Parts List Complete for PIONEER PE420GP
 

Wiring Diagram -

RefNbr Part Number Description Req Notes

Connections 1 - 154-3230
RefNbr Part Number Description Req Notes
A 154-3817 Wiring harness 1
D 999-0182 Nut 1/2-20 hex plain finish 1
E 154-0036 Plastic hose clamp 3
F 154-0909 20amp fuse 1
G 154-1128 1/4 inch nylon tubing (sold by the foot) 3 ft
H 154-2314 Sleeve (sold by the foot) 3 ft
N 154-3813 Hour meter wire 1
N/S 154-3818 Pump switch harness 1

Connections 2 - 154-3231
RefNbr Part Number Description Req Notes
E 154-0036 Plastic hose clamp 3
I 154-1128 1/4 inch nylon tubing (sold by the foot) 4 ft
J 154-0320 Fuel line (sold by the foot) 3 ft
K 154-2314 Sleeve (sold by the foot) 3 ft
L 154-0802 Nut 1/4-20 keps 1
M 154-0803 7 1/2amp fuse 2
P 154-3567 Clutch wiring harness 1

Connections HD 1 - 154-3232
RefNbr Part Number Description Req Notes
A 154-3817 Wiring harness 1
D 999-0182 Nut 1/2-20 hex plain finish 1
E 154-0036 Plastic hose clamp 3
F 154-0909 20amp fuse 1
G 154-1128 1/4 inch nylon tubing (sold by the foot) 3 ft
H 154-2314 Sleeve (sold by the foot) 3 ft
Q 154-3819 Safe stop wiring harness 1

Connections HD 2 - 154-3233
RefNbr Part Number Description Req Notes
B 154-3814 Oxygen sensor wire 1
C 154-2321 Negative battery cable 1
E 154-0036 Plastic hose clamp 3
I 154-1128 1/4 inch nylon tubing (sold by the foot) 4 ft
J 154-0320 Fuel line (sold by the foot) 3 ft
K 154-2314 Sleeve (sold by the foot) 3 ft
L 154-0802 Nut 1/4-20 keps 1
M 154-0803 7 1/2amp fuse 2
N 154-3813 Hour meter wire 1
O 154-3567 Clutch wiring harness 1
P 154-3818 Pump switch harness 1
R 154-3820 5 3/4 inch jumper wire (red) 1
S 154-3821 7 1/4 inch jumper wire (red) 1

Engine Assembly - 154-3234
RefNbr Part Number Description Req Notes
1 154-9039 Muffler gasket (FS/FX481V) 2
2 154-0700 P clamp 1
3 154-1140 Adapter 1
4 154-0351 Vacuum hose (sold by the foot) 3 ft
5 154-0320 Fuel line (sold by the foot) 3 ft
6 178-0317 Washer M8 spring 4
7 999-1424 Nut M8-1.25 hex stainless steel 4
8 154-0036 Plastic hose clamp 1
9 154-0362 Oil drain valve 1
10 154-0008 Electric clutch assembly 1
11 154-0015 Neoprene tubing (sold by the inch) 2.5 in
12 154-2350 Upper clutch spacer 1
13 154-0016 Bottom clutch spacer 1
14 999-0208 Bolt 7/16-20 x 1 1/2 hex head grade 5 zinc plated 1
15a 154-3700 Oxygen sensor 1
15b 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1 (NON-OEM)
16 154-1044 Catalytic muffler and manifold assembly (Kawasaki FS481V) 1
17 154-0143 Oil pressure switch with 2 prongs 1
18 154-3508 Filter cage - FS481V 1
19 154-3442 Dust bonnet 1
20 154-3823 Bolt 1/4 x 3 1/2 inch hex head grade 5 2
21 999-0028 Washer 5/16 split lock plain finish 1
22 999-0024 Washer 5/16 flat stainless steel 1
23 154-3824 Spacer 1/2 x 1/4 inch 2
24 999-0182 Nut 1/2-20 hex plain finish 2
25 999-0517 Bolt M8-1.25 x 16mm hex head full thread zinc 1
26 154-0110 Clamp 1
27 154-3668 Closed loop intake 1
28 154-0351 Vacuum hose (sold by the foot) 3 ft
29a 178-0255 Air pre-filter 1
29b 991-6028 Air pre-filter 1 (NON-OEM)
30a 178-0254 Oil filter 1
30b 991-6027 Oil filter 1 (NON-OEM)
31 154-1067 Spark plug 2
32 154-3825 Air filter element 1
33 999-0016 Washer 1/4 flat plain finish 2
34 154-3826 Muffler brace 1
35 154-9036 Vertical catalytic muffler (FS/FX481V) 1
36 999-0798 Bolt 1/4-20 x 1/2 flange grade 8.2 zinc plated 1
37 154-3669 Vertical muffler bracket 1

