Parts List Complete for PIONEER CLNSTAR 20 CS2000
 

Wiring Diagram - 154-1153
RefNbr Part Number Description Req Notes
1 154-1837 Key switch 1
2 154-0620 Vacuum switch 2
3 154-1838 Battery charge indicator 1
4 154-1839 Potentiometer 1
5 154-1840 Microswitch 1
6 154-1841 Relay 1
7 154-1842 Diode 1
8 154-1843 Sheath 1
9 154-1844 Electronic assembly 1
10 154-1845 Solenoid contactor 2
11 154-1846 Net 2
12 154-9033 Float assembly 1
13 154-1847 Cable holder 1
14 154-1848 Fuse 1
15a 154-0999 120amp charger plug (gray) SB120 1
15b 991-1918 CHARGER PLUG 120A GRAY, 6GA TERM. 1 (NO-OEM)
16 154-1850 Negative cable 1
17 154-1851 Positive cable 1
19a 998-0010 Battery jumper cable - ring type (red) 1
19b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 1 (NON-OEM)
20 154-1854 Terminal board 1
21 154-1855 Terminal board 1
22a 154-1856 Traction drive motor 1
22b 154-3548 Carbon brush (sold each) 2
23 154-1857 24V brush motor 1
24 154-1858 Female plug 1
25 154-1859 Male plug 1
26a 154-0996 24V 2 stage vacuum motor 1 (Pioneer)
26b 991-1209 24V 2 stage vacuum motor peripheral 1 (Ametek-Lamb)
27 154-1860 Positive cable 1
28 154-1861 Negative cable 1
29 154-1862 Overload cut-out 1
30 154-1863 Diode 1
31 154-1864 Solenoid valve 1
N/S 154-1866 Fuse 1

Tank and Cover Assembly - 154-1154
RefNbr Part Number Description Req Notes
1 154-1867 Plate 1
2 154-1868 Case 1
3 154-1869 Nut 24
4 154-1870 Plastic hinge (black) 4
5 154-1871 Screw 24
6 154-1872 Support plate (OBSOLETE) 1
7 154-1873 Self locking nut 3
8 999-0998 Washer #10 flat stainless steel 3
9 999-0998 Washer #10 flat stainless steel 3
10 154-1874 Screw (OBSOLETE) 3
11 154-1875 Plug 1
12 154-2784 Cover 1
13 154-1877 Screw 1
14 154-1878 Spring 1
15 999-0998 Washer #10 flat stainless steel 1
16 154-1873 Self locking nut 1
17 154-1880 Fairlead 1
18 154-1881 Battery cover 1
19 154-1882 Recovery tank 1
20 154-1883 Upper tank cover 1
21 154-1884 Tank cover assembly 1 (includes 20)
22 154-1885 Gasket 1
23 154-1886 Solution tank 1
24 154-1887 Brush housing 1
25 154-1889 Brush housing bumper 1
26 154-1890 Bumper strip 1
27 154-1891 Galvanized spring 2
28 154-1892 Screw 4
29 154-1876 Brass nut (OBSOLETE) 6
30 154-1879 Washer 4
31 154-1848 Fuse 1
32 154-1893 Screw 4
33 999-0998 Washer #10 flat stainless steel 4
34 154-1894 Sheet (OBSOLETE) 1
35 154-1895 Screw 2
36 154-1892 Screw 1
37 154-1896 Terminal board 1
38 154-1897 Support (OBSOLETE) 1
39 154-1873 Self locking nut 1
40 154-1898 Washer 2
41 154-1892 Screw 2
42 154-1892 Screw 2
43 999-0998 Washer #10 flat stainless steel 2
44 154-1899 Spring 1
45 154-1873 Self locking nut 2
46 154-1900 Washer 2
47 154-1892 Screw 1
48 999-0998 Washer #10 flat stainless steel 1
49 154-1879 Washer 1
50 154-1901 Screw 2
53 154-1873 Self locking nut 1
54 154-1904 Gasket 1
55 154-1905 Screw (OBSOLETE) 1
56 154-1873 Self locking nut 1
57 154-1906 Cable 2
58 154-1907 Screw 3
59 154-1908 Washer 3
60 154-1909 Self locking nut 3
61 154-1903 Screw 2
62 154-1910 Cap 1
63 154-1003 Brush housing assembly 1 (includes 24-27, 42-45, 49, 58-60, 81, 83, 85, 86 and 87)
64 154-1004 Plug 1
65 154-1005 Gasket 1
66 154-1006 Union 1
67 997-2004 Hose clamp 1
68 154-1877 Screw 1
69 154-1912 Solution hose clip 1
70 154-1913 Hose 1 (Solution)
71 997-2004 Hose clamp 3
72 154-1914 Hose 1
73 154-1915 Union 1
74 154-1916 Gasket 1
75 154-1917 Hosebarb 1
76 154-1918 Sound proofing 1
77 154-1919 Sound proofing 1
78 154-1918 Sound proofing 1
79 154-1920 Tee 1
80 154-1921 Union 1
81 154-1922 Support 2
82 154-1873 Self locking nut 1
83 154-1923 Screw 1
85 154-1924 Guide wheel 1
86 154-1925 Bushing 1
87 154-1926 Self locking nut 1
88a 154-3579 Gasket 1 (models with 4 digit SN)
88b 154-1927 Gasket 1 (models with 9 digit SN)
89b 154-1928 Plug 1 (models with 9 digit SN)
90 154-1929 Screw 4
91 154-1930 Nut 4
92a 154-1931 Brass solution filter kit 1
92b 154-1932 Plastic solution filter kit 1 (models with 9 digit SN)
93 154-1933 Filter 1
94 N/A Not available 1 (Washer)

