|
Base Assembly - 164-1038 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
164-6461 |
Frame weldment (OBSOLETE) |
1 |
|
002 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
003 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
2 |
|
004 |
164-6449 |
Base plate (OBSOLETE) |
1 |
|
005 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
006 |
999-0028 |
Washer 5/16 split lock plain finish |
2 |
|
007 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
2 |
|
008 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
4 |
|
009 |
999-0019 |
Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated |
4 |
|
010 |
999-0060 |
Washer 1/4 split lock plain finish |
4 |
|
011 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
4 |
|
012 |
164-1502 |
End coupling |
1 |
|
013 |
999-0645 |
Screw 10-24 x 3/8 round head phillips stainless steel |
1 |
|
014 |
999-0311 |
Washer #10 external star lock zinc plated |
1 |
|
015 |
164-1503 |
8 inch round bead chain |
1 ft |
|
016 |
999-0297 |
Bolt 1/4-20 x 1 hex head stainless steel |
2 |
|
017 |
164-0969 |
Rubber stop |
2 |
|
018 |
164-6282 |
Catch assembly |
1 |
|
019 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
2 |
|
020 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
2 |
|
021 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
022 |
999-0119 |
Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated |
4 |
|
023 |
164-6457 |
Caster block |
1 |
|
024a |
991-2006 |
Caster wheel assembly (red) |
1 |
|
024b |
991-2008 |
4 inch caster wheel with bearings (red) |
1 |
|
025 |
N/A |
Not available |
4 |
(Bolt) |
026 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
027 |
164-0553 |
Male push on coupler |
2 |
|
028 |
164-1577 |
36V drive motor |
1 |
|
029a |
164-6463 |
Sprocket (40BS12H) |
1 |
|
029b |
999-0448 |
Screw 10-24 x 1/4 cup point socket set alloy plain finish |
2 |
|
030 |
164-6429 |
Caster wheel mount (OBSOLETE) |
1 |
|
031 |
164-6780 |
Steel woodruff key 1/8 x 1/2 (pkg of 2) |
1 |
|
032a |
991-0101 |
Chain (sold by the link) |
34 |
|
032b |
991-0103 |
Master link |
1 |
|
034 |
999-0038 |
Bolt 3/8-16 x 1 hex head grade 5 zinc plated |
4 |
|
035 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
036 |
164-6450 |
Right hand outer bearing/pivot mount |
1 |
|
037 |
999-0034 |
Washer 3/8 split lock plain finish |
8 |
|
038 |
999-0038 |
Bolt 3/8-16 x 1 hex head grade 5 zinc plated |
8 |
|
040 |
999-0114 |
Washer 1/2 SAE flat |
2 |
|
041 |
999-0126 |
Washer 1/2 split lock |
2 |
|
042 |
999-0200 |
Bolt 1/2-13 x 1 1/4 hex head |
2 |
|
043 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
2 |
|
044 |
999-0028 |
Washer 5/16 split lock plain finish |
2 |
|
045 |
999-0033 |
Washer 7/16 SAE flat |
2 |
|
046a |
164-1579 |
9 inch drive wheel (traction driven only) |
2 |
|
046b |
164-7955 |
5/16 x -18 x 1/2 in set screw |
2 |
|
047 |
164-3117 |
Curved spring washer |
2 |
|
048 |
164-1580 |
Pillow block bearing with grip-it bearing ring |
6 |
|
049 |
999-0118 |
Nut 1/2-13 nylon insert lock zinc plated |
2 |
|
050 |
999-0200 |
Bolt 1/2-13 x 1 1/4 hex head |
2 |
|
051 |
999-0126 |
Washer 1/2 split lock |
2 |
|
052 |
