Parts List Complete for PIONEER MEANMACHINE 28
 

Handle Assembly - Kawasaki - 154-0066
RefNbr Part Number Description Req Notes
201 999-0233 Screw 8 x 1 1/4 hex washer head slotted zinc plated 4
202 154-0623 Switch (OBSOLETE) Models with clutch
203 154-0149 Throttle knob 1
204 154-0647 Handle 12V (OBSOLETE) 1 12V start
205a 154-0077 Handle grip 2
205b 991-8571 Handle grip 2 (NON-OEM)
206 154-0071 Adjustable handle lever 1
207 999-0024 Washer 5/16 flat stainless steel 1
208 999-0576 Screw 8-18 x 1/2 pan head phillips self-drilling ss 2
209 154-0319 Starter switch with ground prong (2 keys) 1 12V start
210 999-0242 Screw 3/8-16 x 4 carriage head grade 5 zinc 2
211a 154-0653 Handle complete 12V (OBSOLETE) 1 12V models
211b 154-0648 Handle complete 110V (OBSOLETE) 1 110V models
212 999-0234 Nut 3/8-16 acorn nickel plated 1
213 999-0032 Washer 3/8 USS flat plain finish 1
214a 999-0225 Screw 5/16-18 x 1 button head socket plain finish 2 110V models
214b 999-0225 Screw 5/16-18 x 1 button head socket plain finish 4 12V models
215 178-7081 120V electric starter 1 110V models
216 154-0655 Starter bracket 110V (OBSOLETE) 1 110V models
217a 999-0024 Washer 5/16 flat stainless steel 2 110V models
217b 999-0024 Washer 5/16 flat stainless steel 6 12V models
218a 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 2 110V models
218b 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4 12V models
219 999-0238 Washer 1/4 internal star lock zinc plated 2
220 154-0656 Switch bracket (OBSOLETE) 1 12V models
221 154-1039 Tank strap 1
222 154-0649 Nut 10-24 spin lock 4
223 999-0113 Screw 1/4-20 x 1/2 truss head slotted 2
224a 161-0003 Aluminum propane tank 1
224b 154-1065 Steel propane tank 1
225a 154-0650 Handle assembly 110V (OBSOLETE) 1 110V models w/o clutch
225b 154-0657 Handle assembly 110V with clutch (OBSOLETE) 1 110V models with clutch
225c 154-0658 Handle assembly 12V (OBSOLETE) 1 12V models
226 154-0651 Socket screw 10-24 x 3/4 4
227 154-0328 Footman loop 2
228 999-0232 Screw 3/8-16 x 1 1/4 carriage head grade 5 zinc 5
229 999-0024 Washer 5/16 flat stainless steel 5
230 999-0188 Nut 3/8-16 nylon insert lock zinc plated 5
231 992-0001 Velcro loop (sold by the inch) 1
232a 998-0010 Battery jumper cable - ring type (red) 2
232b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 2 (NON-OEM)
233 154-0660 Screw 8-32 x 2 2
234 999-0151 Nut 8-32 nylon insert lock zinc plated 4
235a 154-1040 Starter solenoid 1 (replaces 154-0661)
235b 991-9253 12V DC starter solenoid 1 (NON-OEM)
236 999-0152 Nut 1/4-20 nylon insert lock zinc plated 2
237 162-0001 12V 35Ah AGM battery 1
238 154-0662 Battery pad 1
239 154-0338 Negative battery cable 1
240 154-0334 Battery retainer assembly (OBSOLETE) 1
241 154-0663 Battery tray (OBSOLETE) 1
242 999-0144 Nut 6-32 k-lock zinc plated 1
243 154-0039 Spring clip 1
244 999-0249 Screw 6-32 x 5/8 round head slotted zinc plated 1
245 160-0006 48 inch throttle control cable 1
246 999-0916 Screw 8-32 x 1/2 pan head phillips stainless steel 2
247 154-0664 Ecosense module 1
248 154-0665 12V circuit relay board 1
249a 154-0666 Cord wrap bracket black formed 1 Black
249b 154-0667 Cord wrap bracket hammer tone formed 1 Hammer-Tone
250 999-0392 Screw 8 x 3/4 hex washer head slotted zinc plated 2
N/S 154-0578 Fuel regulator 1 Kawasaki