Deck Assembly - 154-3235
RefNbr Part Number Description Req Notes
1a 154-3827 Replacement liner 1
1b 154-3828 Replacement liner HD 1
2 154-2324 1/32 inch shim 1
3 154-2325 1/16 inch shim 1
4 999-0200 Bolt 1/2-13 x 1 1/4 hex head 4
5 999-0033 Washer 7/16 SAE flat 4
6 154-1055 Caster wheel 1
7 154-0024 Idler belt tensioner with v-groove pulley 1
8 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 1
9 999-0032 Washer 3/8 USS flat plain finish 1
10 999-0050 Nut 1/2-13 hex jam plain finish 1
11 997-2515 Cotter pin 2
12 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 4
13 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
14 154-0754 Clevis pin 2
15 154-3830 9 3/4 inch spindle assembly 1
16 999-0998 Washer #10 flat stainless steel 4
17 154-2345 12 inch bumper 1
18 154-2343 Pop rivet 4
19 154-2342 Bumper strap 1
20 154-3831 1/4 inch elbow fitting 1
21 999-0239 Nut 10-32 k-lock zinc plated 1
22 154-0199 Grommet 1
23 154-3832 Wheel bracket 2
24 154-0748 6 inch wheel (gray) 2
25 999-0024 Washer 5/16 flat stainless steel 4
27 154-0720 Screw 1/4-20 x 1 1/4 socket head with loctite 1
N/S 154-1053 5 inch wheel 1
N/S 991-9255 WHEEL, 5 inch, PERFORMA, FLAT TREAD, GREY 1 (NON-OEM)

Handle Assembly - 154-3236
RefNbr Part Number Description Req Notes
1 154-2327 Bottom handle weldment 1
2 154-2328 Top handle weldment 1
3 999-0242 Screw 3/8-16 x 4 carriage head grade 5 zinc 2
4 999-0032 Washer 3/8 USS flat plain finish 2
5a 154-2329 Handle grip 2
5b 991-8571 Handle grip 2 (NON-OEM)
6 154-0054 Switch box base 1
7 154-2346 16amp micro switch assembly 1
8 999-0998 Washer #10 flat stainless steel 2
9 154-0055 Switch box lever 2
10 154-0056 Switch box spring 2
11 154-0060 Switch box cover 1
12 999-0233 Screw 8 x 1 1/4 hex washer head slotted zinc plated 4
13 999-0188 Nut 3/8-16 nylon insert lock zinc plated 3
14 154-3833 Clamping adjustment lever 1
15 154-3834 Rocker switch 1
16 154-3697 Momentary kill switch bracket 1
17 154-0612 Screw #8 x 3/4 drill kwik 2
18 154-3835 Throttle lever 1
19 154-3836 Throttle cable 1
20 154-3837 Hour meter bracket 1
21 154-1445 Hour meter 1
22 154-0720 Screw 1/4-20 x 1 1/4 socket head with loctite 1
23 154-0719 Steel bushing 2
24 999-0152 Nut 1/4-20 nylon insert lock zinc plated 1
25 999-0086 Nut 10-32 nylon insert lock zinc plated 1
26 154-0802 Nut 1/4-20 keps 1
27 999-0229 Screw 1/4-20 x 1 button head socket plain finish 1
28 154-2143 Plug 1
29 999-0016 Washer 1/4 flat plain finish 1
30 154-0800 Screw 10-24 x 5/8 button head stainless steel 1
31 999-0882 Screw 3/8-16 x 3/4 hex head hot dipped galvanized 2
32 999-0357 Nut 8-32 nylon insert lock stainless steel 1
33 154-3838 Screw #8-32 x 1 1/4 inch flange 1
34 999-0024 Washer 5/16 flat stainless steel 1
35 154-3839 Bolt M8-1.25 x 100mm hex head 1

