|
Engine - Kawasaki FH381V - 154-2046 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
178-0137 |
Woodruff key |
1 |
|
4 |
178-0023 |
Voltage regulator |
1 |
|
5 |
178-7115 |
Charging coil |
1 |
|
7 |
178-7116 |
Camshaft assembly |
1 |
|
8 |
178-7081 |
120V electric starter |
1 |
(includes 9 and 10) |
9 |
N/A |
Not available |
1 |
(Starter gear assembly) |
11a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
12a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
12b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
15 |
178-7101 |
Ignition coil assembly |
1 |
|
17 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
18a |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
(Pioneer) |
18b |
170-3221 |
Oil pressure switch, 3-prong molded plug |
1 |
(Alto-Clarke) |
18c |
372-3186 |
Adapter |
1 |
(Alto-Clarke) |
19a |
178-7096 |
Carburetor |
1 |
|
19b |
178-0042 |
Carb intake gasket |
1 |
|
21 |
170-3241 |
Spud kit |
1 |
(Alto-Clarke) |
22a |
178-7085 |
Air filter element |
1 |
|
22b |
178-0222 |
Air filter |
1 |
|
24 |
178-7071 |
Front air filter case |
1 |
|
25 |
178-7073 |
Rear air filter case |
1 |
|
27 |
178-7119 |
Breather plate and gasket |
1 |
|
28 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
30 |
178-7121 |
Crankcase cover |
1 |
|
32 |
178-0033 |
Bottom oil seal |
1 |
|
33 |
178-7092 |
Cylinder head gasket |
2 |
|
34a |
178-7099 |
Bare cylinder head #1 |
1 |
|
34b |
178-7100 |
Bare cylinder head #2 |
1 |
|
35a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
36 |
178-0078 |
Rocker case |
2 |
|
38 |
178-0047 |
Valve spring |
2 |
|
39 |
178-0030 |
Intake valve |
1 |
|
40 |
178-0029 |
Exhaust valve |
1 |
|
41 |
178-0010 |
Oil drain adapter |
1 |
|
42 |
154-0362 |
Oil drain valve |
1 |
(Pioneer) |
43 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
44 |
154-0038 |
Oil drain cap |
1 |
(Pioneer) |
45 |
178-0129 |
Spark plug wiring harness |
1 |
|
46 |
178-7080 |
13 HP crankcase cover gasket |
1 |
|
N/S |
178-0287 |
Intake manifold |
1 |
|
N/S |
178-7022 |
Intake manifold gasket |
1 |
|
N/S |
270-0757 |
Catalytic muffler |
1 |
(Alto-Clarke) |
N/S |
154-3432 |
Catalytic muffler and manifold assembly |
1 |
(Pioneer) |
N/S |
169-0142 |
Muffler plug |
1 |
|
N/S |
178-0001 |
Exhaust manifold gasket |
2 |
|
N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
N/S |
154-0008 |
Electric clutch assembly |
1 |
(Pioneer clutch models) |
N/S |
178-7097 |
Fuel filter |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
N/S |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
N/S |
991-6001 |
Fuel regulator (T60) |
1 |
|
N/S |
170-2003 |
Catalytic converter muffler (OBSOLETE) |
1 |
|
KIT |
050-0113 |
Kawasaki FH381V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
- KAWASAKI FH500/FH541 - Muffler - Dust Bonnet - Emission System - 170-6175 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001a |
170-3218 |
Kawasaki dust bonnet |
1 |
(OEM) |
001b |
991-8592 |
Kawasaki bonnet filter |
1 |
(NON-OEM) |
002 |
170-3219 |
Bonnet cage |
1 |
|
003 |
170-3237 |
Bonnet cage gasket |
1 |
|
004 |
N/A |
Not available |
1 |
(Emission system) |
005a |
170-3230 |
Exhaust manifold |
1 |
|
005b |
170-2005 |
Exhaust manifold |
1 |
(Models 08992B and 08993B) |
006 |
154-0175 |
Muffler clamp (OBSOLETE) |
1 |
|
007a |
270-0048 |
Vertical muffler non-catalytic |
1 |
|
007b |
170-3232 |
Vertical mount catalytic converting muffler (OBSOLETE) |
1 |
|
008 |
N/A |
Not available |
1 |
(Oxygen sensor) |
|
|
Bearing Assembly - 170-8100 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
999-0043 |
Bolt 7/16-20 x 1 1/4 hex head grade 5 zinc plated |
4 |
|
2 |
999-0044 |
Washer 7/16 medium split lock |
4 |
|
3 |
170-0304 |
Washer 15/32 x 1/32 |
4 |
|
4a |
170-0026 |
Drive shaft (OBSOLETE) |
1 |
Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, 08989B |
