|
Engine - Kawasaki FH381V - 154-2046 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
178-0137 |
Woodruff key |
1 |
|
4 |
178-0023 |
Voltage regulator |
1 |
|
5 |
178-7115 |
Charging coil |
1 |
|
7 |
178-7116 |
Camshaft assembly |
1 |
|
8 |
178-7081 |
120V electric starter |
1 |
(includes 9 and 10) |
9 |
N/A |
Not available |
1 |
(Starter gear assembly) |
11a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
12a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
12b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
15 |
178-7101 |
Ignition coil assembly |
1 |
|
17 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
18a |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
(Pioneer) |
18b |
170-3221 |
Oil pressure switch, 3-prong molded plug |
1 |
(Alto-Clarke) |
18c |
372-3186 |
Adapter |
1 |
(Alto-Clarke) |
19a |
178-7096 |
Carburetor |
1 |
|
19b |
178-0042 |
Carb intake gasket |
1 |
|
21 |
170-3241 |
Spud kit |
1 |
(Alto-Clarke) |
22a |
178-7085 |
Air filter element |
1 |
|
22b |
178-0222 |
Air filter |
1 |
|
24 |
178-7071 |
Front air filter case |
1 |
|
25 |
178-7073 |
Rear air filter case |
1 |
|
27 |
178-7119 |
Breather plate and gasket |
1 |
|
28 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
30 |
178-7121 |
Crankcase cover |
1 |
|
32 |
178-0033 |
Bottom oil seal |
1 |
|
33 |
178-7092 |
Cylinder head gasket |
2 |
|
34a |
178-7099 |
Bare cylinder head #1 |
1 |
|
34b |
178-7100 |
Bare cylinder head #2 |
1 |
|
35a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
36 |
178-0078 |
Rocker case |
2 |
|
38 |
178-0047 |
Valve spring |
2 |
|
39 |
178-0030 |
Intake valve |
1 |
|
40 |
178-0029 |
Exhaust valve |
1 |
|
41 |
178-0010 |
Oil drain adapter |
1 |
|
42 |
154-0362 |
Oil drain valve |
1 |
(Pioneer) |
43 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
44 |
154-0038 |
Oil drain cap |
1 |
(Pioneer) |
45 |
178-0129 |
Spark plug wiring harness |
1 |
|
46 |
178-7080 |
13 HP crankcase cover gasket |
1 |
|
N/S |
178-0287 |
Intake manifold |
1 |
|
N/S |
178-7022 |
Intake manifold gasket |
1 |
|
N/S |
270-0757 |
Catalytic muffler |
1 |
(Alto-Clarke) |
N/S |
154-3432 |
Catalytic muffler and manifold assembly |
1 |
(Pioneer) |
N/S |
169-0142 |
Muffler plug |
1 |
|
N/S |
178-0001 |
Exhaust manifold gasket |
2 |
|
N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
N/S |
154-0008 |
Electric clutch assembly |
1 |
(Pioneer clutch models) |
N/S |
178-7097 |
Fuel filter |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
N/S |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
N/S |
991-6001 |
Fuel regulator (T60) |
1 |
|
N/S |
170-2003 |
Catalytic converter muffler (OBSOLETE) |
1 |
|
KIT |
050-0113 |
Kawasaki FH381V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
- KAWASAKI FH500/FH541 - Muffler - Dust Bonnet - Emission System - 170-6175 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001a |
170-3218 |
Kawasaki dust bonnet |
1 |
(OEM) |
001b |
991-8592 |
Kawasaki bonnet filter |
1 |
(NON-OEM) |
002 |
170-3219 |
Bonnet cage |
1 |
|
003 |
170-3237 |
Bonnet cage gasket |
1 |
|
004 |
N/A |
Not available |
1 |
(Emission system) |
005a |
170-3230 |
Exhaust manifold |
1 |
|
005b |
170-2005 |
Exhaust manifold |
1 |
(Models 08992B and 08993B) |
006 |
154-0175 |
Muffler clamp (OBSOLETE) |
1 |
|
007a |
270-0048 |
Vertical muffler non-catalytic |
1 |
|
007b |
170-3232 |
Vertical mount catalytic converting muffler (OBSOLETE) |
1 |
|
008 |
N/A |
Not available |
1 |
(Oxygen sensor) |
|
|
Pad Driver Assembly - 170-8106 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
999-0043 |
Bolt 7/16-20 x 1 1/4 hex head grade 5 zinc plated |
4 |
|
2 |
999-0044 |
Washer 7/16 medium split lock |
4 |
|
3 |
170-0304 |
Washer 15/32 x 1/32 |
4 |
|
4 |
170-1996 |
Bearing assembly (OBSOLETE) |
1 |
|
5 |
170-3072 |
7.5 inch pulley (OBSOLETE) |
1 |
|
6 |
170-3075 |
Square keyway |
1 |
|
7 |