999-0114 |
Washer 1/2 SAE flat |
2 |
|
053 |
164-6281 |
Lifting arm |
2 |
|
055 |
164-0059 |
Square keyway |
2 |
|
056 |
164-1581 |
Differential kit |
1 |
|
057 |
164-6462 |
Sprocket (40A26) |
1 |
|
058 |
999-0119 |
Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated |
2 |
|
059 |
999-0034 |
Washer 3/8 split lock plain finish |
2 |
|
060 |
164-6451 |
Left hand outer bearing/pivot mount |
1 |
|
061 |
164-3052 |
Pivot weldment |
1 |
|
063 |
999-0114 |
Washer 1/2 SAE flat |
2 |
|
064 |
999-0200 |
Bolt 1/2-13 x 1 1/4 hex head |
2 |
|
065 |
999-0119 |
Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated |
6 |
|
066 |
999-0334 |
Bolt 1/4-20 x 3/4 inch hex head stainless steel |
6 |
|
067 |
999-0536 |
Screw 5/16-18 x 1 flat head socket plain finish |
4 |
|
069 |
999-0095 |
Screw 1/4-20 x 3/8 cup point socket set alloy plain finish |
1 |
|
|
|
Shield and Pad Driver Assembly - 164-1039 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
164-1598 |
Rubber terminal boot |
2 |
|
002 |
164-6472 |
36V brush motor |
1 |
|
003 |
164-6425 |
27 inch steel skirt |
1 |
|
004 |
164-6448 |
Skirt mount fork (OBSOLETE) |
1 |
|
005 |
999-0024 |
Washer 5/16 flat stainless steel |
6 |
|
006 |
999-0028 |
Washer 5/16 split lock plain finish |
6 |
|
007 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
6 |
|
008 |
999-0024 |
Washer 5/16 flat stainless steel |
3 |
|
009 |
999-0028 |
Washer 5/16 split lock plain finish |
3 |
|
010 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
3 |
|
011 |
164-3052 |
Pivot weldment |
1 |
|
012 |
997-2003 |
Hose clamp |
1 |
|
013 |
164-1418 |
Vacuum exhaust hose |
1 |
|
014 |
164-3049 |
2 inch cuff |
1 |
|
015 |
164-3104 |
27 inch Flexiwall shield assembly with bumper and strap |
1 |
|
016 |
164-1582 |
27 inch pad driver assembly |
1 |
|
017 |
999-0033 |
Washer 7/16 SAE flat |
1 |
|
018 |
999-0028 |
Washer 5/16 split lock plain finish |
1 |
|
019 |
999-0614 |
Bolt 5/16-24 x 7/8 hex head grade 5 zinc plated |
1 |
|
020 |
991-2206 |
Center-Lok 3 pad holder |
1 |
|
021 |
164-6781 |
Square keyway |
1 |
|
022 |
999-0383 |
Screw 1/4-20 x 1/2 button head socket cap plain finish |
3 |
|
023 |
999-0060 |
Washer 1/4 split lock plain finish |
3 |
|
024 |
999-0160 |
Washer 1/4 x 1 1/4 fender zinc plated |
3 |
|
025a |
164-3111 |
Cloth vacuum bag |
1 |
|
025b |
164-0032 |
Paper bag (pkg of 5) |
1 |
|
026a |
164-4597 |
Vinyl trim (sold by the foot) |
6 ft |
|
026b |
164-9029 |
Metal core quickedge trim (sold by the foot) |
6 ft |
|
027 |
164-3105 |
27 inch bumper strap |
1 |
|
028 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
1 |
|
029 |
999-0009 |
Screw 10-24 x 1 round head slotted zinc plated |
1 |
|
030 |
164-3106 |
27 inch bumper (OBSOLETE) |
1 |
|
031 |
999-0569 |
Screw 10 x 1/2 pan head phillips sheet metal |
3 |
|
|
|
Frame Assembly - 164-1040 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
002 |
999-0114 |
Washer 1/2 SAE flat |
2 |
|
003 |
164-5182 |
Washer 1/2 bowed |
1 |
|
004 |
164-6278 |
Adjustment rod |
1 |
|
006 |
164-0941 |
Washer 13/32 x 13/16 |
1 |
|
007 |
164-0310 |
Insulated stand off |
1 |
|
008 |
999-0017 |
Washer 1/4 external star lock |