4b |
170-3068 |
Shaft spray buffer (OBSOLETE) |
1 |
Models 08987A, 08950A - Spraybuff |
4c |
170-3191 |
Onan shaft 27 inch (OBSOLETE) |
1 |
27 inch with Onan |
5a |
170-3149 |
Bearing assembly with shaft, housing, bearing and snap ring |
1 |
(Aluminum housing no longer available alone) |
5b |
170-7871 |
1.5 degree bearing assembly (OBSOLETE) |
1 |
21 inch, 1.5 taper |
5c |
270-0045 |
Taper housing (OBSOLETE) |
1 |
21 and 27 inch - Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, 08989B |
5d |
170-3149-R |
Rebuilt bearing assembly with shaft, housing and bearing |
1 |
|
6 |
991-1506 |
Sealed ball bearing 6205 |
2 |
|
7 |
997-2201 |
1 inch external snap ring |
2 |
|
8a |
170-3071 |
6 inch pulley (OBSOLETE) |
1 |
21 inch without clutch |
8b |
170-3072 |
7.5 inch pulley (OBSOLETE) |
1 |
21 inch with clutch |
8c |
170-3072 |
7.5 inch pulley (OBSOLETE) |
1 |
24 inch without clutch |
8d |
170-0024 |
10 inch pulley |
1 |
24 inch with clutch |
8e |
160-0135 |
Pulley 8.8 x 1 |
1 |
27 inch without clutch |
8f |
170-0027 |
Clamp-belt guard-black(obsolete) |
1 |
27 inch with clutch |
9 |
170-3075 |
Square keyway |
1 |
|
KIT |
170-3149 |
Bearing assembly with shaft, housing, bearing and snap ring |
1 |
(4a, 5a, 6, & 7) |
KIT |
170-3150 |
Jet stream bearing assembly (OBSOLETE) |
1 |
(4b, 5a, 6, & 7) |
KIT |
170-3192 |
Onan 27 bearing kit (OBSOLETE) |
1 |
(4c, 5a, 6, & 7) |
KIT |
170-1996 |
Bearing assembly (OBSOLETE) |
1 |
(4a, 5c, 6, & 7) |
|
|
Frame Assembly - 170-8101 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1a |
170-7872 |
21 inch frame (gray) |
1 |
21 inch |
1b |
170-7872 |
21 inch frame (gray) |
1 |
21 inch gray |
1c |
170-3154 |
27 inch frame |
1 |
27 inch gray |
2 |
999-0388 |
Nut 7/16-14 flange lock serrated zinc plated |
1 |
|
3 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
4 |
|
4a |
999-0162 |
Bolt 5/16-18 x 1 1/4 hex head grade 5 zinc plated |
4 |
Models 08987A, 08950A |
4b |
999-0162 |
Bolt 5/16-18 x 1 1/4 hex head grade 5 zinc plated |
2 |
Outside - Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, 08989B |
4c |
999-0132 |
Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated |
2 |
Inside - Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, 08989B |
5 |
170-3156 |
Propane tank holder weldment |
1 |
|
6 |
170-3157 |
Switch and meter guard (OBSOLETE) |
1 |
|
7 |
992-0001 |
Velcro loop (sold by the inch) |
24 in |
|
8 |
170-3009 |
Rear caster wheel (OBSOLETE) |
1 |
|
9 |
999-0016 |
Washer 1/4 flat plain finish |
4 |
|
10 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
4 |
|
11 |
999-0039 |
Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated |
1 |
|
12 |
999-0659 |
Washer 3/8 medium split lock stainless steel |
1 |
|
13 |
170-2414 |
Washer flat |
1 |
|
15a |
170-1973 |
Clarke label |
1 |
|
17 |
170-3174 |
Ventilation danger decal |
1 |
|
18a |
170-3172 |
Bumper strip (sold by the inch) (OBSOLETE) |
51 in |
21 inch |
18b |
170-3172 |
Bumper strip (sold by the inch) (OBSOLETE) |
61 in |
24 inch |
18c |
170-3172 |
Bumper strip (sold by the inch) (OBSOLETE) |
68 in |
27 inch |
19a |
170-3013 |
Wheel bracket assembly (OBSOLETE) |
1 |
|
19b |
170-3166 |
3 hole wheel bracket (OBSOLETE) |
2 |
|
19c |
999-0109 |
Bolt 5/16-18 x 1 1/2 hex head grade 5 zinc plated |
8 |
|
19d |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
8 |
|
20a |
170-3010 |
6 inch wheel and axle (OBSOLETE) |
2 |
(includes 20c, 20d, and 20e) |
20b |
170-3010 |
6 inch wheel and axle (OBSOLETE) |
2 |
(includes 20c, 20d, and 20e) |
20c |
999-0324 |
Nut 3/8-16 nylon insert lock jam zinc plated |
2 |
|
20d |
999-0390 |
Bolt 3/8-16 x 2 1/2 hex hd grade 5 zinc plated |
2 |
|
20e |
170-3171 |
6 inch standard wheel |
2 |
|
20f |
991-8583 |
6 inch wheel |
2 |
(NON-OEM |
N/S |
170-3173 |
Engine tipping caution label (OBSOLETE) |
1 |
|
|
|