Main Assembly - 154-3237
RefNbr Part Number Description Req Notes
1 154-2347 Regulator assembly 1
2 991-0009 BX51 belt 1
3 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 3
4 154-0633 Lock washer 3
5 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc 5
6 999-0188 Nut 3/8-16 nylon insert lock zinc plated 5
7 154-0600 Lock washer 2
8 999-0016 Washer 1/4 flat plain finish 8
9 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 7
10 999-0024 Washer 5/16 flat stainless steel 10
11 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 6
12 154-1047 Battery tray 1
13 999-0829 Screw 5/16-18 x 1 1/4 hex head plain finish 1
14 162-0007 12V 12Ah sealed battery 1
15 154-1039 Tank strap 3
16 154-3489 Level S adaptor pad 1
17 154-3840 Solenoid assembly 1
18 999-0028 Washer 5/16 split lock plain finish 3
19 154-3423 Vibration foot with stud (OBSOLETE) 1
20 999-0032 Washer 3/8 USS flat plain finish 10
21 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
22 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 5
23 154-2330 Strap slide 1
24 154-1776 Knob assembly 2
25 154-0700 P clamp 2
26 154-3841 Pump tank bracket assembly 1
27 154-3842 21 inch steel skirt assembly 1
28 154-3843 6 gallon solution tank assembly 1
29 154-0036 Plastic hose clamp 1
30 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 2 ft
31 154-0038 Oil drain cap 1
32 154-0515 Felt for improved skirt design (sold by the foot) 7 ft
33 999-0581 Bolt M8-1.25 x 25mm hex head full thread zinc 1
34 999-1449 Screw #10 x 1/2 truss head phillips stainless steel 1
35 154-0110 Clamp 2
36 154-3720 21 inch pad holder 1
37 154-2097 Steel cylinder 1

Main Assembly HD - 154-3238
RefNbr Part Number Description Req Notes
1 154-3844 Top and base handle assembly with clutch
2 154-2347 Regulator assembly
3 991-0009 BX51 belt
4 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel
5 154-0633 Lock washer
6 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc
7 999-0188 Nut 3/8-16 nylon insert lock zinc plated
8 154-0600 Lock washer
9 999-0016 Washer 1/4 flat plain finish
10 999-0424 Bolt 5/16-18 x 1 hex head stainless steel
11 999-0024 Washer 5/16 flat stainless steel
12 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated
13 154-1047 Battery tray
14 999-0829 Screw 5/16-18 x 1 1/4 hex head plain finish
15 162-0007 12V 12Ah sealed battery
16 154-1039 Tank strap
17 154-3840 Solenoid assembly
18 999-0028 Washer 5/16 split lock plain finish
19 154-0938 Spacer
20 999-0032 Washer 3/8 USS flat plain finish
21 999-0152 Nut 1/4-20 nylon insert lock zinc plated
22 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish
23 154-2330 Strap slide
24 154-1776 Knob assembly
25 154-0700 P clamp
26 154-3841 Pump tank bracket assembly
27 154-3842 21 inch steel skirt assembly
28 154-0036 Plastic hose clamp
29 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot)
30 154-0038 Oil drain cap
31 154-0515 Felt for improved skirt design (sold by the foot)
32 154-0110 Clamp
33 154-3720 21 inch pad holder
34 999-0581 Bolt M8-1.25 x 25mm hex head full thread zinc
35 999-1449 Screw #10 x 1/2 truss head phillips stainless steel
37 154-3489 Level S adaptor pad
38 154-1784 Weight
39 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated
40 154-1789 Vacuum hose adapter
41 154-2188 Lynch pin
42 999-0252 Screw 5/16-18 x 1 carriage head grade 5 zinc
43 154-3845 Polisher weight bracket assembly
44 154-3846 21 inch diamond polisher driver assembly
45 154-3847 Screw 1/4-20 x 1/2 inch button head stainless steel
46 154-3848 6 gallon tank assembly
47 154-3849 Polisher weldment nipple
48 154-3850 Vinyl cap
49 154-2116 Vibration stud mount
50 154-3845 Polisher weight bracket assembly 1
51 154-3852 Safestop relay light assembly (OBSOLETE)
N/S 992-0001 Velcro loop (sold by the inch) 27 in