Pad Driver Assembly - 154-1155
RefNbr Part Number Description Req Notes
1 154-1935 Bracket 1
2 154-1936 Screw 2
3 154-1937 Chassis 1
4 154-1938 Screw 1
5 154-1939 Bushing 4
6 154-1940 Lever (OBSOLETE) 1
7 154-1941 Bushing 2
8 154-1938 Screw 1
9 154-1936 Screw 2
10 154-1942 Pedal cover 1
11 154-1943 Pedal 1
12 154-1944 Lever 1
13 154-1857 24V brush motor 1
14 154-1945 Carbon brush 4
15 154-1938 Screw 4
16 154-1946 Nut (OBSOLETE) 2
17 997-2004 Hose clamp 1
18 154-1947 Union 1
19 154-1948 Gasket 1
20 154-1949 Hose 1
21 154-1950 Bracket (OBSOLETE) 1
22 154-1951 Spacer 1
23 154-1952 Square keyway 1
24 154-1953 Flange 1
25 154-1954 Washer 1
26 154-1955 Screw 1
27 996-1606 Pad driver 1
28 154-1956 Self threading screw 3
29 154-1957 Brush flange 1
30 154-1958 Support 1
31 154-1959 Screw 2
32 154-1960 Connector 1
33 154-1864 Solenoid valve 1
34 154-1961 Union 1
35 154-1962 20 inch nylon brush 1
36 154-1963 Screw (OBSOLETE) 4
37 154-1964 Washer (OBSOLETE) 4
38 997-2004 Hose clamp 1
39 154-1965 Connector 1
40 154-1966 Pole hood (OBSOLETE) 2
41 154-1967 Screw 1
42 154-1968 Spring 1
43 154-3581 Pad holder insert 1 (models with 9 digit SN)

Drive Wheel Assembly - 154-1156
RefNbr Part Number Description Req Notes
1 154-1926 Self locking nut 1
2 154-1969 Lever (OBSOLETE) 1
3 154-1970 Bracket 1
4 154-1971 Spring 1
5 154-1972 Screw (OBSOLETE) 1
6 154-1879 Washer 1
7 154-1898 Washer 1
8 154-1926 Self locking nut 1
9 154-1973 Support (OBSOLETE) 1
10 154-1898 Washer 1
11 154-1900 Washer 1
12 154-1974 Screw 1
13 154-1975 Screw (OBSOLETE) 2
14 154-1976 Caster wheel 2
15 154-1977 Washer 12
16 154-1978 Washer 12
17 154-1979 Screw 8
18 154-1980 Screw (OBSOLETE) 6
19 154-1981 Left side plate (OBSOLETE) 1
20 154-1982 Right side plate (OBSOLETE) 1
21 154-1983 Rubber dust cover 1
22 154-1984 Left side strip 1
23 154-1985 Screw 4
24 154-1986 Nut 6
25 154-1987 Right side strip (OBSOLETE) 1
26 154-1988 Bushing 1
27a 154-1856 Traction drive motor 1
27b 154-3548 Carbon brush (sold each) 2
28 154-1977 Washer 2
30 154-1989 Drive motor pulley 1
31 154-1926 Self locking nut 1
32 154-1895 Screw 1
33 154-1990 Belt 1
34 999-0998 Washer #10 flat stainless steel 1
35 154-1892 Screw 1
36 154-1991 Clip 2
37 154-1992 Wheel 2
38 154-1993 Right side spring 1
39 154-1994 Spacer 2
40 154-1995 Wheel axle 1
41 154-1996 Dowel 2
42 154-1997 Pulley 1
43 154-1998 Left side spring 1
44 154-1977 Washer 4
45 154-1978 Washer 4
46 154-2548 Ball bearing 2
47 154-1985 Screw 1
48 154-2549 Self locking nut 2
49 154-2550 Lever 1
50 154-1979 Screw 1
51 154-2551 Nut 1
52 154-2552 Brake shoe 2
53 154-2549 Self locking nut 1
54 154-2553 Spring 1
55 154-2554 Wheel kit 1 (includes 36-47)
56 154-2555 Screw 1
N/S 154-1988 Bushing 1