1 |
|
009 |
999-1103 |
Bolt 1/4-20 x 3/4 hex head with nylon patch |
1 |
|
010 |
164-0027 |
36V solenoid contactor |
1 |
|
011 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
2 |
|
012 |
999-0060 |
Washer 1/4 split lock plain finish |
2 |
|
013 |
999-0018 |
Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated |
2 |
|
015 |
999-0244 |
Bolt 1/4-20 x 2 1/2 hex head grade 5 zinc plated cap |
1 |
|
017 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
2 |
|
018 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
2 |
|
019 |
164-6276 |
Adjustment bracket |
1 |
|
020 |
164-3031 |
Switch bracket |
1 |
|
021 |
999-0006 |
Washer 3/16 flat zinc plated |
2 |
|
022 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
023 |
999-0223 |
Screw 10-24 x 1 1/4 round head slotted zinc plated |
2 |
|
024 |
164-0026 |
Snap switch |
1 |
|
025 |
999-0148 |
Washer #6 external star lock zinc plated |
2 |
|
026 |
999-0656 |
Screw #6-32 x 7/8 pan head phillips zinc plated |
2 |
|
028 |
164-3093 |
Handle latch |
1 |
|
029 |
164-6268 |
Latch assembly |
1 |
|
030 |
164-3032 |
Spacer guide |
4 |
|
031 |
164-3022 |
Compression spring |
1 |
|
032 |
999-0114 |
Washer 1/2 SAE flat |
1 |
|
033 |
999-0060 |
Washer 1/4 split lock plain finish |
4 |
|
034 |
999-0258 |
Bolt 1/4-20 x 2 hex head grade 5 zinc plated |
4 |
|
035 |
999-0017 |
Washer 1/4 external star lock |
2 |
|
036 |
999-0190 |
Nut 1/4-20 hex plain finish |
2 |
|
037 |
999-0553 |
Washer 5/16 medium split lock stainless steel |
2 |
|
038 |
999-0231 |
Screw 10-24 x 1/2 round head slotted zinc plated |
2 |
|
041 |
164-6449 |
Base plate (OBSOLETE) |
1 |
|
042 |
999-0028 |
Washer 5/16 split lock plain finish |
2 |
|
043 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
2 |
|
044 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
045 |
164-6282 |
Catch assembly |
1 |
|
046 |
999-0055 |
Screw 8-32 x 3/4 round head slotted zinc plated |
2 |
|
047 |
164-0070 |
36V Curtis speed control |
1 |
|
049 |
999-0018 |
Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated |
2 |
|
050 |
999-0060 |
Washer 1/4 split lock plain finish |
2 |
|
051 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
1 |
|
053 |
164-6461 |
Frame weldment (OBSOLETE) |
1 |
|
054 |
164-3027 |
Top support bracket (OBSOLETE) |
1 |
|
055 |
999-0017 |
Washer 1/4 external star lock |
2 |
|
056 |
999-0297 |
Bolt 1/4-20 x 1 hex head stainless steel |
2 |
|
057 |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
2 |
|
058 |
999-0028 |
Washer 5/16 split lock plain finish |
2 |
|
059 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
060 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
061 |
999-0655 |
Screw 5/16-18 x 1 round head slotted zinc plated |
2 |
|
062 |
999-0018 |
Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated |
1 |
|
063 |
999-0060 |
Washer 1/4 split lock plain finish |
1 |
|
064 |
164-0743 |
Cotter pin |
2 |
|
|
|
Handle Assembly - 164-1041 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
999-0655 |
Screw 5/16-18 x 1 round head slotted zinc plated |
2 |
|
002 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
003 |
164-0022 |
Battery meter |