Regulator and Solenoid Assembly - 154-3239
RefNbr Part Number Description Req Notes
1 991-6001 Fuel regulator (T60) 1
2 154-0168 Fuel adjustment 1
3 154-1051 12V fuel lock off 1
4 154-2333 12 inch fuel hose assembly 1
5 154-0066 Fitting 49 x 6 (regulator to fuel lock) 1
6 154-1076 Female quick coupler 1
7 154-2348 Brass fitting 1
8 154-2349 Brass elbow fitting 1
9a 154-1040 Starter solenoid 1
9b 991-9253 12V DC starter solenoid 1 (NON-OEM)
10 154-2335 9 inch positive cable 1
11 154-0659 14 inch positive battery cable 1
12 154-2336 Wire (solenoid to battery) 1

Regulator and Solenoid Assembly HD - 154-3240
RefNbr Part Number Description Req Notes
1 991-6001 Fuel regulator (T60) 1
2 154-0090 Fitting (regulator to fuel lock) 2
3 154-3755 1/4 inch tee fitting 1
4 154-3756 200 psi pressure switch 1
5 154-0066 Fitting 49 x 6 (regulator to fuel lock) 3
6 154-2333 12 inch fuel hose assembly 1
7 154-0169 Female brass fitting 1
8 154-1051 12V fuel lock off 1
9 154-3763 Safe stop manifold 1
10 154-1076 Female quick coupler 1
11 154-3758 Fitting 1/8 x 1/4 inch 1
12 154-3759 6 psi pressure switch 1
13 154-0168 Fuel adjustment 1
14 154-2349 Brass elbow fitting 1
15 154-2348 Brass fitting 1
16 154-3760 Regulator inlet screen 1
17 154-3853 420GP manifold bracket assembly (OBSOLETE) 1
18 154-0698 18 inch regulator hose 1
19 999-0798 Bolt 1/4-20 x 1/2 flange grade 8.2 zinc plated 2
20 154-2051 Extension fitting 1
21a 154-1040 Starter solenoid 1
21b 991-9253 12V DC starter solenoid 1 (NON-OEM)
22 154-2335 9 inch positive cable 1
23 154-0659 14 inch positive battery cable 1
24 154-2336 Wire (solenoid to battery) 1
25 154-3757 Propane tank overfill warning decal 1
26 154-3770 LED light (red) 1
27 154-0665 12V circuit relay board 1
28 154-3854 Safe stop bracket 1
29 999-1158 Washer #6 flat stainless steel 2
30 999-0227 Nut 6-32 hex nylon insert lock jam zinc plated 2
31 999-0226 Screw 6-32 x 1/2 round head slotted zinc plated 2

