Parts List Complete for PIONEER PE440ST
 

Engine Assembly - 154-2060
RefNbr Part Number Description Req Notes
1 154-3668 Closed loop intake 1
2a 178-0256 Air filter 1 (OEM)
2b 991-6029 Air filter 1 (NON-OEM)
3a 178-0255 Air pre-filter 1 (OEM)
3b 991-6028 Air pre-filter 1 (NON-OEM)
4a 178-0254 Oil filter 1 (OEM)
4b 991-6027 Oil filter 1 (NON-OEM)
5 154-1067 Spark plug 1
6 154-9039 Muffler gasket (FS/FX481V) 2
7 154-0700 P clamp 1
8 154-1140 Adapter 1
9a 154-2037 Oil pressure switch 1 with SafeSense
9b 154-0143 Oil pressure switch with 2 prongs 1 without SafeSense
10 154-0351 Vacuum hose (sold by the foot) 37 in
11 154-0351 Vacuum hose (sold by the foot) 45 in
12 154-0320 Fuel line (sold by the foot) 40 in
13 178-0317 Washer M8 spring 4
14 999-1424 Nut M8-1.25 hex stainless steel 4
15 154-0036 Plastic hose clamp 1
16 154-0360 Engine air intake seal 1
17 154-0362 Oil drain valve 1
18 154-0008 Electric clutch assembly 1
19 154-0015 Neoprene tubing (sold by the inch) 2 in
20 154-2350 Upper clutch spacer 1
21 154-0016 Bottom clutch spacer 1
22 999-0208 Bolt 7/16-20 x 1 1/2 hex head grade 5 zinc plated 1
23a 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1 with SafeSense
23b 169-0142 Muffler plug 1 without SafeSense
24 154-9036 Vertical catalytic muffler (FS/FX481V) 1
25 154-3669 Vertical muffler bracket 1
26 154-2370 Bracket 1
27 154-2371 Micro switch 1
28 154-0544 Screw 4-40 x 3/4 UNF round head machine 2
29 154-1282 Screw 4-40 x 5/8 inch slotted 1
30 154-0600 Lock washer 1
31 999-0016 Washer 1/4 flat plain finish 1
32 154-0540 Nut 4-40 nylon lock 3
33 154-0242 Threaded spacer 1
34 154-2372 Linkage with washer 1
35 999-1158 Washer #6 flat stainless steel 1
36 154-2369 Screw M6 x 20mm 1
37 999-0517 Bolt M8-1.25 x 16mm hex head full thread zinc 2
38 999-0028 Washer 5/16 split lock plain finish 2
39 999-0024 Washer 5/16 flat stainless steel 2
40 999-0798 Bolt 1/4-20 x 1/2 flange grade 8.2 zinc plated 1
41 999-0182 Nut 1/2-20 hex plain finish 1
42 154-0906 Bail return spring 1
43 154-0110 Clamp 1

Frame Assembly - 154-2061
RefNbr Part Number Description Req Notes
1 154-9149 Frame assembly 1
2 154-0600 Lock washer 10
3 154-0475 Axle 1
4a 154-0498 Wheel 2
4b 154-1438 10 inch wheel (gray) 2
5 154-2345 12 inch bumper 1
6 154-2342 Bumper strap 1
7 999-0998 Washer #10 flat stainless steel 4
8 154-2343 Pop rivet 4
9 999-0032 Washer 3/8 USS flat plain finish 6
10 154-0633 Lock washer 6
11 154-0757 Screw 3/8 x 1 2
12 154-3670 Axle mounting block 2
13 999-1260 Screw 1/4-20 x 1 1/2 hex cap stainless steel 4
14 999-0157 Screw 5/16-18 x 3/8 cup point socket set alloy plain finish 2
15 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 4
16 999-0016 Washer 1/4 flat plain finish 4
17 154-2015 Pulley cover 1
18 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 4
19 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 2
20 154-9150 Splash guard plate 1
21a 154-9151 30 inch deck assembly 1 (30 inch)
21b 154-9152 38 inch deck assembly 1 (38 inch)
22 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 2
23 154-0718 Felt dot 1
N/S 997-1002 Pop rivet 3/16 x 7/16 18 (30 inch)
N/S 997-1002 Pop rivet 3/16 x 7/16 20 (38 inch)
N/S 154-3460 Shroud bumper 8 ft (30 inch) (30 inch)
N/S 154-3460 Shroud bumper 10 ft (38 inch)