1 |
|
004 |
164-6434 |
Control panel decal kit (OBSOLETE) |
1 |
|
005 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
2 |
|
006 |
999-0159 |
Screw 10-24 x 7/8 round head slotted zinc plated |
2 |
|
008 |
991-1621 |
10amp circuit breaker |
1 |
|
009 |
991-1615 |
90amp circuit breaker |
1 |
|
011 |
999-0260 |
Washer 1/2 internal starlock |
1 |
|
012 |
164-0023 |
Toggle switch |
1 |
|
013 |
164-0283 |
Indicator light with clip (green) |
1 |
|
014a |
164-1660 |
Key switch and key |
1 |
(includes 014b) |
014b |
164-1661 |
Key (pkg of 2) |
1 |
|
015 |
164-3027 |
Top support bracket (OBSOLETE) |
1 |
|
016 |
999-0115 |
Bolt 1/2-13 x 1 hex head grade 5 |
2 |
|
017 |
999-0126 |
Washer 1/2 split lock |
2 |
|
018 |
164-6421 |
Handle box mounting plate (OBSOLETE) |
1 |
|
019 |
999-0661 |
Bolt 1/2-20 x 1 18-8 hex head stainless steel |
2 |
|
020 |
999-0126 |
Washer 1/2 split lock |
2 |
|
021 |
172-2039 |
5K potentiometer |
1 |
|
022 |
164-6419 |
Handle box |
1 |
|
023 |
164-6422 |
Potentiometer mounting bracket |
1 |
|
024 |
999-0006 |
Washer 3/16 flat zinc plated |
2 |
|
025 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
026 |
999-0231 |
Screw 10-24 x 1/2 round head slotted zinc plated |
2 |
|
027a |
164-0293 |
Drive gear |
1 |
(includes 027b) |
027b |
999-0650 |
Screw 8-32 x 3/16 knurled point socket set plain finish |
2 |
|
028 |
164-0303 |
Handle grip base |
2 |
|
029a |
164-0304 |
Handle grip |
2 |
|
029b |
991-8571 |
Handle grip |
2 |
(NON-OEM) |
030 |
164-6420 |
Handle box cover |
1 |
|
031 |
164-0238 |
Ball joint |
2 |
|
032 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
033 |
999-0231 |
Screw 10-24 x 1/2 round head slotted zinc plated |
2 |
|
034 |
164-6418 |
Handle bar |
1 |
|
035 |
164-1329 |
Torsion spring |
1 |
|
036 |
999-0114 |
Washer 1/2 SAE flat |
1 |
|
037 |
164-0106 |
Retaining ring |
3 |
|
038a |
164-0300 |
Drive gear |
1 |
(includes 038b) |
038b |
999-0650 |
Screw 8-32 x 3/16 knurled point socket set plain finish |
2 |
|
039 |
999-0080 |
Screw 8-32 x 7/8 round head slotted zinc plated |
2 |
|
040 |
999-0006 |
Washer 3/16 flat zinc plated |
2 |
|
|
|
Housing Assembly - 164-1042 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
002 |
164-6785 |
Washer 5/32 x 1/2 steel zinc plated |
4 |
|
003 |
164-1418 |
Vacuum exhaust hose |
1 |
|
004 |
164-6302 |
Latch with keeper |
2 |
|
005 |
164-3290 |
Onboard charger warning decal (OBSOLETE) |
1 |
|
006 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
007 |
999-0655 |
Screw 5/16-18 x 1 round head slotted zinc plated |
2 |
|
009 |
164-6444 |
2716DB decal (OBSOLETE) |
1 |
|
010 |
999-0656 |
Screw #6-32 x 7/8 pan head phillips zinc plated |
2 |
|
011a |
991-2105 |
SB50 50amp charger plug with pins (gray) |
1 |
|
011b |
164-6288 |
Wire assembly (OBSOLETE) |
1 |
|
012 |
999-0195 |
Nut 6-32 hex plain |
2 |
|
013 |
999-0195 |
Nut 6-32 hex plain |
2 |
|
014 |
164-6434 |
Control panel decal kit (OBSOLETE) |
1 |
|
015 |
999-0147 |
Screw 6-32 x 3/8 round head slotted zinc plated |
2 |
|
016 |
164-6479 |
Fuse holder bracket |
1 |
|
018 |
164-1328 |
Fuse holder with nut and washer |
1 |
(includes cap, cap not sold seperate) |
