Parts List Complete for NSS CHARGER 2500
 

Motor Assembly - 164-1028
RefNbr Part Number Description Req Notes
000 164-4388 Motor 115V, 2500 electric charger 1
002a 164-0798 Top end bell (OBSOLETE) 1
002b 164-4336 Top end bell assembly with pig tail (OBSOLETE) 1
003 163-0063 240V rectifier 2
004 999-0055 Screw 8-32 x 3/4 round head slotted zinc plated 1
005 999-0311 Washer #10 external star lock zinc plated 2
006 999-0726 Screw 10-32 x 5/8 pan head phillips zinc plated 2
007 164-1299 Frame with magnets 4 pole (OBSOLETE) 1
008 164-1298 Brush spring 4
010 164-4406 Switch box decal (OBSOLETE) 1
011 164-1296 Brush ring assembly with dual rectifiers 1
012 999-1153 Screw 10-24 x 1/4 binding head slotted brass plated 4
013 164-0796 Heyco strain relief 1
014 164-5139 Pigtail cord (OBSOLETE) 1
015 999-0060 Washer 1/4 split lock plain finish 2
016 164-1320 Bolt 1/4-20 x 7 hex head thru 2
017 164-0329 Top rotor bearing 1
018 164-3068 Vent fan 1
019 164-1305 Bearing 1
020 164-1295 Bottom end bell (OBSOLETE) 1
021 164-1326 Square keyway 1
022a 164-1302 Armature and vent fan assembly (OBSOLETE) 1
022b 164-1303 Armature 1
023 164-1300 Spring washer 2

Handle Assembly - 164-1029
RefNbr Part Number Description Req Notes
000 164-4372 Handle assembly- 2500- 115V 1
001 164-5068 Switch box vinyl cover (black) (OBSOLETE) 1
002 164-5069 Metal switch box cover 1
003 164-4436 Switch box with circuit breaker icon 1
004 164-5049 Safety lockout bracket 1
005 164-5048 Safety lockout 1
006 164-5051 Roll pin 2
007 164-5052 Spring 2
008 164-5054 Switch lever grip 2
009 164-1844 Switch lever 1
010 999-0102 Screw 6-32 x 1 round head slotted zinc plated 2
011 999-0148 Washer #6 external star lock zinc plated 2
012 164-0015 Switch 1
013 164-5056 Switch insulator 1
014 998-0061 Wire nut (orange) 1
015 164-1801 14-16 GA #8 Ring Terminal 1
016 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 1
017 999-0053 Washer #10 split lock plain finish 1
018 164-4649 10 ring terminal 1
019 164-0790 Breaker lead-insulation 1
020 999-0314 Screw 10-24 x 3/4 round head phillips zinc plated 2
021a 164-0791 17 1/2 amp circuit breaker 1
021b 164-0792 8 amp circuit breaker 1
022 999-0053 Washer #10 split lock plain finish 2
023 999-0004 Nut 10-24 k-lock zinc plated 2
024 164-0793 Circuit breaker lead 1
025 999-0150 Washer #8 medium split lock 1
026 999-0317 Screw 8-32 x 1/4 pan head slotted zinc plated 1
027 164-5058 Cushion pad 1
028 164-5078 Decal kit 1
029 164-3162 Electrical caution label 1
030 164-3162 Electrical caution label 1
031 164-5179 Handle 1
032 164-5064 Cord hook clamp 1
033 999-0060 Washer 1/4 split lock plain finish 2
034 999-0081 Screw 1/4-20 x 5/8 pan head slotted zinc 2
035 164-5041 Nylon bushing 2
036 164-5176 Handle cord 1
037 164-5175 Cord grommet 1
038a 164-3128 14/3 power cord 75 ft 1
038b 991-5005 14/3 replacement power cord 50 foot (yellow) 1 (NON-OEM) (does not include strain relief)
038c 164-5077 14/3 power cord 50 foot 1
038d 991-5001 14/3 extension cord 50 foot (yellow) 1 (NON-OEM)
039 164-5080 Cord hook 1
040 999-0245 Screw 6-32 x 3/4 round head phillips zinc plated 1
041 164-4423 Terminal block 1
042 164-4422 Wire assembly, ground/terminal block 1
043 164-4421 Wire assembly, deadman/terminal 1
044a 164-5075 Cord strain relief 1
044b 164-4502 Strain relief 1
045a 164-5074 Strain relief nut 2
045b 164-4516 Strain relief nut 1
046a 164-5073 Cord clamp 1
046b 164-4515 Strain relief cord clamp 1
047 164-5072 Flat washer 1
048 164-5061 Cord clamp 1
049 991-1401 Clear vinyl tubing (sold by the inch) 4
050 164-5507 Battery warning light 1
051 164-0016 Handle grip 2
052 999-0053 Washer #10 split lock plain finish 1
053 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 1
054 164-1842 Spring 1
055 999-0100 Screw 6-32 x 5/16 round head slotted zinc plated 2
056 999-0148 Washer #6 external star lock zinc plated 2
057 999-0053 Washer #10 split lock plain finish 2
058 999-0314 Screw 10-24 x 3/4 round head phillips zinc plated 2
059 164-4438 Operation label (OBSOLETE) 1