Vacuum Fuel Systme - 170-8102 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
999-0323 |
Screw 1/4-20 x 1/2 pan head slotted zinc plated |
4 |
|
2 |
999-0060 |
Washer 1/4 split lock plain finish |
4 |
|
6 |
991-6003 |
Vacuum fuel lock-off |
1 |
|
7 |
170-3077 |
Hose assembly |
1 |
|
8 |
170-3180 |
3/8 inch propane hose |
1 |
|
9 |
991-6001 |
Fuel regulator (T60) |
1 |
|
14a |
161-0003 |
Aluminum propane tank |
1 |
|
14b |
161-0004 |
Steel propane tank |
1 |
|
15 |
170-3181 |
Check valve |
1 |
|
16 |
991-6004 |
Female quick coupler |
1 |
|
17 |
997-2002 |
Hose clamp #6 |
3 |
|
18 |
991-1403 |
Vacuum hose (sold by the foot) |
1 |
|
19 |
170-3189 |
Vacuum line tee |
1 |
|
|
|
12 Volt Fuel System - 170-8103 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
170-3157 |
Switch and meter guard (OBSOLETE) |
1 |
|
2 |
170-3180 |
3/8 inch propane hose |
1 |
|
3 |
160-0054 |
45 degree elbow fitting |
2 |
|
4 |
991-6015 |
12V fuel lock off (Model 121) |
1 |
|
5 |
170-3055 |
1/4 hex nipple |
1 |
|
6 |
991-6001 |
Fuel regulator (T60) |
1 |
|
7 |
999-0060 |
Washer 1/4 split lock plain finish |
2 |
|
8 |
999-0323 |
Screw 1/4-20 x 1/2 pan head slotted zinc plated |
2 |
|
10 |
991-6004 |
Female quick coupler |
1 |
|
11 |
170-3181 |
Check valve |
1 |
|
12 |
270-8072 |
Key switch assembly with key |
1 |
|
13a |
170-0052 |
Hour meter |
1 |
(OEM) |
13b |
991-7137 |
Hour meter |
1 |
(NON-OEM) |
14 |
160-0052 |
Fitting 1/4 barb x 1/4mp |
1 |
|
15 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
2 |
|
16a |
170-3183 |
14HP wiring harness (OBSOLETE) |
1 |
14HP - Models 08987A and 08950A |
16b |
170-3184 |
17HP wiring harness |
1 |
17HP - Models 08987A and 08950A |
16c |
170-9968 |
Wiring harness |
1 |
17Hp - Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, and 08989B |
17 |
162-0006 |
12V 18Ah AGM battery (size 6) |
1 |
|
18 |
170-3063 |
11inch red battery cable |
1 |
|
19 |
170-3062 |
12V starter solenoid |
1 |
|
20 |
N/A |
Not available |
1 |
5/8 wire clamp |
21a |
991-6005 |
Fuel hose (sold by the foot) |
2 ft |
Models 08987A and 08950A |
21b |
170-7873 |
3/8 inch hose assembly with insert |
1 |
Models 08001B, 08002B, 08012B, 08945B, 08947B, 08987B, and 08989B |
22 |
991-1403 |
Vacuum hose (sold by the foot) |
2 ft |
|
23 |
160-0054 |
45 degree elbow fitting |
1 |
|
24 |
999-0016 |
Washer 1/4 flat plain finish |
4 |
|
25 |
999-0197 |
Screw 1/4-20 x 1 socket head alloy plain finish |
2 |
|
26 |
170-3060 |
Battery box |
1 |
|
29 |
170-3188 |
Regulator bracket (OBSOLETE) |
1 |
|
N/S |
992-0001 |
Velcro loop (sold by the inch) |
12 in |
|
30 |
N/A |
Not available |
1 |
Fuse |
31 |
170-3108 |
Fuse holder |
1 |
|
32 |
270-0756 |
Catalytic muffler converter kit, vertical w/ support bracket |
1 |
|
|
|
Pad Driver Assembly - 170-8104 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
0a |
170-3102 |
21 inch pad driver assembly steel |
1 |
21 inch |
0b |
170-3104 |
24 inch pad driver assembly (OBSOLETE) |
1 |
24 inch |
0c |
170-3105 |
27 inch pad driver assembly |
1 |
27 inch |
1 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
12 |
21, 24, and 27 inch |
2 |
999-0549 |
Washer 5/16 x 3/4 SAE flat stainless steel |
12 |
21, 24, and 27 inch |
3 |
170-3092 |
Shaft plate steel (OBSOLETE) |
1 |
21, 24, and 27 inch |
4 |
170-3093 |
Elevator bolt |
12 |
21, 24, and 27 inch |
5 |
170-3094 |
Belting coupler |
1 |
21, 24, and 27 inch |
6 |
170-3095 |
Coupling spacer (OBSOLETE) |
6 |
21, 24, and 27 inch |
7a |
170-3096 |
21 inch powder coated steel disk (OBSOLETE) |
1 |
21 inch |
7b |
170-3097 |
24 inch powder coated disk (OBSOLETE) |
1 |
24 inch |
7c |
N/A |
Not available |
1 |
(27 inch powder coated steel disk) |
8 |
991-2206 |
Center-Lok 3 pad holder |
1 |
21, 24, and 27 inch and 21 inch flex |
9b |
170-6228 |
24 inch pad gripper (OBSOLETE) |
1 |
24 inch |
9c |
170-6229 |
