 x 1 flat stainless steel |
12 |
|
| 057 |
999-0632 |
Washer 1/4 split lock stainless steel |
4 |
|
| 058 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
7 |
|
| 059 |
999-0659 |
Washer 3/8 medium split lock stainless steel |
15 |
|
| 060 |
999-0074 |
Screw 10-32 x 1/2 round head slotted zinc plated |
8 |
|
| 061 |
999-0414 |
Screw 10-32 x 3/4 pan head slotted zinc plated |
2 |
|
| 063 |
999-1345 |
Screw 1/4-20 x 1 flat head phillips stainless steel |
3 |
|
| 064 |
999-1003 |
Bolt 3/8-16 x 1 button head socket cap stainless steel |
2 |
|
| 065 |
999-0513 |
Nut 3/8-16 nylon insert lock type NE stainless steel |
4 |
|
| 066 |
202-5182 |
Clevis pin |
1 |
|
| 067 |
202-2059 |
Cotter ring |
1 |
|
| 068a |
202-2283 |
32 inch Extra heavy grit scrubbing brush - CYLINDRICAL |
1 |
|
| 068b |
202-0303 |
32 inch Medium grit scrubbing brush - CYLINDRICAL |
1 |
|
| 068c |
202-0302 |
32 inch Light grit scrubbing brush - CYLINDRICAL |
1 |
|
| 068d |
202-0301 |
32 inch Nylon scrubbing brush - CYLINDRICAL |
1 |
|
| 068e |
202-2276 |
32 inch Tampico cylidnrical brush |
1 |
|
| 068f |
202-1332 |
28 inch Mid grit brush |
1 |
|
| 068g |
202-1335 |
28 inch Nylon scrubbing brush - CYLINDRICAL |
1 |
|
| 068h |
202-1333 |
28 inch Light grit scrubbing brush - CYLINDRICAL |
1 |
|
| 068i |
202-1331 |
28 inch Extra heavy grit scrubbing brush - CYLINDRICAL |
1 |
|
| 068j |
202-1336 |
28 inch Tampico brush |
1 |
|
|
|
Central Command Assembly - 202-0099 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 002 |
202-0521 |
Toggle switch |
2 |
|
| 003 |
202-0535 |
Speed control potentiometer |
2 |
|
| 004 |
202-1864 |
Toggle switch protective boot (red) |
1 |
|
| 005 |
202-0989 |
Control knob with washer (red) |
1 |
|
| 006 |
202-1317 |
LCD window display |
1 |
|
| 007 |
202-0348 |
15amp relay |
1 |
|
| 008 |
202-0879 |
Push button switch |
1 |
|
| 009 |
202-1355 |
Toggle switch protective boot (black) |
1 |
|
| 011 |
202-0346 |
80 Amp circuit breaker |
1 |
|
| 012 |
202-0990 |
Control knob (blue) |
1 |
|
| 013b |
202-2299 |
Carbon brush (pkg of 2) |
1 |
|
| 014 |
202-0374 |
Keys (pkg of 2) |
1 |
|
| 015 |
202-0097 |
Toggle switch |
2 |
|
| 016 |
202-1865 |
Toggle switch protective boot (blue) |
1 |
|
| 017 |
202-1866 |
Toggle switch protective boot (green) |
1 |
|
| 019 |
202-1574 |
CONTROL PANEL |
1 |
|
| 020 |
202-0537 |
Key switch (brass and silver) |
1 |
Before 02.2006 and SN 44180 |
| 020b |
202-0374 |
Keys (pkg of 2) |
1 |
Before 02.2006 and SN 44180 |
| 020c |
202-2300 |
Key switch with key entry (red) and ring (black) |
1 |
After 02.2006 and SN 44179 (OEM) |
| 020d |
991-5161 |
Key switch with keys |
1 |
After 02.2006 and SN 44179 (NON-OEM) |
| 020d |
991-1634 |
Key (pkg of 2) |
1 |
After 02.2006 and SN 44179 |
| 021 |
999-0239 |
Nut 10-32 k-lock zinc plated |
8 |
|
| 022 |
202-1867 |
3 hole buss bar (OBSOLETE) |