Deck Assembly - Non Dust Control - 154-0067
RefNbr Part Number Description Req Notes
300a 154-0678 Deck assembly 17 inch (OBSOLETE) 1 17 inch
300b 154-0668 Deck assembly 21 inch (OBSOLETE) 1 21 inch
300c 154-0679 Deck assembly 21 inch (OBSOLETE) 1 21 inch with Honda 11HP
300d 154-0669 Deck assembly 24 inch (OBSOLETE) 1 24 inch
300e 154-0670 Deck assembly 28 inch (OBSOLETE) 1 28 inch
301a 991-0020 BX47 Belt 1 21 inch Kawasaki w/o clutch and Honda 11HP, and 17 inch Honda 11HP
301b 991-0001 BX46 belt 1 21 inch Kawasaki with clutch
301c 154-1070 BX49 belt 1 24 inch Kawasaki and 24 inch Honda 13HP
301d 991-0021 BX56 belt 1 28 inch Kawasaki and 21 inch Honda 13HP
301e 991-8541 BX-57 belt 1 (28 inch) (after SN 78741)
302a 154-0304 Fender washer 4 Kawasaki
302b 999-0033 Washer 7/16 SAE flat 4 Honda
303a 999-0115 Bolt 1/2-13 x 1 hex head grade 5 4 Kawasaki
303b 999-0200 Bolt 1/2-13 x 1 1/4 hex head 4 Honda
304 999-0032 Washer 3/8 USS flat plain finish 5
305 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 1
306a 154-0019 Hour meter 1 (OEM)
306b 991-8559 Hour meter 1 (NON-OEM)
307 154-0018 Pop rivet 3
308 999-0225 Screw 5/16-18 x 1 button head socket plain finish 4
310 999-0050 Nut 1/2-13 hex jam plain finish 1
311 154-0409 Skirt clamp band (sold by the foot) 2 ft
312 999-0511 Screw 6-32 x 1 pan head phillips zinc plated 4
313 154-0405 RokBak bumper molding (sold by the foot) 1
314 999-0227 Nut 6-32 hex nylon insert lock jam zinc plated 4
315 991-2015 Rear caster wheel 1
316a 154-0297 Wheel bracket assembly 2 21 inch
316b 154-0299 Wheel bracket assembly 2 24 and 28 inch
317 991-2012 5 inch wheel 2
318 154-0285 Clevis pin 2
319 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 6
320 997-2515 Cotter pin 2
321a 154-0024 Idler belt tensioner with v-groove pulley 1
321b 991-8595 4 inch idler pulley 1 (NON-OEM) (pulley only)
322a 154-0451 Spindle assembly w/bearings and pulley (OBSOLETE) 1 17 inch
322b 154-0671 Spindle with 6 3/4 inch pulley 1 21 inch
322c 154-0394 Spindle with 7 1/4 inch pulley 1 24 inch
322d 154-0123 RETRO KIT - Spindle w/ 9.25 inch pulley & belt 1 (28 inch) (before SN 78741)
322e 154-0123-R Spindle assembly refurbished with new bearings 1 28 inch
322f 154-3526 Spindle with 9.25 inch pulley 1 (After SN 78741)
323a 154-0913 Deck 17 inch 1 17 inch
323b 154-0672 Deck 21 inch (OBSOLETE) 1
323c 154-0673 Deck 24 inch (OBSOLETE) 1
323d 154-0674 Deck 28 inch (OBSOLETE) 1
324 154-0408 Pad holder stress relief ring 1
325 999-0152 Nut 1/4-20 nylon insert lock zinc plated 6
326a 154-0910 Padholder 17 inch 1 17 inch
326b 154-0134 21 inch pad driver with studs 1
326c 154-0676 24 inch pad driver with studs (OBSOLETE) 1
326d 154-0126 28 inch pad driver with studs 1
327 154-0268 Washer 3/4 x 39/64 stainless steel 1
328a 154-0128 Flexi-disc 1 Standard
328b 154-1020 Disc (old style) 1 Units with Vacuum
329 154-0312 Spacer ring for Center-Lok II 1 24 and 28 inch models
330a 991-2201 Center-Lok II pad holder - right hand thread (black) 1 24 and 28 inch models
330c 991-2202 Big mouth pad holder set (blue) 1 (NON-OEM)
330d 991-8577 Pad retainer 1 (NON-OEM)
331 999-0016 Washer 1/4 flat plain finish 6
332 999-0124 Screw 1/4-20 x 1 1/4 button head socket cap plain finish 6
334a 154-0911 Padholder 17 inch complete assembly (OBSOLETE) 1 17 inch
334b 154-0729 21 inch pad driver assembly 1
334c 154-0534 24 inch pad driver assembly 1
334d 154-0306 28 inch pad driver assembly 1
335a 154-0127 Velcro stud 50 17 and 21 inch models
335b 154-0127 Velcro stud 76 24 inch models
335c 154-0127 Velcro stud 68 28 inch models
336a 154-0912 17 inch pad driver with studs (OBSOLETE) 1 17 inch
336b 154-0134 21 inch pad driver with studs 1
336c 154-0557 24 inch pad driver with studs 1
336d 154-0126 28 inch pad driver with studs 1
N/S 154-9026 13HP recoil filter 1 For FH381V
N/S 154-0717 28 inch steel skirt assembly
N/S 154-0578 Fuel regulator 1 Kawasaki

- Kawasaki - Muffler - Dust Bonnet - Emission System - 154-1033
RefNbr Part Number Description Req Notes
001 154-9027 17HP dust bonnet
002 154-0245 Filter cage
003 154-0360 Engine air intake seal
004 N/A Not available Emission system
005 154-0249 Kawasaki manifold and muffler Includes item 007
006 N/A Not available Muffler clamp
007 154-0249 Kawasaki manifold and muffler Includes item 005
008 991-1601 Oxygen sensor 1 wire (OBSOLETE)