Base Assembly-Upper - 164-1030
RefNbr Part Number Description Req Notes
001a 164-4368 Motor cover assembly 1
001b 164-4367 Motor cover 1
002 164-4352 Electric charger 2500 decal kit 1
003 164-4613 Gasket neoprene 1 x 1/8 inch 1
004 164-4352 Electric charger 2500 decal kit 1
005 999-0543 Screw 10-32 x 3/8 truss head phillips zinc plated 3
006 164-0751 Cover stand off plated 1
007 164-4388 Motor 115V, 2500 electric charger 1
008 164-5016 Rubber mount pad 5
009 164-4352 Electric charger 2500 decal kit 1
010a 164-4359 Caster trim assembly including knob & bracket 1
010b 164-4349 Caster trim 1
011 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 2
012 999-0645 Screw 10-24 x 3/8 round head phillips stainless steel 2
013 999-0089 Washer #10 internal star lock zinc plated 2
014 164-4356 Knob- machined 1
015 999-0155 Screw 1/4-20 x 5/16 knurled point socket set plain finish 1
016 164-4358 Caster bracket, painted 1
017 164-4378 Caster stem- plated 1
018 164-6777 Washer 7/16 external star lock (pkg of 5) 1
019 164-6238 Caster 1
020 164-6778 Nut 5/16-18 thin hex with nylon insert 2
021 164-4365 Electric charger base skirt, painted 1
022 999-0155 Screw 1/4-20 x 5/16 knurled point socket set plain finish 1
023 164-4352 Electric charger 2500 decal kit 1
024 164-1326 Square keyway 1
025 999-0031 Bolt 5/16-18 x 1 hex head grade 5 zinc plated 1
026 164-5164 Handle tube clamp 1
027 164-5167 Handle brace 2
028 999-0188 Nut 3/8-16 nylon insert lock zinc plated 2
029 164-5165 Clamp shoe 1
030 164-5179 Handle 1
031 164-5166 Rubber tube 1
032 164-5160 Clamp bolt 1
033 164-1823 Washer slotted 1
034 999-0069 Nut 5/16-18 hex 1
035 164-5159 Clamp lever 1
036 164-0020 Handle grip 1
037 164-4380 Amp meter with hardware 1
038 999-0879 Screw 8-32 x 1/4 truss head slotted stainless steel 4

Base Assembly-Lower - 164-1031
RefNbr Part Number Description Req Notes
001 164-4365 Electric charger base skirt, painted 1
002 164-4359 Caster trim assembly including knob & bracket 1
003 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 3
004 999-0060 Washer 1/4 split lock plain finish 3
005 999-0198 Screw 1/4-20 x 1 1/4 socket cap alloy plain finish 3
006 164-4332 Flex pad driver- assembly/balance 1
007 999-0863 Washer 3/4 x 14 gauge narrow bushing 2
008 999-0033 Washer 7/16 SAE flat 1
010 991-2206 Center-Lok 3 pad holder 1
011 999-0013 Screw 10 x 5/8 pan head phillips sheet metal 3
012 999-0614 Bolt 5/16-24 x 7/8 hex head grade 5 zinc plated 1
013 999-0033 Washer 7/16 SAE flat 1
014a 164-4371 Shroud assembly 1
014b 164-4371 Shroud assembly 1
014c 992-0001 Velcro loop (sold by the inch) 6
014d 164-4371 Shroud assembly 1
015 164-4371 Shroud assembly 1
016 164-5027 23 inch bumper 1
017 999-0155 Screw 1/4-20 x 5/16 knurled point socket set plain finish 2
018 164-4366 Pivot bar, plated 1
019 999-0927 Bolt 1/2-20 x 5 1/2 hex head grade 8 plain finish 2
020 999-0114 Washer 1/2 SAE flat 2
021 164-4352 Electric charger 2500 decal kit 1
022 164-0017 5 inch wheel 2
023 164-5168 Flat nylon washer 2
024 164-5182 Washer 1/2 bowed 2
025 164-5182 Washer 1/2 bowed 2
026 164-5167 Handle brace 2
027 164-5168 Flat nylon washer 2
028 164-6771 Nut 1/2-20 thin hex w/ nylok insert (OBSOLETE) 2
029 999-0155 Screw 1/4-20 x 5/16 knurled point socket set plain finish 2

Wiring Diagram -

RefNbr Part Number Description Req Notes

- Pads - 255-2000
RefNbr Part Number Description Req Notes
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch Cure white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (pkg of 4)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
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