2 |
|
| 023 |
202-1573 |
COMPONENT PLATE (OBSOLETE) |
1 |
|
| 024 |
202-0343 |
50amp circuit breaker |
3 |
|
| 025 |
202-0250 |
Chain guard seal |
1 |
|
| 026 |
999-0458 |
Screw 8 x 1/2 pan head phillips T-A sheet metal zinc |
10 |
|
| 027 |
202-0830 |
Busbar (5 hole) |
2 |
|
| 029 |
202-2052 |
15amp circuit breaker |
2 |
|
| 030 |
999-0995 |
Screw 8-32 x 1 round head phillips zinc plated |
4 |
|
| 031 |
999-0077 |
Nut 8-32 k-lock zinc plated |
4 |
|
| 032 |
202-0721 |
Microswitch |
1 |
|
| 033 |
991-2103 |
50amp charger plug SB50 with pins (red) |
1 |
|
| 034 |
999-0995 |
Screw 8-32 x 1 round head phillips zinc plated |
1 |
|
| 035 |
202-1369 |
Main controller |
1 |
When ordering this part be sure to order part number 202-2270. 202-2270 is sent out at no charge per Tomcat. |
| 036 |
202-1826 |
.75 snapring |
1 |
|
| 037 |
202-0827 |
Emergency legend plate |
1 |
|
| 038 |
202-3416 |
Transaxle hub assembly |
1 |
|
|
|
Wiring Diagram - |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
- Batteries, Brushes, and Chargers - 202-9995 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 0.9835 |
991-2103 |
50amp charger plug SB50 with pins (red) |
|
|
| 0.9835 |
162-5060 |
24V 20amp battery charger with small SB50 red plug |
1 |
|
| 0.9835 |
996-0749 |
17 inch Lite grit scrubbing brush - 500 grit |
2 |
|
| 0.9835 |
996-0747 |
17 inch Nylon brush |
2 |
|
| 0.9835 |
996-0751 |
17 inch Pad driver |
2 |
|
| 0.9835 |
996-0750 |
17 inch Medium grit scrubbing brush - 180 grit |
2 |
|
| 0.9835 |
996-0748 |
17 inch polypropylene scrubbing brush |
2 |
|
| 0.9835 |
202-0036 |
17 inch Heavy grit stripping brush - 46 grit |
2 |
|
| 0.2395 |
162-0019 |
6V 390Ah wet battery (SNSR) |
4 |
|
| 0.3415 |
162-0048 |
6V 415Ah AGM battery (Group L16) |
4 |
|
|
|
- Pads - 255-1700 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 01 |
255-1740 |
17 inch aqua plus burnishing pad (pkg of 5) |
|
|
| 02 |
255-1735 |
17 inch Armadillo concrete scrubbing pad (pkg of 5) |
|
|
| 03 |
255-1764 |
17 inch Blue ace pad (pkg of 5) |
|
|
| 04 |
255-1742 |
17 inch Blue Jay burnishing pad (pkg of 5) |
|
|
| 05 |
255-1712 |
17 inch Cure white pad (pkg of 5) (OBSOLETE) |
|
|
| 06 |
255-1777 |
17 inch Diamondback extreme stripping pad (pkg of 5) |
|
|
| 07 |
255-1738 |
17 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2 |
|
|
| 08 |
255-1721 |
17 inch gorilla lite burnishing pad (pkg of 5) |
|
|
| 09 |
255-1750 |
17 inch gorilla spray buff/polish/burnish pad (pkg of 5) |
|
|
| 10 |
255-1765 |
17 inch Heat concrete bonding pad (pkg of 5) |
|
|
| 11 |
255-1730 |
17 inch jaguar burnishing pad (pkg of 5) |
|
|
| 12 |
255-1767 |
17 inch Laminated 2001 Gorilla polish pad (pkg of 5) |
|
|
| 13 |
255-1768 |
17 inch Microclean daily cleaning pad (pkg of 2) |
|
|
| 14 |
255-1769 |
17 inch Micropolish polishing and burnishing pad (pkg of 2) |