-Engine- Kawasaki FH381V - 154-2046
RefNbr Part Number Description Req Notes
1 178-0137 Woodruff key 1
2 178-7114 Flywheel 1
4 178-0023 Voltage regulator 1
5 178-7115 Charging coil 1
6 178-0104 Spring 1
7 178-7116 Camshaft assembly 1
8 178-7081 120V electric starter 1 (includes 9 and 10)
9 N/A Not available 1 (Starter gear assembly)
10 178-7117 Armature 1
11a 178-0014 Plastic Kawasaki dipstick 1
11b 178-0016 O-ring 1
12a 178-0003 Oil filter Kawasaki 1 (OEM)
12b 991-7117 Oil filter 1 (NON-OEM)
14 178-7118 Stud bolt 2
15 178-7101 Ignition coil assembly 1
17 166-0004 Spark plug (Kawasaki FH500V/FH541V/FH381V) 2
18a 154-0143 Oil pressure switch with 2 prongs 1 (Pioneer)
18b 170-3221 Oil pressure switch, 3-prong molded plug 1 (Alto-Clarke)
18c 372-3186 Adapter 1 (Alto-Clarke)
19a 178-7096 Carburetor 1
19b 178-0042 Carb intake gasket 1
21 170-3241 Spud kit 1 (Alto-Clarke)
22a 178-7085 Air filter element 1
22b 178-0222 Air filter 1
23 178-0223 Pre-filter 1
24 178-7071 Front air filter case 1
25 178-7073 Rear air filter case 1
27 178-7119 Breather plate and gasket 1
28 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
29 178-7120 Crankcase 1
30 178-7121 Crankcase cover 1
31 178-0084 Oil seal 1
32 178-0033 Bottom oil seal 1
33 178-7092 Cylinder head gasket 2
34a 178-7099 Bare cylinder head #1 1
34b 178-7100 Bare cylinder head #2 1
35a 178-0013 Rocker cover gasket 2 (OEM)
36 178-0078 Rocker case 2
37 178-0076 Rocker arm 2
38 178-0047 Valve spring 2
39 178-0030 Intake valve 1
40 178-0029 Exhaust valve 1
41 178-0010 Oil drain adapter 1
42 154-0362 Oil drain valve 1 (Pioneer)
43 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 1 ft
44 154-0038 Oil drain cap 1 (Pioneer)
45 178-0129 Spark plug wiring harness 1
46 178-7080 13 HP crankcase cover gasket 1
N/S 178-0287 Intake manifold 1
N/S 178-7022 Intake manifold gasket 1
N/S 270-0757 Catalytic muffler 1 (Alto-Clarke)
N/S 154-3432 Catalytic muffler and manifold assembly 1 (Pioneer)
N/S 169-0142 Muffler plug 1
N/S 178-0001 Exhaust manifold gasket 2
N/S 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
N/S 154-0008 Electric clutch assembly 1 (Pioneer clutch models)
N/S 178-7097 Fuel filter 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 154-1042 SafeSense emission monitoring module retro kit 1 (Pioneer)
N/S 991-6002 12V fuel lock off (Model 152) 1
N/S 991-6001 Fuel regulator (T60) 1
N/S 170-2003 Catalytic converter muffler (OBSOLETE) 1
KIT 050-0113 Kawasaki FH381V 100 hour kit 1 (includes oil filter, pre-air filter, air filter and spark plug)
N/S 991-4039 Spark plug tester 1