019 |
999-0013 |
Screw 10 x 5/8 pan head phillips sheet metal |
4 |
|
020 |
164-1451 |
Hour meter |
1 |
|
021 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
2 |
|
022 |
999-0060 |
Washer 1/4 split lock plain finish |
2 |
|
023 |
999-0567 |
Screw 1/4-20 x 5/8 pan head phillips stainless steel |
2 |
|
024 |
164-3308 |
Fuse decal |
1 |
|
025 |
164-6435 |
Rear panel decal (OBSOLETE) |
1 |
|
026 |
164-6482 |
Rear panel with cord wrap |
1 |
|
027 |
164-4597 |
Vinyl trim (sold by the foot) |
1 ft |
|
028a |
164-6476 |
36V onboard battery charger (OBSOLETE) |
1 |
(NSS) |
028b |
162-9027 |
36V 25amp onboard battery charger (Dual Pro) (AGM/wet) |
1 |
(Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.) |
029 |
999-1382 |
Screw 1/4-20 x 1 truss head phillips |
1 |
|
030 |
999-0567 |
Screw 1/4-20 x 5/8 pan head phillips stainless steel |
3 |
|
031 |
999-0060 |
Washer 1/4 split lock plain finish |
4 |
|
032a |
164-6477 |
Onboard charger extension cord |
1 |
|
032b |
164-9043 |
240V onboard charger cord |
1 |
|
033 |
164-4597 |
Vinyl trim (sold by the foot) |
1 ft |
|
035 |
999-0015 |
Nut 1/4-20 k-lock zinc plated |
1 |
|
036 |
164-6294 |
Plug (OBSOLETE) |
2 |
|
037a |
164-6436 |
Wiring diagram decal (OBSOLETE) |
1 |
|
037b |
164-6481 |
Wiring decal (OBSOLETE) |
1 |
|
038 |
164-6452 |
Housing with slide rails (OBSOLETE) |
1 |
(includes 050-058) |
039 |
164-6399 |
3330 side decal set (OBSOLETE) |
2 |
|
040 |
164-6306 |
Tapping plate (OBSOLETE) |
2 |
|
041 |
164-6443 |
Battery warning decal (OBSOLETE) |
1 |
|
042 |
164-6303 |
Support bracket (OBSOLETE) |
2 |
|
043 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
4 |
|
044 |
999-0060 |
Washer 1/4 split lock plain finish |
4 |
|
045 |
999-0297 |
Bolt 1/4-20 x 1 hex head stainless steel |
4 |
|
046 |
164-6454 |
Rubber motor cover (OBSOLETE) |
1 |
|
047 |
164-3049 |
2 inch cuff |
1 |
|
048a |
164-3111 |
Cloth vacuum bag |
1 |
|
048b |
164-0032 |
Paper bag (pkg of 5) |
1 |
|
049 |
164-6388 |
Hood decal (OBSOLETE) |
1 |
|
050 |
164-6456 |
Left slide rail |
1 |
|
051 |
164-6455 |
Right slide rail |
1 |
|
052 |
999-1380 |
Bolt 1/4-20 x 1 1/2 elevator zinc |
4 |
|
053 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
6 |
|
054 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
6 |
|
055 |
164-6788 |
Threaded stud 1/4-20 x 2 1/2 (OBSOLETE) |
2 |
|
056 |
164-6789 |
Nut 1/4-20 x 7/8 hex (OBSOLETE) |
2 |
|
057 |
999-0190 |
Nut 1/4-20 hex plain finish |
4 |
|
058 |
999-0419 |
Screw 1/4-20 x 5/8 flat head slotted zinc plated |
6 |
|
|
|
Wiring Diagram with Off-Board Charger - 164-1043 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
164-6445 |
Wire harness |
1 |
|
002 |
164-6446 |
Wire assembly |
1 |
(solenoid to brush breaker) |
003 |
164-6447 |
Wire assembly |
1 |
(brush breaker to shunt) |
004 |
164-6288 |
Wire assembly (OBSOLETE) |
1 |
(anderson to standoff) |
006 |
164-6427 |
Wire assembly |
1 |
(shunt to motor) |
007 |
164-1321 |
Wire assembly |
1 |
(connector to battery) |
008 |
164-6350 |
Wire assembly |
1 |
(connector to solenoid and standoff) |
009 |
164-6470 |
Hour meter leads (OBSOLETE) |
1 |
|
N/S |
164-1577 |