Squeegee Assembly - 154-1157
RefNbr Part Number Description Req Notes
1 154-2556 Joint 1
2 154-2557 Pin 1
3 154-2551 Nut 1
4 154-2558 Tie rod 1
5 154-2559 Split pin 1
6 154-2560 Screw 1
7 999-0998 Washer #10 flat stainless steel 1
8 154-1001 Valve lever 1
9 154-1002 Gasket 1
10 154-2561 Connector 1
11 154-1000 Valve 1
12 154-1917 Hosebarb 1
13 154-2562 Clamp 2
14 154-2563 Hose 1
15 154-2564 Ball bearing 1
16 154-2556 Joint 1
17 154-2557 Pin 1
18 154-2094 Spring 2
19 154-2565 Washer 1
20 154-1900 Washer 1
21 154-1974 Screw 2
22 154-2566 Screw 2
23 154-2567 Nut 2
24 154-2568 Support 1
25 154-1985 Screw 1
26 154-2569 Shaft 1
27 154-2570 Wheel 2
28 154-2571 Plate 1
29 154-1936 Screw 2
30 154-1898 Washer 4
31 154-1926 Self locking nut 2
32 154-1974 Screw 2
33 154-1900 Washer 2
34 154-2572 Plate 1
35 154-2573 Tilt adjusting ring nut 1
36 154-2574 Regulator 1
37 154-2575 Union 1
38 154-2576 Pipe 1
39 154-2577 Gasket 1
40 154-2578 Ring nut 1
41 154-2579 Clamp 1
42 154-2580 Squeegee vacuum hose 1
43 154-2581 Union 1
44 154-1923 Screw 2 (models with 9 digit SN)
45 154-1898 Washer 2 (models with 9 digit SN)
46 N/A Not available 2 (models with 9 digit SN) (Washer)
47 154-1985 Screw 2
48 154-2582 Cover 1 (models with 9 digit SN)
49 154-2583 Cotter pin 1
50 154-2095 Clevis pin 1
51 154-2584 Chain 1
52 154-1893 Screw 1
53 154-2567 Nut 1
54 154-2585 Gasket 1 (models with 9 digit SN)
55 154-2586 Screw 1
56 154-2567 Nut 1
57 154-2587 Nut 4 (models with 9 digit SN)
58 154-2588 Front retaining strip 1 (models with 9 digit SN)
59a 154-0536 Squeegee blade 29 inch front (clear) 1 (models with 9 digit SN)
59b 154-2589 Squeegee blade front (clear) 1 (models with 9 digit SN)
60 154-2590 Squeegee weldment 1 (models with 9 digit SN)
61 154-2591 Rear retaining strip 1 (models with 9 digit SN)
62a 154-0535 Squeegee blade 30 inch rear (red) 1 (models with 9 digit SN)
62b 154-2592 Squeegee blade rear (gray) 1 (models with 9 digit SN)
63 154-2593 Hook 1 (models with 9 digit SN)
65 154-2595 Squeegee assembly 1 (includes 44-63, 66, 67 and 71) (models with 9 digit SN)
66a 154-2596 Squeegee blade kit urethane (includes both front and rear) 1 (includes 59 and 62) (models with 9 digit SN)
66b 154-1008 Squeegee blade assembly (includes front and rear blades) 1 (older style 2006-2007 models)
67 154-1924 Guide wheel 2 (models with 9 digit SN)
68 154-2597 Tension pin 1
69 154-1978 Washer 1
70 154-2598 Hose 1
71 154-2594 Bushing 2 (models with 9 digit SN)
72 154-3582 Wheel pin 2 (models with 4 digit SN)
73 154-1879 Washer 2 (models with 4 digit SN)
74 154-3583 Wheel 2 (models with 4 digit SN)
75 154-3560 Cover 1 (models with 4 digit SN)
76 154-3584 Gasket 1 (models with 4 digit SN)
77 154-3586 Screw (OBSOLETE) 14 (models with 4 digit SN)
78 154-3304 Washer 14 (models with 4 digit SN)
79 154-2549 Self locking nut 14 (models with 4 digit SN)
80 154-3584 Gasket 1 (models with 4 digit SN)
81 154-1007 Blade 1 (models with 4 digit SN)
82 154-0535 Squeegee blade 30 inch rear (red) 1 (models with 4 digit SN)
83 154-3587 Squeegee weldment 1 (models with 4 digit SN)
84 154-0536 Squeegee blade 29 inch front (clear) 1 (models with 4 digit SN)
85 154-3585 Front retaining strip 1 (models with 4 digit SN)
86 154-1008 Squeegee blade assembly (includes front and rear blades) 1 (includes 81, 82 and 84) (models with 4 digit SN)
87 154-3578 Squeegee assembly 1 (includes 47, 49-53, 55, 56 and 72-86) (models with 4 digit SN)
88 154-3588 Nut (OBSOLETE) 14 (models with 4 digit SN)
89 154-2589 Squeegee blade front (clear) 1 (32 inch)
90 154-2592 Squeegee blade rear (gray) 1 (32 inch)