27 inch pad gripper |
1 |
27 inch |
10a |
170-3101 |
Aluminum pop rivet |
11 |
21 inch |
10b |
170-3101 |
Aluminum pop rivet |
23 |
24 and 27 inch |
11 |
270-0046 |
Shaft plate flex |
1 |
21 inch flex |
12 |
270-0047 |
21 inch pad driver flex |
1 |
21 inch flex |
13 |
999-0678 |
Screw 8-18 x 5/8 pan head self-drilling stainless steel |
3 |
21 inch flex |
14 |
999-0538 |
Screw 1/4-20 x 1 flat head slotted stainless steel |
6 |
21 inch flex |
15a |
996-5061 |
21 inch flex and riser assembly |
1 |
|
15b |
996-5059 |
27 inch flex and riser assembly |
1 |
|
16 |
999-0031 |
Bolt 5/16-18 x 1 hex head grade 5 zinc plated |
6 |
|
17 |
991-8516 |
5 inch flange |
1 |
|
18 |
999-0069 |
Nut 5/16-18 hex |
6 |
|
19 |
999-1296 |
Screw 12 x 5/8 pan head phillips |
3 |
|
20a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
1 |
|
20b |
991-2202 |
Big mouth pad holder set (blue) |
1 |
(NON-OEM) |
20c |
991-8577 |
Pad retainer |
1 |
(NON-OEM) |
21a |
996-6106 |
21 inch complete pad driver assembly |
1 |
(includes 15-18) |
21b |
996-6107 |
27 inch complete pad driver assembly |
1 |
(includes 15-18) |
|
|
Handle Assembly - 170-8105 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1a |
170-3158 |
48 inch throttle cable Kawasaki |
1 |
Kawasaki 17 |
1b |
170-3159 |
UL throttle cable Kawsaki single (OBSOLETE) |
1 |
Kawasaki 14 |
2 |
999-0870 |
Screw 8 x 3/4 pan head phillips stainless steel |
1 |
|
6 |
170-3021 |
Handle grip tube |
1 |
|
7 |
170-3022 |
Upper handle (OBSOLETE) |
1 |
|
8 |
999-0187 |
Washer 1/2 flat plain finish |
2 |
|
10 |
999-0464 |
Washer 3/16 flat plain finish |
1 |
|
11 |
170-3160 |
Wire (Sold by the foot) (OBSOLETE) |
3 ft |
|
12 |
170-3023 |
Upper handle (UL) (OBSOLETE) |
1 |
|
13 |
170-3024 |
Electric clutch switch (OBSOLETE) |
1 |
|
14a |
N/A |
Not available |
1 |
(Fig. 1 Centrifugal clutch) (14HP Kawasaki throttle cable) |
14b |
170-3258 |
Throttle cable kit (OBSOLETE) |
1 |
Fig. 3 V-Twin Non-Clutch |
14c |
170-3025 |
Left hand throttle cable (OBSOLETE) |
1 |
Fig. 2 Electric clutch, and Fig. 4 Single Cylinder Non-clutch |
15 |
999-1064 |
Bolt 1/4-20 x 1 3/4 hex head cap grade 5 zinc plated |
1 |
|
16 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
1 |
|
17 |
N/A |
Not available |
2 |
(Screw) |
18 |
170-3165 |
Throttle bracket (Honda) (OBSOLETE) |
1 |
|
19 |
999-0391 |
Washer 1/2 internal/external star lock |
2 |
|
|
|
Wiring Diagram - Onan P248 - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Wiring Diagram - Kawasaki 17 Envirogard - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Wiring Diagram - Kawasaki 14 Envirogard - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Wiring Diagram - Kawasaki 14 - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Wiring Diagram - Honda 13hp - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Wiring Diagram - Kawasaki 17 - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Belt Chart - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
-- Model Chart - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Engine - Kawasaki FH500v/FH541V - 178-4021 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
207a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
207b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
217 |
999-0024 |
Washer 5/16 flat stainless steel |
8 |
|
219 |
178-0004 |
Long rear stud |
2 |
|
222 |
178-0006 |
Short front stud |
2 |
|
228 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
4 |
|
229 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
233 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
|
238 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
239 |
178-0010 |
Oil drain adapter |
1 |
|
241a |
178-0211 |
Left (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241b |
178-0212 |
Right (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241c |