36V drive motor |
1 |
|
N/S |
164-1660 |
Key switch and key |
1 |
|
N/S |
164-0027 |
36V solenoid contactor |
1 |
|
N/S |
164-0026 |
Snap switch |
1 |
|
N/S |
991-1615 |
90amp circuit breaker |
1 |
|
N/S |
991-1621 |
10amp circuit breaker |
1 |
|
N/S |
172-2039 |
5K potentiometer |
1 |
|
N/S |
164-0310 |
Insulated stand off |
1 |
|
N/S |
164-0023 |
Toggle switch |
1 |
|
N/S |
991-6025 |
Wire 4 x14.5, 3/8 ring x 3/8 ring |
5 |
(NON-OEM) |
N/S |
164-0070 |
36V Curtis speed control |
1 |
|
N/S |
164-0022 |
Battery meter |
1 |
|
N/S |
164-6465 |
Wire assembly key switch adapter |
1 |
|
N/S |
162-9024 |
36V 12amp battery charger with small SB50 gray plug |
|
|
N/S |
162-5062 |
36V 20amp battery charger with small SB50 gray plug |
1 |
|
N/S |
991-2105 |
SB50 50amp charger plug with pins (gray) |
1 |
|
N/S |
164-0283 |
Indicator light with clip (green) |
1 |
|
N/S |
998-0010 |
Battery jumper cable - ring type (red) |
5 |
(For use with top, bolt type post batteries) |
N/S |
164-6472 |
36V brush motor |
1 |
|
N/S |
164-1451 |
Hour meter |
1 |
|
N/S |
162-0005 |
6V 305Ah wet battery (SNSR) |
6 |
|
|
|
Wiring Diagram with Onboard Charger - 164-1044 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
164-6445 |
Wire harness |
1 |
|
002 |
164-6446 |
Wire assembly |
1 |
(solenoid to brush breaker) |
003 |
164-6447 |
Wire assembly |
1 |
(brush breaker to shunt) |
006 |
164-6427 |
Wire assembly |
1 |
(shunt to motor) |
007 |
164-1321 |
Wire assembly |
1 |
(connector to battery) |
008 |
164-6350 |
Wire assembly |
1 |
(connector to solenoid and standoff) |
009 |
164-6470 |
Hour meter leads (OBSOLETE) |
1 |
|
010 |
164-6478 |
Wire assembly |
1 |
|
N/S |
164-0022 |
Battery meter |
1 |
|
N/S |
991-2112 |
175amp charger plug with pins (gray) SB175 |
2 |
|
N/S |
164-1577 |
36V drive motor |
1 |
|
N/S |
164-6465 |
Wire assembly key switch adapter |
1 |
|
N/S |
164-0023 |
Toggle switch |
1 |
|
N/S |
998-0010 |
Battery jumper cable - ring type (red) |
5 |
(For use with top, bolt type post batteries) |
N/S |
164-1451 |
Hour meter |
1 |
|
N/S |
164-0070 |
36V Curtis speed control |
1 |
|
N/S |
164-6080 |
Brush assembly (OBSOLETE) |
6 |
|
N/S |
991-6025 |
Wire 4 x14.5, 3/8 ring x 3/8 ring |
5 |
(NON-OEM) |
N/S |
164-6472 |
36V brush motor |
1 |
|
N/S |
162-9027 |
36V 25amp onboard battery charger (Dual Pro) (AGM/wet) |
1 |
(Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.) |
N/S |
991-1621 |
10amp circuit breaker |
1 |
|
N/S |
164-1660 |
Key switch and key |
1 |
|
N/S |
164-0027 |
36V solenoid contactor |
1 |
|
N/S |
164-6477 |
Onboard charger extension cord |
1 |
|
N/S |
164-0026 |
Snap switch |
1 |
|
N/S |
164-0310 |
Insulated stand off |
1 |
|
N/S |
991-1615 |
90amp circuit breaker |
1 |
|
N/S |
164-6476 |
36V onboard battery charger (OBSOLETE) |
1 |
(NSS) |
N/S |
164-6476 |
36V onboard battery charger (OBSOLETE) |
1 |
(NSS) |
N/S |
172-2039 |
5K potentiometer |
1 |
|
N/S |
164-0283 |
Indicator light with clip (green) |
1 |
|
N/S |
162-0005 |
6V 305Ah wet battery (SNSR) |
6 |
|
N/S |
162-0046 |
6V 335Ah AGM battery (Group J305) |
6 |
|
|
|
Brush Motor Assembly - 164-1045 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