Bulkhead Assembly - 154-2062
RefNbr Part Number Description Req Notes
1 154-2351 Bulkhead with inserts assembly (OBSOLETE) 1
2 154-2352 Adjustable handle 1
3 154-0537 Handle bracket 2
4 999-0152 Nut 1/4-20 nylon insert lock zinc plated 8
5 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 6
6 154-2353 Rubber washer 2
7 999-0708 Screw 3/8-16 x 2 carriage head grade 5 zinc 2
8 154-0326 Knob 2
9 154-2354 Wave washer 2
10 154-0332 Grooved grommet 5
11 154-2355 Hinge with off-set holes 1
12 154-2356 Swing-out tray assembly 1
13 154-2357 Battery pad 1
14 154-1445 Hour meter 1
15 154-0584 Grommet 3
16 999-0333 Screw 10-24 x 1/2 pan head phillips stainless steel 8
17 154-0649 Nut 10-24 spin lock 8
18 154-0802 Nut 1/4-20 keps 2
20 154-0331 Grooved grommet 5
21 154-1039 Tank strap 2
22 154-2330 Strap slide 1
23 154-0579 Key switch assembly with key 1
24 154-2338 Key 1
25 154-0379 Display board 1
26 154-0885 Spacer 8
27 154-0532 Safe Sense module 1
28 154-2358 Regulator 1
29 154-2359 Screen guard 1
30 999-0998 Washer #10 flat stainless steel 3
31 154-2360 Rivet 3
32 999-0238 Washer 1/4 internal star lock zinc plated 2
33 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 2
34 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 4
35 154-0600 Lock washer 4
36 154-0700 P clamp 2
37 999-0016 Washer 1/4 flat plain finish 4
38a 154-1040 Starter solenoid 1
38b 991-9253 12V DC starter solenoid 1 (NON-OEM)
39a N/A Not available 1 (Decal)
39b 154-3671 Dash decal (OBSOLETE) 1 without SafeSense
40 154-0117 Trim (sold by the foot) 24in
41 154-0764 Screw cap hex head 1/4-20 x 5/8 2
42 154-2362 34 inch fuel hose assembly 1
43 154-0066 Fitting 49 x 6 (regulator to fuel lock) 1
44 154-1076 Female quick coupler 1
N/S 154-1363 Type S mount 2

Main Assembly - 154-2063
RefNbr Part Number Description Req Notes
1 154-0633 Lock washer 5
2 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 4
3a 154-0024 Idler belt tensioner with v-groove pulley 1
3b 991-8595 4 inch idler pulley 1 (NON-OEM) (pulley only)
4 999-0032 Washer 3/8 USS flat plain finish 1
5 154-1203 Screw 3/8 x 1 3/4 1
6 999-0024 Washer 5/16 flat stainless steel 9
7 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
8 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 4
9 999-0028 Washer 5/16 split lock plain finish 1
10 999-0016 Washer 1/4 flat plain finish 7
11 154-0600 Lock washer 6
12 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 3
13 162-0007 12V 12Ah sealed battery 1
14a 154-0526 Stripping brush with lugs 2 16 inch
14b 154-2059 Stripping brush with lugs 2 20 inch
14c 154-1469 Lug 2
15a 154-2052 Gearbox cover 1 30 inch
15b 154-3672 Gearbox cover 1 38 inch
16 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 3
17 154-3673 BX62 belt 1
18 154-2363 Bulkhead hood assembly 1
19 154-1039 Tank strap 1
20 154-2365 Knob 2
21 154-0303 Tank pad (OBSOLETE) 1
22a 154-3577 Rubber skirt assembly 1 4 inch x 86 inch
22b 154-3674 Rubber skirt 1 4 inch x 106 inch
22c 154-0997 Quick change skirt 1 38 inch
23 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 20 in
24 154-0038 Oil drain cap 1
25 154-0036 Plastic hose clamp 1
26 999-0581 Bolt M8-1.25 x 25mm hex head full thread zinc 1
27 154-0110 Clamp 1
28 999-1449 Screw #10 x 1/2 truss head phillips stainless steel 1
29a 154-9153 30 inch gearbox brace 1 30 inch
29b 154-9154 38 inch gearbox brace 1 38 inch
31 154-0820 Fluted knob 1/4-20 x 3/4 stud 2
32 154-3675 Skirt retainer bracket 1
N/S 161-0003 Aluminum propane tank 1