12V Start Wiring Diagram -

RefNbr Part Number Description Req Notes

110V Start Wiring Diagram -

RefNbr Part Number Description Req Notes

Deck Assembly - Dust Control - 154-2049
RefNbr Part Number Description Req Notes
300a 991-0020 BX47 Belt 1 (21 inch without clutch)
300b 991-0001 BX46 belt 1 (21 inch with clutch)
300c 154-1072 BX49 belt 1 (24 inch)
300d 991-0022 B49 belt 1 (NON-OEM)
300e 991-0021 BX56 belt 1 (28 inch)
300f 991-8541 BX-57 belt 1 (28 inch) (after SN 78741)
301 154-0304 Fender washer 4
302 999-0115 Bolt 1/2-13 x 1 hex head grade 5 4
303 999-0032 Washer 3/8 USS flat plain finish 5
304 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 1
305a 154-0019 Hour meter 1 (OEM)
305b 991-8559 Hour meter 1 (NON-OEM)
306 154-0018 Pop rivet 3
307 999-0225 Screw 5/16-18 x 1 button head socket plain finish 4
308 999-0050 Nut 1/2-13 hex jam plain finish 1
309 154-0409 Skirt clamp band (sold by the foot) 2
310 999-0511 Screw 6-32 x 1 pan head phillips zinc plated 4
311 154-0405 RokBak bumper molding (sold by the foot) 1
312 999-0227 Nut 6-32 hex nylon insert lock jam zinc plated 4
313a 154-0127 Velcro stud 1
313b 991-7138 Velcro stud 1
314 154-0727 Vacuum bag retainer bracket (OBSOLETE) 1
315 999-0229 Screw 1/4-20 x 1 button head socket plain finish 1
316 999-0152 Nut 1/4-20 nylon insert lock zinc plated 8
317 999-0016 Washer 1/4 flat plain finish 15
318 154-1055 Caster wheel 1
319 999-0086 Nut 10-32 nylon insert lock zinc plated 3
320 999-0998 Washer #10 flat stainless steel 6
321a 154-0388 Vacuum bag 1 (For units with a plastic tube.)
321b 154-3693 12 inch dust bag 1 (For units with a metal tube.)
322 154-0371 Dust tube 1
323 154-0403 Dust tube seal 1
324a 154-1053 5 inch wheel 2
324b 991-9255 WHEEL, 5 inch, PERFORMA, FLAT TREAD, GREY 2 (NON-OEM)
324c 154-3568 Washer 2
325a 154-0297 Wheel bracket assembly 2 (21 inch)
325b 154-0299 Wheel bracket assembly 2 (24 inch and 28 inch)
326 154-0285 Clevis pin 2
327 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 6
328 997-2515 Cotter pin 2
329a 154-0024 Idler belt tensioner with v-groove pulley 1
329b 991-8595 4 inch idler pulley 1 (NON-OEM) (pulley only)
330a 154-0710 21 inch steel skirt assembly 1
330b 154-0709 24 inch steel skirt assembly 1
330c 154-0717 28 inch steel skirt assembly 1
331a 154-0404 21 inch vacuum scoop 1
331b 154-0712 24 inch vacuum scoop 1
331c 154-0373 28 inch vacuum scoop 1
332 999-0705 Screw 10-24 x 3/4 pan head phillips stainless steel 3
333 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 3
334 154-0600 Lock washer 7
335a 154-0671 Spindle with 6 3/4 inch pulley 1 (21 inch)
335b 154-0689 Spindle with 7 1/4 inch pulley 1 (24 inch)
335c 154-0123 RETRO KIT - Spindle w/ 9.25 inch pulley & belt 1 (28 inch) (before SN 78741)
335d 154-3526 Spindle with 9.25 inch pulley 1 (28 inch) (after SN 78741)
336a 154-0399 Spindle seal (OBSOLETE) 1 (21 inch)
336b 154-0400 Spindle seal 1 (24 inch and 28 inch)
337a 154-0723 Pulley cover 1 (21 inch)
337b 154-0397 Pulley cover 1 (24 inch)
337c 154-0398 Pulley cover 1 (28 inch)
338 999-0235 Screw 1/4-20 x 3/4 button head socket plain finish 4
339 154-0401 Foam seal 1
340 999-0998 Washer #10 flat stainless steel 4
341a 154-0711 21 inch shroud liner 1
341b 154-0386 24 inch shroud liner 1
341c 154-0374 28 inch shroud liner 1
342a 992-0002 Velcro hook (sold by the inch) 76 in (21 inch)
342b 992-0002 Velcro hook (sold by the inch) 83 in (24 inch)
342c 992-0002 Velcro hook (sold by the inch) 101 in (28 inch)
343a 154-0515 Felt for improved skirt design (sold by the foot) 7 ft (21 and 24 inch)
343b 154-0515 Felt for improved skirt design (sold by the foot) 8 ft (28 inch)
345 154-0728 Pop rivet 3/16 x 1/2 x 3/8 4
346 154-0408 Pad holder stress relief ring 1
347a 154-0134 21 inch pad driver with studs 1
347b 154-0676 24 inch pad driver with studs (OBSOLETE) 1
347c 154-0126 28 inch pad driver with studs 1
348 154-0268 Washer 3/4 x 39/64 stainless steel 1
349 154-0128 Flexi-disc 1
350 154-0312 Spacer ring for Center-Lok II 1
351a 154-1062 Center-Lok II 1 (21 inch)
351b 154-1062 Center-Lok II 1 (24 inch and 28 inch)
351c 991-8577 Pad retainer 1 (NON-OEM)
352 999-0124 Screw 1/4-20 x 1 1/4 button head socket cap plain finish 6
354a 154-0729 21 inch pad driver assembly 1
354b 154-0534 24 inch pad driver assembly 1
354c 154-0306 28 inch pad driver assembly 1
355a 154-0127 Velcro stud 50 (21 inch)
355b 154-0127 Velcro stud 76 (24 inch)
355c 154-0127 Velcro stud 68 (28 inch)
355d 991-7138 Velcro stud x
356a 154-0134 21 inch pad driver with studs 1
356b 154-0557 24 inch pad driver with studs 1
356c 154-0126 28 inch pad driver with studs 1
357 154-0720 Screw 1/4-20 x 1 1/4 socket head with loctite 1
358 154-0719 Steel bushing 1
359a 154-0715 21 inch steel skirt 1
359b 154-0716 24 inch steel skirt 1
359c 154-0717 28 inch steel skirt assembly 1
360 999-0998 Washer #10 flat stainless steel 4
361 154-0721 Rivet 4
362 154-0718 Felt dot 2
363a 154-0466 Skirt edging (bottom) (sold by the foot) 6 ft (21 inch)
363b 154-0466 Skirt edging (bottom) (sold by the foot) 7 ft (24 inch)
363c 154-0466 Skirt edging (bottom) (sold by the foot) 8 ft (28 inch)
364a 154-0516 Bumper molding (sold by the foot) 4 ft (21 inch)
364b 154-0516 Bumper molding (sold by the foot) 5 ft (24 inch)
364c 154-0516 Bumper molding (sold by the foot) 6 ft (28 inch)
365 154-0781 Bolt 1/4-20 x 2 1/2 inch hex head tap 1
366 999-0016 Washer 1/4 flat plain finish 2
367 999-0609 Nut 1/4-20 hex stainless steel 1
368 154-0783 Compression insert 1
369 154-0408 Pad holder stress relief ring 1