Handle Assembly - 154-1158
RefNbr Part Number Description Req Notes
1 154-2599 O-ring 1
2 154-2600 U bolt 1
3 154-2601 Gasket 1
4a 154-0996 24V 2 stage vacuum motor 1 (Pioneer)
4b 991-1209 24V 2 stage vacuum motor peripheral 1 (Ametek-Lamb)
5 154-2602 Carbon brush 1
6 154-2603 Battery tray 1
7 154-2604 Screw 2
8 154-2605 Cover 1
9 154-2606 Self threading screw 1
10 154-2607 Washer 1
11 154-2608 Torsion spring 1
12 154-2609 Lever 1
13 154-2610 Gear 1
14 154-2611 Potentiometer bushing 1
15 154-2612 Screw (OBSOLETE) 1
16 154-2613 Screw (OBSOLETE) 1
17 154-2614 Plate 1
18 154-1840 Microswitch 1
19 154-1839 Potentiometer 1
20 154-2615 Self locking nut 1
21 154-2616 Self locking nut (OBSOLETE) 1
22 154-2617 Cover 1
23 154-2618 Handle weldment 1
24 154-2619 Handle grip 2
25 154-2620 Brake lever (OBSOLETE) 1
26 154-2621 Brake wire sheath 1
27 154-2622 Brake wire register (OBSOLETE) 1
28 154-2623 Brake wire 1
29 154-2624 Terminal (OBSOLETE) 1
30 154-2625 Support (OBSOLETE) 1
31 154-2626 Screw 1
32 154-1954 Washer 1
33 154-2627 Knob 1
34 154-1977 Washer 4
35 154-2628 Screw 4
36 154-9033 Float assembly 1
37 154-2629 Screw 1
38 154-2630 Washer (OBSOLETE) 1
39 154-2631 Left side lever (OBSOLETE) 1
40 154-2632 Lifting handle 1
41 154-2549 Self locking nut 1
42 154-2633 Support (OBSOLETE) 1
43 154-2634 Plate 1
44 154-1977 Washer 2
45 154-2628 Screw 2
46 154-2635 Spring (OBSOLETE) 1
47 154-2629 Screw 1
48 154-2636 Pin 1
49 154-2637 Washer 1
50 154-1978 Washer 4
52 154-2638 Pin 1
54 154-2640 Bushing 1
55 154-2557 Pin 1
56 154-1010 Wire 1
57 154-2632 Lifting handle 1
58 154-1009 Listle 1
59 154-2641 Wire terminal 1
60 154-2642 Screw 2
61 154-2643 Clamp 1
62 154-2644 Drain hose 1
63 154-2645 Drain hose plug 1
64 154-2646 Screw 2
65 154-2647 Right side lever (OBSOLETE) 1
66 154-2648 Self threading screw 1
68 154-2650 Strip 1
69 154-2651 Gasket 1
70 154-2652 Gasket 1
71 154-2653 Cable 1
72 154-2654 Switch kit 1 (includes 7-22, 66 and 71)
73 154-2655 Brake lever kit 1 (includes 25-29)
74 154-2656 Fork support 1
75 154-1936 Screw 1
76 154-2646 Screw 3

- Batteries, Brushes and Chargers - 154-9994
RefNbr Part Number Description Req Notes
01 162-0011 12V 105Ah wet battery (SNSR) 2
02 162-0042 12V 115Ah AGM battery (Group 31) 2
03 162-5124 24V 12amp smart battery charger with small SB50 red plug 1
04 991-2103 50amp charger plug SB50 with pins (red) 1
05 991-8600 SB50 to SB120 charger plug adapter (gray)
06 996-1606 Pad driver 1 (OEM)
07 154-1962 20 inch nylon brush
08 991-2208 3 hole clutch plate (formerly 6 hole) 1
09a 154-1865 24V 10amp battery charger 1
09b 162-5124 24V 12amp smart battery charger with small SB50 red plug 1

- Pads - 255-2000
RefNbr Part Number Description Req Notes
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch Cure white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (pkg of 4)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
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