178-7181 |
Left (while operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241d |
178-7180 |
Right (white operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241e |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
241g |
178-0030 |
Intake valve |
2 |
|
241h |
178-0029 |
Exhaust valve |
2 |
|
241i |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
241j |
178-7038 |
Cylinder head gasket (FH541V engine only) |
2 |
|
241k |
178-0035 |
Intake gasket |
2 |
|
241l |
178-0001 |
Exhaust manifold gasket |
2 |
|
241m |
178-0036 |
Exhaust stud bolt |
4 |
|
241n |
178-0032 |
Valve stem seal |
4 |
|
242 |
154-0042 |
Oil drain valve kit |
1 |
|
243 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
244 |
164-0398 |
Control valve (white clamp) |
1 |
|
245 |
178-0020 |
Air filter clip (includes swivel) |
2 |
(includes 259) |
246a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
246b |
154-0367 |
Kawasaki dipstick |
1 |
|
246c |
178-0015 |
Dipstick tube |
1 |
|
246e |
178-0123 |
Flanged bolt |
1 |
|
247 |
178-0021 |
Fan housing |
1 |
|
248 |
N/A |
Not available |
1 |
(Starter gear assembly) |
249a |
178-0024 |
Ignition coil assembly Kawasaki FH500V/FH541V |
2 |
(OEM) |
250 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
257a |
160-0083 |
Starter solenoid (remote mounted) |
1 |
|
257b |
991-9257 |
SOLENOID -STARTER 12V |
|
(NON-OEM) |
258a |
178-0025 |
12V starter assembly kit (Kawasaki FH500V & FH541V engines) |
1 |
(Entire starter assembly, includes reference 248) |
258b |
178-7081 |
120V electric starter |
1 |
(110V start units) |
259 |
N/A |
Not available |
2 |
(Swivel) (included with 245) |
260 |
178-0023 |
Voltage regulator |
1 |
|
264 |
164-1536 |
Spacer (OBSOLETE) |
2 |
|
265 |
999-0744 |
Screw 10-32 x 1 3/4 pan head phillips zinc plated |
2 |
|
266 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
267 |
999-0412 |
Washer #8 SAE flat |
2 |
|
268 |
160-0141 |
Stud M6 x 130 |
2 |
|
269 |
164-1538 |
Rubber cap (OBSOLETE) |
1 |
|
270 |
178-0042 |
Carb intake gasket |
2 |
|
271 |
160-0115 |
Fuel load block |
1 |
(Eagle specific) |
272 |
178-0195 |
Flanged nut |
2 |
|
273 |
160-0116 |
Brass plug 1/8 |
1 |
|
274 |
160-0117 |
Elbow 3/8 x 1/4 mp |
1 |
|
275 |
165-0012 |
Spark plug boot (OBSOLETE) |
2 |
|
276 |
178-0129 |
Spark plug wiring harness |
1 |
|
280 |
178-0085 |
Bolt 6 x 12 flanged |
1 |
(old style) |
281a |
178-0079 |
Breather cover and gasket kit |
1 |
(old style) |
281b |
178-7039 |
Plate |
1 |
(old style) |
282 |
178-0307 |
Cover and gasket kit |
1 |
(old style) |
284 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
285 |
178-0036 |
Exhaust stud bolt |
4 |
|
286 |
178-0081 |
Crankcase complete |
1 |
|
287 |
178-0017 |
Crankcase gasket |
1 |
|
290a |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
290b |
178-7038 |
Cylinder head gasket (FH541V engine only) |
1 |
|
291 |
178-0032 |
Valve stem seal |
4 |
|
292 |
178-0078 |
Rocker case |
2 |
|
293 |
178-0060 |
Bolt 6 x 40 flange |
4 |
|
294a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
295 |
178-0087 |
Flanged bolt |
2 |
|
296a |
178-0027 |
Left (while operating) bare cylinder head |
1 |
See 178-0211 or 178-7181 for head assembly |
296b |
178-0026 |
Right (while operating) bare cylinder head |
1 |
See 178-0212 or 178-7180 for head assembly |
297 |
178-0086 |
Flanged bolt |
8 |
|
299 |
178-0080 |
Crankcase cover |
1 |
|
301 |
178-0033 |
Bottom oil seal |
1 |
|
302 |
178-0309 |
Breather cover (new style) |
1 |
(new style) |
303 |
178-0308 |
Breather gasket (new style) |
1 |
(new style) |
304 |
178-0310 |
Bolt flanged 14mm |
1 |
(new style) |
305 |
178-7002 |
Air filter assembly |
1 |
(includes 306-310) |
306a |
178-7004 |
Air filter case assembly |
1 |
|
306b |
178-0041 |
Air cleaner rear housing (includes filters and gasket) |
1 |
|
307a |
178-0005 |