- Commonly Asked For Parts - 154-9998
RefNbr Part Number Description Req Notes
01 154-9026 13HP recoil filter
02 154-9027 17HP dust bonnet
03 160-0006 48 inch throttle control cable
04 154-3563 Wiring harness for 12V start (OBSOLETE)
05 999-0208 Bolt 7/16-20 x 1 1/2 hex head grade 5 zinc plated (holds the engine pulley on)

Typical Kawasaki and Honda Fuel Parts - 173-1536
RefNbr Part Number Description Req Notes
001 991-6004 Female quick coupler 1
002 991-6007 Propane fuel hose 1
003 160-0054 45 degree elbow fitting 1
004a 991-6006 Vacuum hose (sold by the foot) 3 ft (Honda)
004b 991-6006 Vacuum hose (sold by the foot) 2 ft (Kawasaki 13HP & 17HP)
005 991-6005 Fuel hose (sold by the foot) 2 ft
006 160-0049 Barb fitting 3/8 x 3/8mp 1
007a 991-6001 Fuel regulator (T60) 1
007b 154-0267 LP regulator kit -- everything needed to rebuild a regulator 1
008 991-6002 12V fuel lock off (Model 152) 1
009a 164-1343 Fitting 1/4 x 1/4 (OBSOLETE) 2 (Honda)
009b 164-1343 Fitting 1/4 x 1/4 (OBSOLETE) 1 (Kawasaki)
010 160-0153 Fitting 3/8 flare x 1/4mp 1
011 160-0047 Vacuum tee 1
012 160-0051 Regulator to lock-off hose (OBSOLETE) 1
013 991-6003 Vacuum fuel lock-off 1
014 161-0002 O-ring 1
016 189-0390 90 degree elbow fitting 1
017 991-6002 12V fuel lock off (Model 152) 1
018 999-1032 Screw 1/4-20 x 5/8 hex head stainless steel 2
019 189-6194 Fuel regulator (Model 60E) 1
020 991-6004 Female quick coupler 1
021 189-0392 Screw #10 x 5/8 pan head phillips 1
022 189-8264 Tube clip .75 1
023 991-6007 Propane fuel hose 1
024 189-0393 Fitting 3/8 MNPT x 1/2 barb 1
025 189-0394 Fuel hose 1
026 189-0395 Vacuum hose (Sold by foot) 1
027 189-0396 Fitting 1/4-28 brass 1
028a 154-1075 Fuel regulator 1
028b 991-6001 Fuel regulator (T60) 1 (NON-OEM)
029 154-0168 Fuel adjustment 1
030 154-1051 12V fuel lock off 1
031 154-2333 12 inch fuel hose assembly 1
032 154-0066 Fitting 49 x 6 (regulator to fuel lock) 1
033 154-1076 Female quick coupler 1
034 154-2348 Brass fitting 1
035 154-2349 Brass elbow fitting 1

