Parts List Complete for PIONEER MONGREL
 

Wiring Diagram -

RefNbr Part Number Description Req Notes

Electrical Diagram -

RefNbr Part Number Description Req Notes

Bulkhead Assembly - 154-1087
RefNbr Part Number Description Req Notes
1 154-1428 30 inch bulkhead weldment 1
2 154-1429 Control panel assembly 1
3 154-1430 Throttle cable 1
4 154-1431 Throttle bracket 1
5a 154-1040 Starter solenoid 1 (replaces 154-0661)
5b 991-9253 12V DC starter solenoid 1 (NON-OEM)
6 154-0537 Handle bracket 2
7 154-0783 Compression insert 10
8 154-1146 Insert 4
9 154-0332 Grooved grommet 2
10 154-0127 Velcro stud 2
11 154-1432 Plate 1
12 154-0328 Footman loop 2
13 154-0329 Tank strap 1
14 999-0709 Screw 10-24 x 3/4 oval head phillips 4
15 999-0152 Nut 1/4-20 nylon insert lock zinc plated 8
16 999-0016 Washer 1/4 flat plain finish 2
17 154-1433 Danger decal 1
18 154-0584 Grommet 2
19 154-0600 Lock washer 8
20 154-0093 Battery pad (OBSOLETE) 2
21 154-0018 Pop rivet 4
22 999-0086 Nut 10-32 nylon insert lock zinc plated 2
23 999-0333 Screw 10-24 x 1/2 pan head phillips stainless steel 2
24 999-0229 Screw 1/4-20 x 1 button head socket plain finish 6
25 154-1434 Foot peg 2
26 154-0757 Screw 3/8 x 1 2
27 154-0633 Lock washer 2
28 992-0001 Velcro loop (sold by the inch) 8 in (25 yards per roll)
29 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 10

Base Assembly - 154-1088
RefNbr Part Number Description Req Notes
1 154-1435 30 inch base weldment 1
2 154-1436 30 inch deck weldment with band (OBSOLETE) 1
3 154-0783 Compression insert 18
4 154-1437 Axle weldment 1
6 154-1438 10 inch wheel (gray) 2
7 154-1439 Base plate 2
8 154-2082 Plate 1
9 154-1440 Axle adjustment assembly 1
10 154-0744 Pulley tensioner assembly 1
11 154-0600 Lock washer 4
12 999-0016 Washer 1/4 flat plain finish 4
13 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 4
14 154-0633 Lock washer 5
15 999-0028 Washer 5/16 split lock plain finish 4
17 999-0559 Washer 1/2 x 1/4 flat stainless steel 2
18 154-0699 Presto pin 1
19 154-1441 Clevis pin 1
20 154-2033 Pin 2
21 999-0032 Washer 3/8 USS flat plain finish 2
22 999-0882 Screw 3/8-16 x 3/4 hex head hot dipped galvanized 2
23 154-0199 Grommet 2
27 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 4
28 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
29 999-0024 Washer 5/16 flat stainless steel 4
30 154-0745 Screw 3/8 x 2 1
31 999-0959 Nut 3/8-16 hex 4
33 154-1442 Spacer block 2
34 999-1149 Bolt 3/8-16 x 2 carriage head stainless steel 4
35 999-1254 Washer 3/8 SAE flat zinc plated 4

Control Panel Assembly - 154-1089
RefNbr Part Number Description Req Notes
1 154-1443 Control panel 1
2 154-1444 Control flow cable 1
3 154-1445 Hour meter 1
4 154-1446 Rocker switch with light 1
5 154-0319 Starter switch with ground prong (2 keys) 1
6 154-1447 Dash decal (OBSOLETE) 1
7 154-0117 Trim (sold by the foot) 4 ft
8 999-0086 Nut 10-32 nylon insert lock zinc plated 2
9 999-0333 Screw 10-24 x 1/2 pan head phillips stainless steel 2
10 154-1366 Spacer 2
11 154-1448 EcoSense remote module assembly 1
12 154-0665 12V circuit relay board 1
13 999-0336 Screw 6-32 x 3/8 pan head phillips stainless steel 2
14 999-0337 Nut 6-32 nylon insert lock stainless steel 2
15 154-1449 LED light (full recovery tank) (OBSOLETE) 1
16 154-1450 EcoSense dash decal 1