|
|
| 15 |
255-1790 |
17 inch premium black stripping pad (pkg of 5) |
|
|
| 16 |
255-1770 |
17 inch premium blue cleaning pad (pkg of 5) |
|
|
| 17 |
255-1792 |
17 inch premium brown stripping pad (pkg of 5) |
|
|
| 18 |
255-1780 |
17 inch premium green scrubbing pad (pkg of 5) |
|
|
| 19 |
255-1760 |
17 inch premium red scrubbing pad (pkg of 5) |
|
|
| 20 |
255-1752 |
17 inch premium tan polishing pad (pkg of 5) |
|
|
| 21 |
255-1720 |
17 inch premium white polishing pad (pkg of 5) |
|
|
| 22 |
255-1711 |
17 inch superspeed rubberized pad (pkg of 5) |
|
|
| 23 |
255-1795 |
17 inch razorback stripping pad (pkg of 5) |
|
|
| 24 |
255-1747 |
17 inch Redwood maroon floor prep pad (pkg of 10) |
|
|
| 25 |
255-1755 |
17 inch Ruff non-abrasive brush pad (pkg of 2) |
|
|
| 26 |
255-1723 |
17 inch sand screen driver pad (pkg of 2) |
|
|
| 27 |
255-0139 |
17 inch Professional sand screen 100 grit (pkg of 10) |
|
|
| 28 |
255-0019 |
17 inch Professional sand screen 120 grit (pkg of 10) |
|
|
| 29 |
255-0140 |
17 inch Professional sand screen 150 grit (pkg of 10) |
|
|
| 30 |
255-0141 |
17 inch Professional sand screen 180 grit (pkg of 10) |
|
|
| 31 |
255-0142 |
17 inch Professional sand screen 220 grit (pkg of 10) |
|
|
| 32 |
255-0143 |
17 inch Professional sand screen 400 grit (pkg of 10) |
|
|
| 33 |
255-0138 |
17 inch Professional sand screen 60 grit (pkg of 10) |
|
|
| 34 |
255-0018 |
17 inch Professional sand screen 80 grit (pkg of 10) |
|
|
| 35 |
255-0225 |
17 inch Superscreen sand screen 100 grit (pkg of 10) |
|
|
| 36 |
255-0226 |
17 inch Superscreen sand screen 120 grit (pkg of 10) |
|
|
| 37 |
255-0227 |
17 inch Superscreen sand screen 150 grit (pkg of 10) |
|
|
| 38 |
255-0228 |
17 inch Superscreen sand screen 180 grit (pkg of 10) |
|
|
| 39 |
255-0229 |
17 inch Superscreen sand screen 220 grit (pkg of 10) |
|
|
| 40 |
255-0230 |
17 inch Superscreen sand screen 400 grit (pkg of 10) |
|
|
| 41 |
255-0223 |
17 inch Superscreen sand screen 60 grit (pkg of 10) |
|
|
| 42 |
255-0224 |
17 inch Superscreen sand screen 80 grit (pkg of 10) |
|
|
| 43 |
255-1724 |
17 inch Tiger carpet bonnet (pkg of 2) |
|
|
| 44 |
255-9570 |
17 inch Diamond by Gorilla 11000 Grit (pkg of 2) |
|
|
| 45 |
255-9567 |
17 inch Diamond by Gorilla 1500 Grit (pkg of 2) |
|
|
| 46 |
255-9564 |
17 inch Diamond by Gorilla 200 Grit (pkg of 2) |
|
|
| 47 |
255-9568 |
17 inch Diamond by Gorilla 3000 Grit (pkg of 2) |
|
|
| 48 |
255-9565 |
17 inch Diamond by Gorilla 400 Grit (pkg of 2) |
|
|
| 49 |
255-9566 |
17 inch Diamond by Gorilla 800 Grit (pkg of 2) |
|
|
| 50 |
255-9569 |
17 inch Diamond by Gorilla 8000 Grit (pkg of 2) |
|
|
| 51 |
255-9642 |
17 inch Diamond starter pack (1 of each grit) |
|
|
| 52 |
255-1782 |
17 inch Turbostrip segmented rotary pad (pkg of 4) |
|
|
| 53 |
255-1715 |
17 inch Duala clean and shine pad - low speed (pkg of 5) |