-Engine- Kawasaki FH500V/FH541V - 178-4021
RefNbr Part Number Description Req Notes
207a 178-0003 Oil filter Kawasaki 1 (OEM)
207b 991-7117 Oil filter 1 (NON-OEM)
217 999-0024 Washer 5/16 flat stainless steel 8
219 178-0004 Long rear stud 2
222 178-0006 Short front stud 2
228 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 4
229 154-0143 Oil pressure switch with 2 prongs 1
233 999-0673 Nut M6-1 acorn zinc plated 4
238 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
239 178-0010 Oil drain adapter 1
240 178-0016 O-ring 1
241a 178-0211 Left (while operating) cylinder head assembly (FH500V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241b 178-0212 Right (while operating) cylinder head assembly (FH500V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241c 178-7181 Left (while operating) cylinder head assembly (FH541V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241d 178-7180 Right (white operating) cylinder head assembly (FH541V) 1 (This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032)
241e 178-0013 Rocker cover gasket 2 (OEM)
241g 178-0030 Intake valve 2
241h 178-0029 Exhaust valve 2
241i 178-0028 Cylinder head gasket (FH500V engine only) 2
241j 178-7038 Cylinder head gasket (FH541V engine only) 2
241k 178-0035 Intake gasket 2
241l 178-0001 Exhaust manifold gasket 2
241m 178-0036 Exhaust stud bolt 4
241n 178-0032 Valve stem seal 4
242 154-0042 Oil drain valve kit 1
243 154-0037 Tubing 1/2 x 5/8 (clear) (sold by the foot) 1 ft
244 164-0398 Control valve (white clamp) 1
245 178-0020 Air filter clip (includes swivel) 2 (includes 259)
246a 178-0014 Plastic Kawasaki dipstick 1
246b 154-0367 Kawasaki dipstick 1
246c 178-0015 Dipstick tube 1
246d 178-0016 O-ring 1
246e 178-0123 Flanged bolt 1
247 178-0021 Fan housing 1
248 N/A Not available 1 (Starter gear assembly)
249a 178-0024 Ignition coil assembly Kawasaki FH500V/FH541V 2 (OEM)
250 166-0004 Spark plug (Kawasaki FH500V/FH541V/FH381V) 2
257a 160-0083 Starter solenoid (remote mounted) 1
257b 991-9257 SOLENOID -STARTER 12V (NON-OEM)
258a 178-0025 12V starter assembly kit (Kawasaki FH500V & FH541V engines) 1 (Entire starter assembly, includes reference 248)
258b 178-7081 120V electric starter 1 (110V start units)
259 N/A Not available 2 (Swivel) (included with 245)
260 178-0023 Voltage regulator 1
264 164-1536 Spacer (OBSOLETE) 2
265 999-0744 Screw 10-32 x 1 3/4 pan head phillips zinc plated 2
266 999-0053 Washer #10 split lock plain finish 2
267 999-0412 Washer #8 SAE flat 2
268 160-0141 Stud M6 x 130 2
269 164-1538 Rubber cap (OBSOLETE) 1
270 178-0042 Carb intake gasket 2
271 160-0115 Fuel load block 1 (Eagle specific)
272 178-0195 Flanged nut 2
273 160-0116 Brass plug 1/8 1
274 160-0117 Elbow 3/8 x 1/4 mp 1
275 165-0012 Spark plug boot (OBSOLETE) 2
276 178-0129 Spark plug wiring harness 1
280 178-0085 Bolt 6 x 12 flanged 1 (old style)
281a 178-0079 Breather cover and gasket kit 1 (old style)
281b 178-7039 Plate 1 (old style)
282 178-0307 Cover and gasket kit 1 (old style)
284 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
285 178-0036 Exhaust stud bolt 4
286 178-0081 Crankcase complete 1
287 178-0017 Crankcase gasket 1
288 178-0082 Snap ring 2
289 178-0083 Pin 6
290a 178-0028 Cylinder head gasket (FH500V engine only) 2
290b 178-7038 Cylinder head gasket (FH541V engine only) 1
291 178-0032 Valve stem seal 4
292 178-0078 Rocker case 2
293 178-0060 Bolt 6 x 40 flange 4
294a 178-0013 Rocker cover gasket 2 (OEM)
295 178-0087 Flanged bolt 2
296a 178-0027 Left (while operating) bare cylinder head 1 See 178-0211 or 178-7181 for head assembly
296b 178-0026 Right (while operating) bare cylinder head 1 See 178-0212 or 178-7180 for head assembly
297 178-0086 Flanged bolt 8
299 178-0080 Crankcase cover 1
300 178-0084 Oil seal 1
301 178-0033 Bottom oil seal 1
302 178-0309 Breather cover (new style) 1 (new style)
303 178-0308 Breather gasket (new style) 1 (new style)
304 178-0310 Bolt flanged 14mm 1 (new style)
305 178-7002 Air filter assembly 1 (includes 306-310)
306a 178-7004 Air filter case assembly 1
306b 178-0041 Air cleaner rear housing (includes filters and gasket) 1
307a 178-0005 Air pre-cleaner Kawasaki 1 (OEM)
307b 991-7118 Pre-filter (green) 1 (NON-OEM)
308 178-0019 Air filter cover 1
309a 178-0007 Air filter Kawasaki 1 (OEM)
310 178-0197 Nut 1
N/S 050-0006 Kawasaki 100 hour service kit 1
N/S 154-0269 Carbon monoxide safety patch 1
N/S 991-9251 CO DETECTOR 1 (NON-OEM option to 154-0269)
N/S 170-2004 Isolator (OBSOLETE) 5 (for dust control units)
N/S 170-3235 Support bracket 1
N/S 170-3259 Nut M6 x 2 hex 4
N/S 178-0039 Push rod 4
N/S 189-8544 Emissions shutdown module with oxygen sensor 1 (original shut-down system has been made unavailable. This part will need additional wiring that is not included.)
N/S 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 999-0565 Screw 10 x 3/4 pan head phillips sheet metal 2 (not included in kit)
N/S 154-0412 Carburetor for Kawasaki (OBSOLETE) 1 (Pioneer)
N/S 154-0250 Muffler bracket 1 (Super Buffer)
N/S 991-4039 Spark plug tester 1
KIT 050-0006 Kawasaki 100 hour service kit 1 (includes oil filter, pre-air filter, air filter and spark plug)

NON-OEM Dust Bonnet and Cage Option - 178-4041
RefNbr Part Number Description Req Notes
1 991-9014 Kawasaki dust bonnet 1
2a 160-0198 3 tab filter cage with support ring for 17HP (metal) 1 (includes 2b)
2b 160-0297 Filter cage support ring for 17HP (converts 3 tab/4 tab) 1
3 999-0250 Bolt M5-.8 x 10mm hex head full thread 3 (to secure cage to ring)
4 999-0740 Nut M5-.8 hex stainless steel 3 (to secure cage to ring)
5 999-0673 Nut M6-1 acorn zinc plated 4 (to secure ring to engine)
6 999-0123 Washer 1/4 SAE flat zinc plated 7 (to secure cage and ring to engine)
7 160-0123 3 tab filter cage for 18HP (metal) 1