Gearbox Assembly - 154-1090
RefNbr Part Number Description Req Notes
1 154-1451 Weight support bracket (OBSOLETE) 1
2 154-1452 Front gearbox bracket (OBSOLETE) 1
3 154-1453 Compression insert 2
4 154-1454 Brace weldment (OBSOLETE) 1
5 154-9018 Right angle gearbox 2
6 154-1455 T-drive gearbox with input grease seal 1
7 154-2055 Hub 4
8 154-2056 Spider hub 2
9 154-1456 8 1/2 inch deck pulley 1
10 154-2116 Vibration stud mount 2
11 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2
12 999-0028 Washer 5/16 split lock plain finish 25
13 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 23
14 999-0424 Bolt 5/16-18 x 1 hex head stainless steel 2
15 999-0024 Washer 5/16 flat stainless steel 3
16 154-1457 Spacer 1
17 154-1458 Spacer 1
18 154-0482 Square keyway 4
19 154-1459 Square keyway 1

Right Side Drive Hub Assembly - 154-1091
RefNbr Part Number Description Req Notes
1 154-2057 Drive hub (OBSOLETE) 1
2 154-0633 Lock washer 6
3 999-0032 Washer 3/8 USS flat plain finish 6
4 154-1461 Right side clutch plate assembly 1
5 154-1215 Coupling 1
6 154-1203 Screw 3/8 x 1 3/4 6

Left Side Drive Hub Assembly - 154-1092
RefNbr Part Number Description Req Notes
1 154-2057 Drive hub (OBSOLETE) 1
2 154-0633 Lock washer 6
3 999-0032 Washer 3/8 USS flat plain finish 6
4 154-1460 Left side clutch plate assembly 1
5 154-1215 Coupling 1
6 154-1203 Screw 3/8 x 1 3/4 6

Pad Driver Assembly - 154-1093
RefNbr Part Number Description Req Notes
1 154-1462 Disc driver weldment 1
2 154-1463 Internal ring 24
3 154-9020 Sealed bearing 12
4 154-1464 Flex disc assembly 6
5 999-0288 Washer M16 flat zinc plated 6
6 154-1465 Washer .8 flat 6
7 154-9023 Wave spring 6
8 154-9021 V-ring seal 6
9 999-0553 Washer 5/16 medium split lock stainless steel 6
10 999-0024 Washer 5/16 flat stainless steel 6
11 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 6
12 154-1466 Foil tape 2 inch x 50 yard (OBSOLETE) 6
13 154-9017 2 inch vinyl cap 6
14 154-1467 O-ring 6
15 154-1468 Nylon tie 6
16 154-1469 Lug 3
17 154-1470 Screw 1/4-20 x 1 1/2 phillips 3
18 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
19 154-9025 Aluminum holder lip 1
20 999-1444 Screw 5/16-18 x 5/8 flat socket head stainless steel 1
21 154-1471 Roll pin 1
22 154-1472 Shaft 1
23 154-1473 Velcro driver kit 1

OPTIONAL - Rigid Pad Driver Assembly - 154-1094
RefNbr Part Number Description Req Notes
1 154-1462 Disc driver weldment 1
2 154-9021 V-ring seal 6
3 154-1474 3 inch disc assembly 6
4 999-0024 Washer 5/16 flat stainless steel 6
5 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 6
6 999-0028 Washer 5/16 split lock plain finish 6
7 154-1467 O-ring 6
8 154-1467 O-ring 3
9 154-1463 Internal ring 24
10 154-9020 Sealed bearing 12
11 154-9017 2 inch vinyl cap 6
12 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
13 154-1470 Screw 1/4-20 x 1 1/2 phillips 3
14 154-1468 Nylon tie 6
15 154-1466 Foil tape 2 inch x 50 yard (OBSOLETE) 6 x 2 in
16 154-1475 Shaft 1
17 154-9025 Aluminum holder lip 1
18 999-1444 Screw 5/16-18 x 5/8 flat socket head stainless steel 1
19 154-1476 Roll pin 1
20 154-1473 Velcro driver kit 1

Axle Adjustment Assembly - 154-1095
RefNbr Part Number Description Req Notes
1 154-1477 Threaded axle adjustment rod 1
2 154-1478 Handle axle adjustment rod 1
3 999-0157 Screw 5/16-18 x 3/8 cup point socket set alloy plain finish 1

Regulator Assembly - 154-1096
RefNbr Part Number Description Req Notes
1 991-6001 Fuel regulator (T60) 1
2 991-6002 12V fuel lock off (Model 152) 1
3 154-0891 Fuel adjustment fitting 1
4 154-1195 Fuel adjustment screw 1
5 154-0352 Hosebarb 1/8 x 3/8 inch 1
6 154-1196 Screw 10-24 x 5/16 inch set nylon tip 1
7 154-0066 Fitting 49 x 6 (regulator to fuel lock) 2
8 154-0698 18 inch regulator hose 1
9 154-1076 Female quick coupler 1
10 154-0036 Plastic hose clamp 1
11 154-0320 Fuel line (sold by the foot) 3 ft
12 154-0228 Hosebarb 1/8 x 1/4 inch 1
13 154-0702 Fitting 1/8 x 1/8 inch 1
14 154-0351 Vacuum hose (sold by the foot) 3 ft