Main Assembly - Deck - 154-2064
RefNbr Part Number Description Req Notes
1a 154-0633 Lock washer 12 30 inch
1b 154-0633 Lock washer 36 38 inch
2 154-0757 Screw 3/8 x 1 2
3a 999-0032 Washer 3/8 USS flat plain finish 12 30 inch
3b 999-0032 Washer 3/8 USS flat plain finish 14 38 inch
4 154-1203 Screw 3/8 x 1 3/4 12
5a 999-0024 Washer 5/16 flat stainless steel 31 30 inch
5b 999-0024 Washer 5/16 flat stainless steel 38 38 inch
6 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
7 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 2
8 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 23
9a 999-0028 Washer 5/16 split lock plain finish 32 30 inch
9b 999-0028 Washer 5/16 split lock plain finish 8 38 inch
10a 154-3676 3/4 inch drive hub 2 30 inch
10b 154-3677 1 inch drive hub 2 38 inch
11 154-2426 Washer 2
12 999-0506 Bolt 1/4-20 x 1 1/2 hex head stainless steel 2
13 154-1215 Coupling 2
14 154-2056 Spider hub 2
15a 154-0482 Square keyway 7 30 inch
15b 154-0262 Key 1/4 x 1/4 x 1-1/2 4 38 inch
16a 154-9018 Right angle gearbox 2 30 inch
16b 154-2005 Right side gearbox 2 38 inch
17a 154-2055 Hub 4 30 inch
17b 154-2063 Hub 4 38 inch
18 999-0016 Washer 1/4 flat plain finish 1
19 154-0600 Lock washer 3
20a 154-2054 Center gearbox 1 30 inch
20b 154-2006 Right side T-drive gearbox 1 38 inch
21 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 2
22 999-0157 Screw 5/16-18 x 3/8 cup point socket set alloy plain finish 4
23a 154-0494 3/4 inch pulley 1 30 inch
23b 154-2011 1 inch pulley 1 38 inch
24 154-3678 Head attachment plate 1
25 154-9041 Cart hook pivot plate 1
26 999-0750 Bolt 3/4-10 x 3 hex head grade 5 zinc plated 1
27 154-2031 Wave washer 1
28 999-9114 Washer 3/4 flat stainless steel 1
29 999-1001 Nut 3/4-10 nylon insert lock zinc plated 1
30 154-2033 Pin 1
31 154-3679 Key 1/4 x 1 1/2 inch 3
32a 154-9155 30 inch gearbox bracket 2 30 inch
32b 154-9156 38 inch gearbox bracket 2 38 inch
33 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 8
34 999-0252 Screw 5/16-18 x 1 carriage head grade 5 zinc 8
35 154-9157 Bracket cover 2
36 154-1339 Bolt 1/4-20 x 3/4 button head stainless steel 1
37 154-9042 Hook plate pivot bushing 1
38 154-3680 Right side plate assembly 1
39 154-3681 Left side plate assembly 1
40 999-0178 Bolt 5/16-18 x 2 hex head grade 5 zinc plated 2
41 999-0882 Screw 3/8-16 x 3/4 hex head hot dipped galvanized 22
42 999-1437 Screw 10-24 x 1/2 inch socket head stainless steel 1
43 154-1217 Washer .2 nylon 1
44 154-1218 Washer .21 nylon 1
45 154-2025 Hitch pin 1
46 154-2024 Hitch pin retainer 1