000 |
164-6472 |
36V brush motor |
1 |
(includes 001-016) |
001a |
164-6406 |
Commutator bracket assembly |
1 |
(includes 001b and 011-014) |
001b |
164-5309 |
Commutator bracket cover |
1 |
|
003 |
164-6416 |
Stator frame assembly with magnets |
1 |
|
004 |
999-0572 |
Screw 10-24 x 1/2 pan head self-tapping zinc |
4 |
|
005 |
164-6415 |
Bolt 1/4-20 x 9 hex head thru (OBSOELTE) |
2 |
|
006 |
164-5310 |
Washer helical |
1 |
|
007 |
164-5291 |
Top end bearing |
1 |
|
009 |
164-5290 |
Bottom bearing |
1 |
|
010 |
164-6408 |
Bearing bracket |
1 |
|
011 |
164-6413 |
Brush board assembly |
1 |
|
012 |
164-6407 |
Commutator bracket |
1 |
|
014 |
164-1560 |
Carbon brush (sold individually) |
4 |
|
015 |
164-6410 |
Aluminum fan |
1 |
|
016 |
164-1326 |
Square keyway |
1 |
|
|
|
- Batteries and Charger - 164-9900 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
162-0005 |
6V 305Ah wet battery (SNSR) |
6 |
|
2 |
162-0046 |
6V 335Ah AGM battery (Group J305) |
6 |
|
3 |
164-6476 |
36V onboard battery charger (OBSOLETE) |
1 |
(NSS) |
4 |
162-9027 |
36V 25amp onboard battery charger (Dual Pro) (AGM/wet) |
1 |
(Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.) |
5 |
164-6477 |
Onboard charger extension cord |
1 |
|
6a |
162-5062 |
36V 20amp battery charger with small SB50 gray plug |
1 |
(configured for wet batteries; can be changed to support AGM batteries) |
6b |
162-9024 |
36V 12amp battery charger with small SB50 gray plug |
|
|
7 |
991-2105 |
SB50 50amp charger plug with pins (gray) |
1 |
|
8 |
991-1801 |
Replacement battery cable terminal |
|
|
|
|
- Pads - 255-2700 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
01 |
255-2740 |
27 inch aqua plus burnishing pad (pkg of 5) |
|
|
02 |
255-2735 |
27 inch Armadillo concrete scrubbing pad (pkg of 5) |
|
|
03 |
255-2770 |
27 inch Blue Ace pad (pkg of 5) |
|
|
04 |
255-2742 |
27 inch Blue Jay burnishing pad (pkg of 5) |
|
|
05 |
255-0065 |
27 inch Cure white pad (pkg of 5) |
|
|
07 |
255-2777 |
27 inch Diamondback extreme stripping pad (pkg of 5) |
|
|
08 |
255-2738 |
27 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2 |
|
|
09 |
255-2721 |
27 inch gorilla lite burnishing pad (pkg of 5) |
|
|
10 |
255-2750 |
27 inch gorilla spray buff/polish/burnish pad (pkg of 5) |
|
|
11 |
255-2765 |
27 inch Heat concrete bonding pad (pkg of 5) |
|
|
12 |
255-2730 |
27 inch jaguar burnishing pad (pkg of 5) |
|
|
13 |
255-2767 |
27 inch Laminated 2001 Gorilla polish pad (pkg of 5) |
|
|
14 |
255-2769 |
27 inch Micropolish polishing and burnishing pad (pkg of 2) |
|
|
15 |
255-2790 |
27 inch premium black stripping pad (pkg of 5) |
|
|
17 |
255-2764 |
27 inch premium blue cleaning pad (pkg of 5) |
|
|
18 |
255-2792 |
27 inch premium brown stripping pad (pkg of 5) |
|
|
19 |
255-2780 |
27 inch premium green scrubbing pad (pkg of 5) |
|
|
20 |
255-2760 |
27 inch premium red scrubbing pad (pkg of 5) |
|
|
21 |
255-2752 |
27 inch premium tan polishing pad (pkg of 5) |
|
|
22 |
255-2720 |
27 inch premium white polishing pad (pkg of 5) |
|
|
23 |
255-2795 |
27 inch razorback stripping pad (pkg of 5) |
|
|
24 |
255-2747 |