Air pre-cleaner Kawasaki |
1 |
(OEM) |
307b |
991-7118 |
Pre-filter (green) |
1 |
(NON-OEM) |
308 |
178-0019 |
Air filter cover |
1 |
|
309a |
178-0007 |
Air filter Kawasaki |
1 |
(OEM) |
N/S |
050-0006 |
Kawasaki 100 hour service kit |
1 |
|
N/S |
154-0269 |
Carbon monoxide safety patch |
1 |
|
N/S |
991-9251 |
CO DETECTOR |
1 |
(NON-OEM option to 154-0269) |
N/S |
170-2004 |
Isolator (OBSOLETE) |
5 |
(for dust control units) |
N/S |
170-3235 |
Support bracket |
1 |
|
N/S |
170-3259 |
Nut M6 x 2 hex |
4 |
|
N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(original shut-down system has been made unavailable. This part will need additional wiring that is not included.) |
N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
999-0565 |
Screw 10 x 3/4 pan head phillips sheet metal |
2 |
(not included in kit) |
N/S |
154-0412 |
Carburetor for Kawasaki (OBSOLETE) |
1 |
(Pioneer) |
N/S |
154-0250 |
Muffler bracket |
1 |
(Super Buffer) |
N/S |
991-4039 |
Spark plug tester |
1 |
|
KIT |
050-0006 |
Kawasaki 100 hour service kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
|
|
NON-OEM Dust Bonnet and Cage Option - 178-4041 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
991-9014 |
Kawasaki dust bonnet |
1 |
|
2a |
160-0198 |
3 tab filter cage with support ring for 17HP (metal) |
1 |
(includes 2b) |
2b |
160-0297 |
Filter cage support ring for 17HP (converts 3 tab/4 tab) |
1 |
|
3 |
999-0250 |
Bolt M5-.8 x 10mm hex head full thread |
3 |
(to secure cage to ring) |
4 |
999-0740 |
Nut M5-.8 hex stainless steel |
3 |
(to secure cage to ring) |
5 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
(to secure ring to engine) |
6 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
7 |
(to secure cage and ring to engine) |
7 |
160-0123 |
3 tab filter cage for 18HP (metal) |
1 |
|
|
|
-Engine- Kawasaki FS481V - 189-6100 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
178-0329 |
Bolt 12 x 30 |
1 |
|
002 |
178-0135 |
Washer |
1 |
(DS10 only) |
003 |
178-0137 |
Woodruff key |
1 |
|
004 |
178-7107 |
Flywheel assembly |
1 |
|
005 |
189-5152 |
Propane emission decal |
1 |
|
006 |
189-0392 |
Screw #10 x 5/8 pan head phillips |
2 |
|
007a |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
007b |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
008a |
189-3090 |
Oil dipstick |
1 |
(Plastic oil dipsticks are only good for a short time because the last couple inches of the dipstick are always in oil and will eventually stain, get brittle, and then break off inside the engine due to the high heat of the oil. The pieces of plastic can cause problems inside the engine and the only way to get them out is to remove the crankcase, which is very labor intensive.) |
008b |
154-0367 |
Kawasaki dipstick |
1 |
|
009a |
178-0306 |
Dipstick tube |
1 |
|
010 |
178-0265 |
Voltage regulator |
1 |
|
013 |
178-0123 |
Flanged bolt |
4 |
|
014 |
178-7106 |
Electric starter |
1 |
|
015a |
178-0264 |
Ignition coil assembly Kawasaki FS481V |
2 |
|
015b |
991-7143 |
Ignition coil assembly |
2 |
(NON-OEM) |
016a |
166-0008 |
Spark plug (Kawasaki FS481V) |
2 |
|
016b |
178-7104 |
Spark plug wiring harness |
1 |
|
017 |
178-0280 |
Intake manifold |
1 |
|
018a |
178-0255 |
Air pre-filter |
1 |
(OEM) |
018b |
991-6028 |
Air pre-filter |
1 |
(NON-OEM) |
019a |
178-0256 |
Air filter |
1 |
(Betco) (OEM) |
019b |
991-6029 |
Air filter |
1 |
(NON-OEM) |
019c |
178-0256 |
Air filter |
1 |
(Kawasaki) |
019d |
178-7207 |
Air filter assembly with prefilter |
1 |
(Kawasaki) |
020 |
178-0281 |
Hose clamp |
1 |
|
022 |
178-0279 |
Air filter case |
1 |
|
025 |
178-0283 |
Hose clamp |
1 |
|
026a |
178-0290 |
Carburetor assembly |
1 |
(Pioneer, Nilfisk, Kawasaki) |
026b |
189-5148 |
Carburetor aluminum block (keep internal parts of old carb) |
1 |
(Betco) |
030 |
178-0195 |
Flanged nut |
2 |
|