Engine Assembly - 154-1097
RefNbr Part Number Description Req Notes
1 N/A Not available 1 17HP Kawasaki engine
2 154-0362 Oil drain valve 1
3 166-0004 Spark plug (Kawasaki FH500V/FH541V/FH381V) 1
4a 178-0007 Air filter Kawasaki 1 (OEM)
5 154-9027 17HP dust bonnet 1
6a 178-0005 Air pre-cleaner Kawasaki 1 (OEM)
6b 991-7118 Pre-filter (green) 1 (NON-OEM)
7 154-1058 Oil filter 1
8 154-0249 Kawasaki manifold and muffler 1
9 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1

Front Skirt Assembly - 154-1098
RefNbr Part Number Description Req Notes
0 154-3491 Skirt assembly 1
1 154-1750 Skirt weldment (OBSOLETE) 1
2 999-0006 Washer 3/16 flat zinc plated 18
3 154-0728 Pop rivet 3/16 x 1/2 x 3/8 18
4 154-1751 73.5 inch brush skirt 1
5 154-1752 Latch keeper 1
6 154-0914 Pop rivet 5/32 2

Rear Skirt Assembly - 154-1099
RefNbr Part Number Description Req Notes
0 154-3492 Skirt back assembly 1
1 154-1753 Rear skirt 1
2 154-1754 Dust tube (OBSOLETE) 1
3 154-1755 17.5 inch back brush skirt 1
4 154-1752 Latch keeper 1
5 997-1002 Pop rivet 3/16 x 7/16 4
6 999-0006 Washer 3/16 flat zinc plated 5
7 154-0914 Pop rivet 5/32 2
9 154-0728 Pop rivet 3/16 x 1/2 x 3/8 5
10 999-0266 Washer #8 SAE flat stainless steel 4

Valve Assembly - 154-1100
RefNbr Part Number Description Req Notes
1 154-1248 2 way ball valve 1
2 154-1251 Adapter fitting 1
3 154-1756 Extended valve bracket 1
5 999-0333 Screw 10-24 x 1/2 pan head phillips stainless steel 2
6 999-0086 Nut 10-32 nylon insert lock zinc plated 1
7 154-1757 Bushing 1
8 999-0006 Washer 3/16 flat zinc plated 2
9 999-1031 Screw 10-24 x 1 truss head phillips stainless steel 1
10 178-0150 Clamp 1
11 178-0148 Bolt 5 x 18 1
12 154-1253 Flanged nut 1

Transport Handle Assembly - 154-1101
RefNbr Part Number Description Req Notes
1 154-1758 Handle weldment 2
1 154-1759 Handle grip 1

Front Assembly - 154-1102
RefNbr Part Number Description Req Notes
1 154-1760 30 inch base assembly (OBSOLETE) 1
2 154-0249 Kawasaki manifold and muffler 1
3 154-1761 Engine mounting plate (OBSOLETE) 1
4 154-1762 Regulator assembly 1
5 154-1763 Regulator bracket 1
6 154-1764 Cover (OBSOLETE) 1
7 154-1765 Gearbox cover 1
8 999-0182 Nut 1/2-20 hex plain finish 1
9 154-1766 Right drive hub assembly 1
10 154-1767 Left drive hub assembly 1
11 154-0662 Battery pad 1
12 154-0256 Manifold shield (17HP) 1
13 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 2
14 999-0016 Washer 1/4 flat plain finish 7
15 154-0600 Lock washer 20
16 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 6
17 154-0757 Screw 3/8 x 1 10
18 154-0633 Lock washer 18
19 999-0238 Washer 1/4 internal star lock zinc plated 2
20 154-0036 Plastic hose clamp 1
21 999-0032 Washer 3/8 USS flat plain finish 10
22 999-0108 Bolt 5/16-18 x 1 3/4 hex head grade 5 zinc plated 4
23 999-0024 Washer 5/16 flat stainless steel 4
24 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
25 154-9021 V-ring seal 2
26 154-0482 Square keyway 2
27 999-0157 Screw 5/16-18 x 3/8 cup point socket set alloy plain finish 4
28 154-1768 Clutch plate retainer 2
29 154-1769 Spacer 1
30 154-1770 Drive belt 1
31 154-0008 Electric clutch assembly 1
32 154-0015 Neoprene tubing (sold by the inch) 1
33 999-0853 Screw 7/16-20 x 2 hex head grade 5 plain finish 1
34 154-0016 Bottom clutch spacer 1
35 999-0959 Nut 3/8-16 hex 18
36 999-0824 Screw 1/4-20 x 3 hex head plain finish 2
37 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc 8
38 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 1
39 154-0038 Oil drain cap 1
40 154-1771 Muffler bracket 1
41 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 3
42 154-2092 Gearbox support spacer 2