Tank and Controls Assembly - 154-3241
RefNbr Part Number Description Req Notes
1 154-3855 1/8 inch NPT brass needle valve 1
3 154-0579 Key switch assembly with key 1
4 154-3856 1/4 inch NPT air fitting 1
5 154-1201 90 degree fitting 2
6 154-1127 Union tee fitting 1
7 154-1128 1/4 inch nylon tubing (sold by the foot) 1 ft
8 999-0998 Washer #10 flat stainless steel 4
9 999-0086 Nut 10-32 nylon insert lock zinc plated 4
10 999-0333 Screw 10-24 x 1/2 pan head phillips stainless steel 4
11 154-3858 12V pump assembly 1
12 154-0331 Grooved grommet 1
13 154-3510 Emissions monitoring module assembly 1
14 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 2
15 999-0151 Nut 8-32 nylon insert lock zinc plated 4
16 154-2338 Key 1
17 154-0804 Terminal fuse block 1
18 999-1031 Screw 10-24 x 1 truss head phillips stainless steel 4
19 154-3859 5/8 inch hose clip 1
20 154-0411 Screw 8-32 x 5/8 flat head phillips 2
21 154-3860 Tank pump bracket 1
22 154-0332 Grooved grommet 1
23 154-1128 1/4 inch nylon tubing (sold by the foot) 1 ft
24 154-3861 3/8 inch NPT PE fitting 1
25 154-1275 Gasket 1
26 154-3862 3/8 inch body coupling 1
27 154-3863 3/8 inch insert coupling 1
28 154-3864 Suction strainer 1
29 154-0320 Fuel line (sold by the foot) 1 ft
30 154-1251 Adapter fitting 1
31 154-0036 Plastic hose clamp 1
32 154-3856 1/4 inch NPT air fitting 1
33 154-1779 6 inch screw on cap 1
34 154-3865 6 gallon solution tank 1
35 154-1780 Vinyl tubing (sold by the inch) 36 in
36 154-1248 2 way ball valve 1
37 154-2141 Hose clamp 1
38 154-0328 Footman loop 1
39 999-1547 Screw 10-24 x 7/8 button head socket stainless steel 2
40 999-0086 Nut 10-32 nylon insert lock zinc plated 2
N/S 154-2337 Starter switch decal 1

Skirt, Driver, and Pad Holder - 154-3242
RefNbr Part Number Description Req Notes
1 154-3842 21 inch steel skirt assembly 1 (includes 2-6)
2 154-0718 Felt dot 2
3 154-0781 Bolt 1/4-20 x 2 1/2 inch hex head tap 1
4 999-0016 Washer 1/4 flat plain finish 2
5 999-0609 Nut 1/4-20 hex stainless steel 1
6 154-0466 Skirt edging (bottom) (sold by the foot) 7 ft
7 154-3720 21 inch pad holder 1 (includes 8-12)
8 154-3866 Modified flexi disc 1
9 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 6
10 999-0506 Bolt 1/4-20 x 1 1/2 hex head stainless steel 3
11 154-3867 Pad retainer 1
12 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
13 154-3846 21 inch diamond polisher driver assembly 1 (includes 14-29)
14 154-3868 Lippage holder 6
15 154-3869 Bolt 1/4 x 3/4 inch 12
16 999-0152 Nut 1/4-20 nylon insert lock zinc plated 12
17 154-1215 Coupling 1
18 154-1203 Screw 3/8 x 1 3/4 3
19 154-0633 Lock washer 3
20 999-1254 Washer 3/8 SAE flat zinc plated 9
21 154-3870 Polisher drive hub weldment 1
22 154-0595 Bolt 3/8 x 2 1/2 hex 3
23 999-0188 Nut 3/8-16 nylon insert lock zinc plated 3
24 154-3871 21 inch driver adapter plate 1
25 154-3872 21 inch driver bottom plate 1
26 999-0252 Screw 5/16-18 x 1 carriage head grade 5 zinc 6
27 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 6
28 154-3873 Bolt M8 x 35mm 6
29 999-0665 Nut M8-1.25 flange lock 6

- Commonly Asked For Parts - 154-9983
RefNbr Part Number Description Req Notes
01 154-3720 21 inch pad holder
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