-Engine- Kawasaki FS481V - 189-6100
RefNbr Part Number Description Req Notes
001 178-0329 Bolt 12 x 30 1
002 178-0135 Washer 1 (DS10 only)
003 178-0137 Woodruff key 1
004 178-7107 Flywheel assembly 1
005 189-5152 Propane emission decal 1
006 189-0392 Screw #10 x 5/8 pan head phillips 2
007a 189-8544 Emissions shutdown module with oxygen sensor 1 (Betco)
007b 154-1042 SafeSense emission monitoring module retro kit 1 (Pioneer)
008a 189-3090 Oil dipstick 1 (Plastic oil dipsticks are only good for a short time because the last couple inches of the dipstick are always in oil and will eventually stain, get brittle, and then break off inside the engine due to the high heat of the oil. The pieces of plastic can cause problems inside the engine and the only way to get them out is to remove the crankcase, which is very labor intensive.)
008b 154-0367 Kawasaki dipstick 1
009a 178-0306 Dipstick tube 1
009b 178-0016 O-ring 2
010 178-0265 Voltage regulator 1
011 178-0330 Wire lead 1
012 178-0331 Screw 2
013 178-0123 Flanged bolt 4
014 178-7106 Electric starter 1
015a 178-0264 Ignition coil assembly Kawasaki FS481V 2
015b 991-7143 Ignition coil assembly 2 (NON-OEM)
016a 166-0008 Spark plug (Kawasaki FS481V) 2
016b 178-7104 Spark plug wiring harness 1
017 178-0280 Intake manifold 1
018a 178-0255 Air pre-filter 1 (OEM)
018b 991-6028 Air pre-filter 1 (NON-OEM)
019a 178-0256 Air filter 1 (Betco) (OEM)
019b 991-6029 Air filter 1 (NON-OEM)
019c 178-0256 Air filter 1 (Kawasaki)
019d 178-7207 Air filter assembly with prefilter 1 (Kawasaki)
020 178-0281 Hose clamp 1
021 178-0282 Hose 1
022 178-0279 Air filter case 1
023 178-0278 O-ring 2
024 178-0277 Thumb nut 2
025 178-0283 Hose clamp 1
026a 178-0290 Carburetor assembly 1 (Pioneer, Nilfisk, Kawasaki)
026b 189-5148 Carburetor aluminum block (keep internal parts of old carb) 1 (Betco)
027 178-0284 Stud bolt 2
028 178-0332 Plug 1
029 178-0333 Clamp 1
030 178-0195 Flanged nut 2
031 178-0334 Intake pipe 1
032 178-0042 Carb intake gasket 2
033 178-0257 Gasket 2
034 178-0036 Exhaust stud bolt 4
035 178-0335 Bolt 6 x 12 7
036 178-7108 Breather cover 1
037 178-0263 Breather gasket 1
038 189-8452 J clip stamped hook 1
039 178-7109 Breather pipe 1
040 178-0151 Screw pan head 1
041 178-7110 Breather plate 1
042 178-7111 Breather valve 1
043 178-0043 Top oil seal (upper crankshaft - Kawasaki) 1
044a 178-0113 Plug 1
044b 178-0010 Oil drain adapter 1
044c 178-0016 O-ring 2
045a 178-0254 Oil filter 1 (OEM)
045b 991-6027 Oil filter 1 (NON-OEM)
046 154-0143 Oil pressure switch with 2 prongs 1
047 178-0206 Clamp 1
048 178-7012 Plug 1
049 178-0336 Crankcase complete 1 (includes 50)
050 178-0337 Joint 1
051 178-0302 O-ring 1
052 178-0338 Pipe 3
053 178-0273 Dowell pin 6
054 178-0261 Cylinder head gasket (FS481V engine only) 2
055a 178-0304 #1 right cylinder head assembly (FS481V) 1 (Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs)
055b 178-0258 Right (while operating) bare cylinder head #1 1
055c 178-0305 #2 left cylinder head assembly (FS481V) 1 (Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs)
055d 178-0259 Left (while operating) bare cylinder head #2 1
056 178-0272 Head bolt 14
058 178-0339 Lift hook 1
059 178-0032 Valve stem seal 4
060 178-0124 Bolt 6 x 25 flange 10
061a 178-7112 Rocker case (cylinder #2) 1
061b 178-7113 Rocker case (cylinder #1) 1
062 178-0262 Rocker case gasket 2
064 178-0272 Head bolt 14
065 178-0036 Exhaust stud bolt 4
066 178-0271 Head bolt 6
067 999-1489 Screw 3/8-16 x 1 1/2 hex head stainless steel 4
068 999-0034 Washer 3/8 split lock plain finish 4
069 178-0260 Bottom oil seal 1
071 178-0236 Plug 2
073 178-0340 Plug 1
074 178-0084 Oil seal 1
075 178-0322 Crankcase cover 1
076 178-0338 Pipe 3
077 178-0273 Dowell pin 6
078 204-0071 Bolt 1
079 999-0120 Washer 3/8 SAE flat 1
080 189-8544 Emissions shutdown module with oxygen sensor 1 (Betco)
081 189-5147 Nut 1
082a 169-0142 Muffler plug 1 (Pioneer)
082b 991-1601 Oxygen sensor 1 wire (OBSOLETE) 1
083a 189-3087 Catalytic muffler and manifold assembly 1 (Betco)
083b 154-1044 Catalytic muffler and manifold assembly (Kawasaki FS481V) 1 (Pioneer)
084 178-0286 Fan housing kit 1
090 178-7133 Bolt 4
091 178-0386 Washer 4
092 178-0098 Collet (valve keeper) (sold individually - need 2 per valve) 8
093 178-0048 Valve retainer ring 4
094 178-0276 Valve spring 4
095 178-0270 Intake valve 2
096 178-0045 Lifter 4
097 178-0268 Push rod 4
098 178-0269 Exhaust valve 2
099 178-7134 Nut 4
100 178-0353 Bracket 4
101 178-0384 Bolt 8 x 14 flange 4
102 178-7132 Collar 4
103 178-0383 Rocker arm 4
KIT 050-0007 Kawasaki FS481V 100 hour kit 1 (includes oil filter, pre-air filter, air filter and spark plug)
N/S 189-8544 Emissions shutdown module with oxygen sensor 1
N/S 991-1810 Compression tester 1
N/S 991-1832 Emission tester 1
N/S 178-0274 Throttle control plate 1
N/S 178-0313 Charging coil (stator) 1
N/S 178-0275 Spring 1
N/S 178-0316 Fan 1
N/S 991-4039 Spark plug tester 1