Rear Assembly - 154-1103
RefNbr Part Number Description Req Notes
1 154-1772 30 inch bulkhead (OBSOLETE) 1
2a 154-0324 Handle assembly 1
2b 154-0316 Bail 1
2c 154-0327 Foam handle grip 1
2d 154-0325 Pivot handle slide block 2
2e 154-0541 Throttle control cable 1
3 154-1773 Tank 1
4 154-1774 Tank bracket 1
5 154-1775 Valve assembly 1
6 154-1776 Knob assembly 2
7 154-1777 Clutch switch 1
8 999-1044 Screw 10-32 x 3/4 pan head phillips stainless steel 2
9 154-0326 Knob 2
10 999-0295 Nut 4-40 nylon insert lock stainless steel 1
11 999-1158 Washer #6 flat stainless steel 1
12 154-0242 Threaded spacer 1
13 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 12
14 999-0708 Screw 3/8-16 x 2 carriage head grade 5 zinc 2
15 154-1778 Clutch switch bracket 1
16 154-1779 6 inch screw on cap 1
17 154-1780 Vinyl tubing (sold by the inch) 3
18 154-1224 Elbow fitting 2
19 154-1221 Tee fitting 1
20 178-0148 Bolt 5 x 18 1
21 178-0150 Clamp 1
22 154-1253 Flanged nut 1
23 154-1275 Gasket 1
24 999-1446 Washer 3/8 x 1 1/2 fender stainless steel 2
25 999-0086 Nut 10-32 nylon insert lock zinc plated 1
26 999-0006 Washer 3/16 flat zinc plated 1
27 154-0640 Bushing 1
28 154-0705 Screw 10-24 x 7/8 button head 1

Entire Assembly - 154-1104
RefNbr Part Number Description Req Notes
1 154-1065 Steel propane tank 1
2 162-0001 12V 35Ah AGM battery 1
3 154-1781 Battery retainer bracket 1
4 154-1782 Access panel with vacuum hole 1
5 154-1783 Support plate 1
6 154-1784 Weight 8
7 154-2188 Lynch pin 2
8 154-1785 Access panel 1
9 154-0700 P clamp 2
10 999-0130 Screw 5/16-18 x 3/4 socket head alloy plain finish 6
11 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 6
12 999-0028 Washer 5/16 split lock plain finish 6
13 999-0016 Washer 1/4 flat plain finish 3
14 154-0600 Lock washer 10
15 999-1099 Bolt 1/4-20 x 3/4 hex head stainless steel 10
16 154-0757 Screw 3/8 x 1 2
17 154-0633 Lock washer 2
18 999-0959 Nut 3/8-16 hex 2
19 154-1786 30 inch deck skirt 1
20 154-1787 1 1/2 inch vacuum hose (OBSOLETE) 1
21 154-1788 45 degree vacuum tube 1
22 154-1789 Vacuum hose adapter 1
23 154-0584 Grommet 1

OPTIONAL - Diamond Pad Driver Plate Assembly - 154-1105
RefNbr Part Number Description Req Notes
1 154-0127 Velcro stud 48
2 154-1469 Lug 3
3 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
5 154-1790 Pad driver plate (OBSOLETE) 1
7 154-1791 Nylon spacer 3
8 999-1447 Screw 1/4-20 x 1 3/4 flat socket head stainless steel 3

OPTIONAL - Multi-Face Pad Driver Assembly - 154-1106
RefNbr Part Number Description Req Notes
1 154-1792 Multi-face driver plate weldment 1
2 154-1791 Nylon spacer 3
3 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 3
4 154-1469 Lug 3
5 999-1436 Bolt 1/4-20 x 1 3/4 hex stainless steel 3
6 154-2086 Magnet 6
7 154-9024 Adapter plate (OBSOLETE) 3

OPTIONAL - Titan Bond Pad Driver Assembly - 154-1107
RefNbr Part Number Description Req Notes
A 154-1793 Right plate assembly 1
B 154-1794 Left plate assembly 1
1 154-1795 Driver plate 1
2 154-1469 Lug 3
3 154-1791 Nylon spacer 3
4 999-0152 Nut 1/4-20 nylon insert lock zinc plated 3
5 999-1448 Bolt 1/4-20 x 1 3/4 carriage head plain finish 3
6 999-1319 Screw M6-1 x 12mm hex head plain finish 18
7 999-1117 Washer M6 split lock stainless steel 18
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