|
|
| 54 |
255-1716 |
17 inch 2001 Duala clean and shine pad - high speed (pkg 5) |
|
|
|
|
- Pad Holders - 275-9029 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 1 |
991-2214 |
Center-Lok II pad holder - left hand thread (red) |
|
|
| 2a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
|
(Pad driver side female, Floor side male) |
| 2b |
991-8577 |
Pad retainer |
|
(Pad driver side male, Floor side female) |
| 3a |
991-2202 |
Big mouth pad holder set (blue) |
|
(includes 3 screws) |
| 3b |
991-2205 |
Deep lock ring and pad grip ring |
|
|
| 4 |
991-2203 |
Big mouth pad holder male thread portion |
|
|
| 5 |
991-2206 |
Center-Lok 3 pad holder |
|
(includes 3 screws) |
| 6 |
996-0372 |
Big mouth pad holder (left hand thread) |
|
|
| 8 |
991-2209 |
Split retainer - pad holder ring (OBSOLETE) |
|
|
| 9 |
N/A |
Not available |
|
(replaced by #3 991-2202) |
| 10 |
991-2211 |
Center lock pad holding cup (male) (yellow) (OBSOLETE) |
|
|
|
|
- Frequently Replaced Parts - 999-9647 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 1 |
162-0019 |
6V 390Ah wet battery (SNSR) |
|
(4) |
| 1 |
162-0048 |
6V 415Ah AGM battery (Group L16) |
|
(4) |
| 2 |
162-5060 |
24V 20amp battery charger with small SB50 red plug |
|
|
| 3 |
162-5070 |
24V 20amp AGM battery charger with small SB50 red plug |
|
|
| 4 |
991-2103 |
50amp charger plug SB50 with pins (red) |
|
|
| 5 |
998-0010 |
Battery jumper cable - ring type (red) |
|
|
| 6a |
202-2300 |
Key switch with key entry (red) and ring (black) |
|
(power) (OEM) |
| 6b |
991-5161 |
Key switch with keys |
|
(power) (NON-OEM) |
| 7 |
991-1634 |
Key (pkg of 2) |
|
|
| 8 |
202-0521 |
Toggle switch |
|
(vacuum) |
| 9 |
202-0879 |
Push button switch |
|
(brush) |
| 11 |
202-0208 |
Adjustable solution flow valve |
|
|
| 12 |
999-0894 |
Screw 3/8-16 x 2 1/2 carriage head stainless steel |
|
|
| 13 |
202-0797 |
Squeegee blade 35 inch gum rubber front |
|
|
| 14 |
202-0801 |
Squeegee blade 35 inch gum rubber rear |
|
|
| 15 |
202-0577 |
Squeegee blade 38 inch gum rubber front |
|
|
| 16 |
202-0579 |
Squeegee blade 38 inch gum rubber rear |
|
|
| 17 |
202-1803 |
Squeegee blade 45 inch gum rubber front |
|
|
| 18 |
202-0904 |
Vacuum hose 31 inch |
|
|
| 19 |
202-0234 |
Tank lid and ring |
|
|
| 21 |
202-0240 |
Drain hose plug |
|
|
| 23 |
202-1091 |
24V 3 stage vacuum motor with gasket and contacts |
|
(Tomcat) |
| 24 |
991-1235 |
24V 3 stage vacuum motor peripheral |
|
(Ametek-Lamb) |
| 25 |
996-1146 |
17 inch Extra heavy grit stripping brush - 46 grit |
|
|
| 26 |
996-0750 |
17 inch Medium grit scrubbing brush - 180 grit |
|
|
| 27 |
996-0749 |
17 inch Lite grit scrubbing brush - 500 grit |
|
|
| 28 |
996-5244 |
16 inch daily cleaning brush (OBSOLETE) |
|
|
| 29 |
996-0751 |
17 inch Pad driver |
|
|
| 30 |
991-2206 |
Center-Lok 3 pad holder |
|
|
|
|