031 |
178-0334 |
Intake pipe |
1 |
|
032 |
178-0042 |
Carb intake gasket |
2 |
|
034 |
178-0036 |
Exhaust stud bolt |
4 |
|
035 |
178-0335 |
Bolt 6 x 12 |
7 |
|
036 |
178-7108 |
Breather cover |
1 |
|
037 |
178-0263 |
Breather gasket |
1 |
|
038 |
189-8452 |
J clip stamped hook |
1 |
|
039 |
178-7109 |
Breather pipe |
1 |
|
040 |
178-0151 |
Screw pan head |
1 |
|
041 |
178-7110 |
Breather plate |
1 |
|
042 |
178-7111 |
Breather valve |
1 |
|
043 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
044b |
178-0010 |
Oil drain adapter |
1 |
|
045a |
178-0254 |
Oil filter |
1 |
(OEM) |
045b |
991-6027 |
Oil filter |
1 |
(NON-OEM) |
046 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
049 |
178-0336 |
Crankcase complete |
1 |
(includes 50) |
053 |
178-0273 |
Dowell pin |
6 |
|
054 |
178-0261 |
Cylinder head gasket (FS481V engine only) |
2 |
|
055a |
178-0304 |
#1 right cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
055b |
178-0258 |
Right (while operating) bare cylinder head #1 |
1 |
|
055c |
178-0305 |
#2 left cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
055d |
178-0259 |
Left (while operating) bare cylinder head #2 |
1 |
|
056 |
178-0272 |
Head bolt |
14 |
|
059 |
178-0032 |
Valve stem seal |
4 |
|
060 |
178-0124 |
Bolt 6 x 25 flange |
10 |
|
061a |
178-7112 |
Rocker case (cylinder #2) |
1 |
|
061b |
178-7113 |
Rocker case (cylinder #1) |
1 |
|
062 |
178-0262 |
Rocker case gasket |
2 |
|
064 |
178-0272 |
Head bolt |
14 |
|
065 |
178-0036 |
Exhaust stud bolt |
4 |
|
067 |
999-1489 |
Screw 3/8-16 x 1 1/2 hex head stainless steel |
4 |
|
068 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
069 |
178-0260 |
Bottom oil seal |
1 |
|
075 |
178-0322 |
Crankcase cover |
1 |
|
077 |
178-0273 |
Dowell pin |
6 |
|
079 |
999-0120 |
Washer 3/8 SAE flat |
1 |
|
080 |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
082a |
169-0142 |
Muffler plug |
1 |
(Pioneer) |
082b |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
083a |
189-3087 |
Catalytic muffler and manifold assembly |
1 |
(Betco) |
083b |
154-1044 |
Catalytic muffler and manifold assembly (Kawasaki FS481V) |
1 |
(Pioneer) |
084 |
178-0286 |
Fan housing kit |
1 |
|
092 |
178-0098 |
Collet (valve keeper) (sold individually - need 2 per valve) |
8 |
|
093 |
178-0048 |
Valve retainer ring |
4 |
|
094 |
178-0276 |
Valve spring |
4 |
|
095 |
178-0270 |
Intake valve |
2 |
|
098 |
178-0269 |
Exhaust valve |
2 |
|
101 |
178-0384 |
Bolt 8 x 14 flange |
4 |
|
103 |
178-0383 |
Rocker arm |
4 |
|
KIT |
050-0007 |
Kawasaki FS481V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
178-0274 |
Throttle control plate |
1 |
|
N/S |
178-0313 |
Charging coil (stator) |
1 |
|
N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
- Pads - 255-2700 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
01 |
255-2740 |
27 inch aqua plus burnishing pad (pkg of 5) |
|
|
02 |
255-2735 |
27 inch Armadillo concrete scrubbing pad (pkg of 5) |
|
|
03 |
255-2770 |
27 inch Blue Ace pad (pkg of 5) |
|
|
04 |
255-2742 |
27 inch Blue Jay burnishing pad (pkg of 5) |
|
|
05 |
255-0065 |
27 inch Cure white pad (pkg of 5) |
|
|
07 |
255-2777 |
27 inch Diamondback extreme stripping pad (pkg of 5) |
|
|
08 |
255-2738 |
27 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2 |
|
|
09 |
255-2721 |
27 inch gorilla lite burnishing pad (pkg of 5) |
|
|
10 |
255-2750 |
27 inch gorilla spray buff/polish/burnish pad (pkg of 5) |
|
|
11 |
255-2765 |
27 inch Heat concrete bonding pad (pkg of 5) |
|
|
12 |
255-2730 |
27 inch jaguar burnishing pad (pkg of 5) |
|
|
13 |
255-2767 |
27 inch Laminated 2001 Gorilla polish pad (pkg of 5) |
|
|
14 |
255-2769 |
27 inch Micropolish polishing and burnishing pad (pkg of 2) |
|
|
15 |
255-2790 |
27 inch premium black stripping pad (pkg of 5) |
|
|
17 |
255-2764 |
27 inch premium blue cleaning pad (pkg of 5) |