- Pads - 255-2800
RefNbr Part Number Description Req Notes
01 255-2840 28 inch aqua plus burnishing pad (pkg of 5)
02 255-2840 28 inch aqua plus burnishing pad (pkg of 5)
03 255-2835 28 inch Armadillo concrete scrubbing pad (pkg of 5)
04 255-2835 28 inch Armadillo concrete scrubbing pad (pkg of 5)
05 255-2864 28 inch Blue ace pad (pkg of 5)
06 255-2864 28 inch Blue ace pad (pkg of 5)
07 255-2842 28 inch Blue Jay burnishing pad (pkg of 5)
08 255-2842 28 inch Blue Jay burnishing pad (pkg of 5)
09 255-2812 28 inch Cure white pad (pkg of 5)
10 255-2812 28 inch Cure white pad (pkg of 5)
11 255-2877 28 inch Diamondback extreme stripping pad (pkg of 5)
12 255-2877 28 inch Diamondback extreme stripping pad (pkg of 5)
13 255-2838 28 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
14 255-2821 28 inch gorilla lite burnishing pad (pkg of 5)
15 255-2821 28 inch gorilla lite burnishing pad (pkg of 5)
16 255-2850 28 inch gorilla spray buff/polish/burnish pad (pkg of 5)
17 255-2850 28 inch gorilla spray buff/polish/burnish pad (pkg of 5)
18 255-2865 28 inch Heat concrete bonding pad (pkg of 5)
19 255-2865 28 inch Heat concrete bonding pad (pkg of 5)
20 255-2830 28 inch jaguar burnishing pad (pkg of 5)
21 255-2830 28 inch jaguar burnishing pad (pkg of 5)
22 255-2890 28 inch premium black stripping pad (pkg of 5)
23 255-2890 28 inch premium black stripping pad (pkg of 5)
24 255-2870 28 inch premium blue cleaning pad (pkg of 5)
25 255-2870 28 inch premium blue cleaning pad (pkg of 5)
26 255-2892 28 inch premium brown stripping pad (pkg of 5)
27 255-2892 28 inch premium brown stripping pad (pkg of 5)
28 255-2880 28 inch premium green scrubbing pad (pkg of 5)
29 255-2880 28 inch premium green scrubbing pad (pkg of 5)
30 255-2860 28 inch premium red scrubbing pad (pkg of 5)
31 255-2860 28 inch premium red scrubbing pad (pkg of 5)
32 255-2852 28 inch premium tan polishing pad (pkg of 5)
33 255-2852 28 inch premium tan polishing pad (pkg of 5)
34 255-2820 28 inch premium white polishing pad (pkg of 5)
35 255-2820 28 inch premium white polishing pad (pkg of 5)
36 255-2895 28 inch razorback stripping pad (pkg of 5)
37 255-2895 28 inch razorback stripping pad (pkg of 5)
38 255-2811 28 inch superspeed rubberized pad (pkg of 5)
39 255-2811 28 inch superspeed rubberized pad (pkg of 5)
40 255-9633 28 inch Diamond by Gorilla 11000 Grit (pkg of 2)
41 255-9630 28 inch Diamond by Gorilla 1500 Grit (pkg of 2)
42 255-9627 28 inch Diamond by Gorilla 200 Grit (pkg of 2)
43 255-9631 28 inch Diamond by Gorilla 3000 Grit (pkg of 2)
44 255-9628 28 inch Diamond by Gorilla 400 Grit (pkg of 2)
45 255-9629 28 inch Diamond by Gorilla 800 Grit (pkg of 2)
46 255-9632 28 inch Diamond by Gorilla 8000 Grit (pkg of 2)
47 255-9651 28 inch Diamond starter pack (1 of each grit)

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)

Fuel System Overview -

RefNbr Part Number Description Req Notes

- Frequently Replaced Parts - 999-9666
RefNbr Part Number Description Req Notes
01 162-0007 12V 12Ah sealed battery
02 154-0319 Starter switch with ground prong (2 keys)
03 991-1901 Key
04 154-0623 Switch (OBSOLETE)
05a 154-0019 Hour meter 1 (OEM)
05b 991-8559 Hour meter 1 (NON-OEM)
06 991-0021 BX56 belt
07 991-2012 5 inch wheel
08 991-2015 Rear caster wheel
09 161-0003 Aluminum propane tank
09 161-0004 Steel propane tank
10a 154-0077 Handle grip
11 154-1039 Tank strap
12 154-0306 28 inch pad driver assembly
13 991-2206 Center-Lok 3 pad holder
14 160-0006 48 inch throttle control cable
15 991-6004 Female quick coupler
16 991-6001 Fuel regulator (T60)
17 991-6002 12V fuel lock off (Model 152)
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