Regulator, Handle, and Hood Assemblies - 154-2065
RefNbr Part Number Description Req Notes
1 154-0316 Bail 1
2 154-0541 Throttle control cable 1
3 999-0576 Screw 8-18 x 1/2 pan head phillips self-drilling ss 5
4 154-9028 Guide 1
5 154-0640 Bushing 1
6 999-0998 Washer #10 flat stainless steel 2
7 999-0086 Nut 10-32 nylon insert lock zinc plated 1
8 999-1547 Screw 10-24 x 7/8 button head socket stainless steel 1
9 154-2363 Bulkhead hood assembly 1
10 154-0401 Foam seal 1
11 154-2368 Air filter 1
12a 154-1075 Fuel regulator 1
12b 991-6001 Fuel regulator (T60) 1 (NON-OEM)
13 154-0168 Fuel adjustment 1
14 154-0228 Hosebarb 1/8 x 1/4 inch 1
15 154-2051 Extension fitting 1
16 154-1051 12V fuel lock off 1
17 154-0066 Fitting 49 x 6 (regulator to fuel lock) 1
18 154-0348 90 degree elbow fitting 1
19 154-2348 Brass fitting 1

Transport Cart - 154-2066
RefNbr Part Number Description Req Notes
1a 154-1045 Wheel 2
1b 991-8578 Wheel with ball bearing 5 x 2 inch 2
2 999-1537 Bolt 1/2-13 x 8 hex head grade 5 1
3 154-0497 Caster wheel 1
4 999-0050 Nut 1/2-13 hex jam plain finish 1
5 154-9158 Transport cart 1
6a 154-2329 Handle grip 2
6b 991-8571 Handle grip 2 (NON-OEM)
7 154-3445 Transport cart handle assembly 1 (includes 1-6)

Wiring Schematic (with SafeSense) -

RefNbr Part Number Description Req Notes

Wiring Schematic (without SafeSense) -

RefNbr Part Number Description Req Notes

Connections (with SafeSense) - 154-2069
RefNbr Part Number Description Req Notes
A 154-3495 Bulkhead wiring harness with safesense 1
B 154-0338 Negative battery cable 1
C 154-3682 34 inch battery cable 1
D 154-3683 14 inch battery cable 1
E 154-9159 51 inch harness 1
F 154-2336 Wire (solenoid to battery) 1
G 154-0909 20amp fuse 1
H 154-0803 7 1/2amp fuse 1
N/S 999-0182 Nut 1/2-20 hex plain finish 1
N/S 154-0036 Plastic hose clamp 1

Connections (without SafeSense) - 154-2070
RefNbr Part Number Description Req Notes
A 154-9043 Wiring harness 1
B 154-0338 Negative battery cable 1
C 154-3682 34 inch battery cable 1
D 154-3683 14 inch battery cable 1
E 154-9159 51 inch harness 1
F 154-2336 Wire (solenoid to battery) 1
G 154-0909 20amp fuse 1
H 154-0803 7 1/2amp fuse 1
N/S 999-0182 Nut 1/2-20 hex plain finish 1
N/S 154-0036 Plastic hose clamp 1

- Commonly Asked For Parts - 154-9990
RefNbr Part Number Description Req Notes
01 154-0526 Stripping brush with lugs
02 154-0470 104 inch skirt (For 30 inch units)
03 154-0997 Quick change skirt (For 38 inch units)
04 154-3460 Shroud bumper 1 Cut to 7.5 ft for 30 inch units
05 154-3460 Shroud bumper 1 Cut to 9.25 ft for 38 inch units
06 154-2362 34 inch fuel hose assembly
07 154-0066 Fitting 49 x 6 (regulator to fuel lock)
08 154-1076 Female quick coupler
09 154-3577 Rubber skirt assembly
10 154-9036 Vertical catalytic muffler (FS/FX481V)
11 162-0007 12V 12Ah sealed battery
12 178-0317 Washer M8 spring
13 999-1424 Nut M8-1.25 hex stainless steel
14 154-9039 Muffler gasket (FS/FX481V)
15b 154-2059 Stripping brush with lugs (For 38 inch units)
16 154-0541 Throttle control cable
17 154-3445 Transport cart handle assembly

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
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