|
|
18 |
255-2792 |
27 inch premium brown stripping pad (pkg of 5) |
|
|
19 |
255-2780 |
27 inch premium green scrubbing pad (pkg of 5) |
|
|
20 |
255-2760 |
27 inch premium red scrubbing pad (pkg of 5) |
|
|
21 |
255-2752 |
27 inch premium tan polishing pad (pkg of 5) |
|
|
22 |
255-2720 |
27 inch premium white polishing pad (pkg of 5) |
|
|
23 |
255-2795 |
27 inch razorback stripping pad (pkg of 5) |
|
|
24 |
255-2747 |
27 inch Redwood maroon floor prep pad (pkg of 10) |
|
|
25 |
255-2711 |
27 inch superspeed rubberized pad (pkg of 5) |
|
|
26 |
255-9626 |
27 inch Diamond by Gorilla 11000 Grit (pkg of 2) |
|
|
27 |
255-9623 |
27 inch Diamond by Gorilla 1500 Grit (pkg of 2) |
|
|
28 |
255-9620 |
27 inch Diamond by Gorilla 200 Grit (pkg of 2) |
|
|
29 |
255-9624 |
27 inch Diamond by Gorilla 3000 Grit (pkg of 2) |
|
|
30 |
255-9621 |
27 inch Diamond by Gorilla 400 Grit (pkg of 2) |
|
|
31 |
255-9622 |
27 inch Diamond by Gorilla 800 Grit (pkg of 2) |
|
|
32 |
255-9625 |
27 inch Diamond by Gorilla 8000 Grit (pkg of 2) |
|
|
33 |
255-9650 |
27 inch Diamond starter pack (1 of each grit) |
|
|
34 |
255-2715 |
27 inch Duala clean and shine pad - low speed (pkg of 5) |
|
|
35 |
255-2716 |
27 inch 2001 Duala clean and shine pad - high speed (pkg 5) |
|
|
|
|
- Commonly Asked For Parts - 272-9963 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
01 |
272-7380 |
Engine kit - DC retro for dust control (OBSOLETE) |
|
Dust Control models - FH500V/FH541V No longer available. |
02 |
272-7381 |
Engine retro kit with catalytic converter |
|
Catalytic control models - FH500V/FH541V No longer available. |
03 |
272-6584 |
Dust bonnet |
|
For FS481V engine |
04 |
162-0006 |
12V 18Ah AGM battery (size 6) |
1 |
|
05 |
N/A |
Not available |
|
(Propane adapter) |
|
|
- Pad Holders - 275-9029 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
991-2214 |
Center-Lok II pad holder - left hand thread (red) |
|
|
2a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
|
(Pad driver side female, Floor side male) |
2b |
991-8577 |
Pad retainer |
|
(Pad driver side male, Floor side female) |
3a |
991-2202 |
Big mouth pad holder set (blue) |
|
(includes 3 screws) |
3b |
991-2205 |
Deep lock ring and pad grip ring |
|
|
4 |
991-2203 |
Big mouth pad holder male thread portion |
|
|
5 |
991-2206 |
Center-Lok 3 pad holder |
|
(includes 3 screws) |
6 |
996-0372 |
Big mouth pad holder (left hand thread) |
|
|
8 |
991-2209 |
Split retainer - pad holder ring (OBSOLETE) |
|
|
9 |
N/A |
Not available |
|
(replaced by #3 991-2202) |
10 |
991-2211 |
Center lock pad holding cup (male) (yellow) (OBSOLETE) |
|
|
|
|
Fuel System Overview - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
- Frequently Replaced Parts - 999-5029 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
20 |
N/A |
Not available |
|
(Propane adapter) |
1 |
162-0006 |
12V 18Ah AGM battery (size 6) |
|
|
2 |
N/A |
Not available |
|
See Belt chart |
3a |
170-0052 |
Hour meter |
1 |
(OEM) |
3b |
991-7137 |
Hour meter |
1 |
(NON-OEM) |
4 |
991-2206 |
Center-Lok 3 pad holder |
|
|
5 |
996-5056 |
27 inch complete pad driver assembly (OBSOLETE) |
|
(flex) |
6 |
170-3105 |
27 inch pad driver assembly |
|
(steel) |
8 |
170-3009 |
Rear caster wheel (OBSOLETE) |
|
|
9 |
161-0003 |
Aluminum propane tank |
|
|
10 |
154-1065 |
Steel propane tank |
1 |
|
11 |
170-3021 |
Handle grip tube |
|
|
12 |
170-3158 |
48 inch throttle cable Kawasaki |
|
|
13 |
992-0001 |
Velcro loop (sold by the inch) |
|
(2 foot) |
14 |
991-6001 |
Fuel regulator (T60) |
|
|
15 |
991-6002 |
12V fuel lock off (Model 152) |
|
|
16 |
169-0016 |
Key switch assembly with two keys |
|
|
17 |
991-6004 |
Female quick coupler |
|
|
18 |
170-1979 |
Dust filter (OBSOLETE) |
|
(dust control model) |
19 |
170-7867 |
FH541V carburetor kit |
|
|
|
|
|