27 inch Redwood maroon floor prep pad (pkg of 10) |
|
|
25 |
255-2711 |
27 inch superspeed rubberized pad (pkg of 5) |
|
|
26 |
255-9626 |
27 inch Diamond by Gorilla 11000 Grit (pkg of 2) |
|
|
27 |
255-9623 |
27 inch Diamond by Gorilla 1500 Grit (pkg of 2) |
|
|
28 |
255-9620 |
27 inch Diamond by Gorilla 200 Grit (pkg of 2) |
|
|
29 |
255-9624 |
27 inch Diamond by Gorilla 3000 Grit (pkg of 2) |
|
|
30 |
255-9621 |
27 inch Diamond by Gorilla 400 Grit (pkg of 2) |
|
|
31 |
255-9622 |
27 inch Diamond by Gorilla 800 Grit (pkg of 2) |
|
|
32 |
255-9625 |
27 inch Diamond by Gorilla 8000 Grit (pkg of 2) |
|
|
33 |
255-9650 |
27 inch Diamond starter pack (1 of each grit) |
|
|
34 |
255-2715 |
27 inch Duala clean and shine pad - low speed (pkg of 5) |
|
|
35 |
255-2716 |
27 inch 2001 Duala clean and shine pad - high speed (pkg 5) |
|
|
|
|
- Pad Holders - 275-9029 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
991-2214 |
Center-Lok II pad holder - left hand thread (red) |
|
|
2a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
|
(Pad driver side female, Floor side male) |
2b |
991-8577 |
Pad retainer |
|
(Pad driver side male, Floor side female) |
3a |
991-2202 |
Big mouth pad holder set (blue) |
|
(includes 3 screws) |
3b |
991-2205 |
Deep lock ring and pad grip ring |
|
|
4 |
991-2203 |
Big mouth pad holder male thread portion |
|
|
5 |
991-2206 |
Center-Lok 3 pad holder |
|
(includes 3 screws) |
6 |
996-0372 |
Big mouth pad holder (left hand thread) |
|
|
8 |
991-2209 |
Split retainer - pad holder ring (OBSOLETE) |
|
|
9 |
N/A |
Not available |
|
(replaced by #3 991-2202) |
10 |
991-2211 |
Center lock pad holding cup (male) (yellow) (OBSOLETE) |
|
|
|
|
- Frequently Replaced Parts - 999-5002 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
162-0005 |
6V 305Ah wet battery (SNSR) |
|
(6) |
2 |
162-0005 |
6V 305Ah wet battery (SNSR) |
|
(6) |
3 |
162-0046 |
6V 335Ah AGM battery (Group J305) |
|
(6) |
4 |
162-5062 |
36V 20amp battery charger with small SB50 gray plug |
|
|
|
162-9024 |
36V 12amp battery charger with small SB50 gray plug |
|
|
6 |
164-6476 |
36V onboard battery charger (OBSOLETE) |
|
(NSS) |
7 |
162-9027 |
36V 25amp onboard battery charger (Dual Pro) (AGM/wet) |
|
(Dual Pro) (Does not include green wire. Open the control panel and in the main harness bundle (running up from the trio to the LCD/switches) there should be a black wire taped up (it may be tagged remote/off board charger only). Release that wire and run it up to the E-Stop and attach it into the terminal where the green wire is connected.) |
8 |
164-6477 |
Onboard charger extension cord |
|
|
9 |
991-2105 |
SB50 50amp charger plug with pins (gray) |
|
|
10 |
998-0010 |
Battery jumper cable - ring type (red) |
|
|
11 |
164-1660 |
Key switch and key |
|
|
12 |
164-1661 |
Key (pkg of 2) |
|
|
13 |
164-0032 |
Paper bag (pkg of 5) |
|
|
14 |
164-3111 |
Cloth vacuum bag |
|
|
15 |
164-1579 |
9 inch drive wheel (traction driven only) |
|
|
16 |
991-2008 |
4 inch caster wheel with bearings (red) |
|
|
17 |
164-1582 |
27 inch pad driver assembly |
|
|
18 |
991-2206 |
Center-Lok 3 pad holder |
|
|
|
|