999-0854 |
Washer 3/4 external lock zinc plated |
1 |
|
8a |
170-1997 |
21 inch pad driver assembly |
1 |
|
8b |
189-8297 |
27 inch pad driver assembly flex |
1 |
|
9 |
999-0678 |
Screw 8-18 x 5/8 pan head self-drilling stainless steel |
3 |
|
10 |
170-3102 |
21 inch pad driver assembly steel |
1 |
|
N/S |
170-1998 |
B-47 v-belt |
1 |
|
N/S |
991-2206 |
Center-Lok 3 pad holder |
1 |
|
|
|
Control Box Assembly - 170-8107 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1a |
169-0016 |
Key switch assembly with two keys |
1 |
|
2a |
170-0052 |
Hour meter |
1 |
(OEM) |
2b |
991-7137 |
Hour meter |
1 |
(NON-OEM) |
3 |
170-1971 |
Control box weldment |
1 |
|
4 |
162-0006 |
12V 18Ah AGM battery (size 6) |
1 |
|
5 |
170-1972 |
Control box cover |
1 |
|
6 |
999-0321 |
Screw 10-32 x 3/8 pan head slotted zinc plated |
7 |
|
8 |
999-0016 |
Washer 1/4 flat plain finish |
2 |
|
9 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
2 |
|
10 |
170-1974 |
Carb guard circuit board with three lights (OBSOLETE) |
1 |
|
11 |
170-3062 |
12V starter solenoid |
1 |
|
12 |
999-0323 |
Screw 1/4-20 x 1/2 pan head slotted zinc plated |
2 |
|
13 |
999-0463 |
Screw 6-32 x 3/8 pan head slotted zinc plated |
4 |
|
14 |
170-1975 |
Carb guard decal (OBSOLETE) |
1 |
|
16 |
270-0038 |
Bushing (OBSOLETE) |
1 |
|
|
|
Fuel Assembly - 170-8108 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1a |
161-0003 |
Aluminum propane tank |
1 |
|
1b |
161-0004 |
Steel propane tank |
1 |
|
2 |
991-6004 |
Female quick coupler |
1 |
|
3 |
170-3180 |
3/8 inch propane hose |
1 |
|
4 |
991-6015 |
12V fuel lock off (Model 121) |
1 |
|
5 |
160-0054 |
45 degree elbow fitting |
2 |
|
7 |
991-6001 |
Fuel regulator (T60) |
1 |
|
8 |
997-2002 |
Hose clamp #6 |
2 |
|
9 |
170-3120 |
Hose barb elbow |
1 |
|
10 |
170-7873 |
3/8 inch hose assembly with insert |
1 |
|
11 |
991-1403 |
Vacuum hose (sold by the foot) |
2.5 ft |
|
13 |
170-3055 |
1/4 hex nipple |
1 |
|
14 |
160-0052 |
Fitting 1/4 barb x 1/4mp |
1 |
|
15 |
999-0323 |
Screw 1/4-20 x 1/2 pan head slotted zinc plated |
2 |
|
16 |
170-3181 |
Check valve |
1 |
|
|
|
Handle Assembly - 170-8109 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
2 |
170-1970 |
Pin assembly (OBSOLETE) |
2 |
|
3 |
170-3660 |
60 inch throttle cable Kawasaki 17 (OBSOLETE) |
1 |
|
4 |
170-3021 |
Handle grip tube |
1 |
|
|
|
Dust Containment Assembly - 170-8110 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
170-1978 |
Filter lid assembly (OBSOLETE) |
1 |
|
2 |
170-1979 |
Dust filter (OBSOLETE) |
1 |
|
4a |
170-9018 |
27 inch bumper (OBSOLETE) |
1 |
|
4b |
270-0039 |
21 inch bumper |
1 |
|
5a |
170-9019 |
27 inch skirt assembly |
1 |
|
5b |
270-0040 |
21 inch skirt assembly |
1 |
|
8 |
170-1986 |
Dust plug in |
1 |
|
KIT |
170-1982 |
27 inch dust skirt kit |
1 |
Includes 4A, 5A, 170-7876, 170-1984, rivets and screws |
KIT |
170-1983 |
21 inch skirt assembly |
1 |
Includes 4B, 5B, 170-7877, 170-1984, rivets and screws |
|
|
Carrier Assembly - 170-8111 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
2 |
999-0170 |
Nut 3/8-16 hex plain finish |
2 |
|
3 |
999-0032 |
Washer 3/8 USS flat plain finish |
2 |
|
4 |
270-0033 |
Spacer 3/16 black |
2 |
|
6 |
999-1371 |
Bolt 1/2 x 3/8 shoulder stainless steel |
2 |
|
7 |
999-0032 |
Washer 3/8 USS flat plain finish |
8 |
|
8 |
999-0170 |
Nut 3/8-16 hex plain finish |
4 |
|
9 |
270-0035 |
Carrier weldment |
1 |
|
11 |
999-0152 |
Nut 1/4-20 nylon insert lock zinc plated |
6 |
|
12 |
999-0016 |
Washer 1/4 flat plain finish |
6 |
|
13 |
999-0081 |
Screw 1/4-20 x 5/8 pan head slotted zinc |
6 |
|
14 |
999-0038 |
Bolt 3/8-16 x 1 hex head grade 5 zinc plated |
4 |
|
|
|
Drive, Wheel and Frame Assembly - 170-8112 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
164-1015 |
Washer 1 x .13 thick flat |
7 |
|
2 |
170-3142 |
Centrifugal clutch |
1 |
|
3 |
154-0016 |
Bottom clutch spacer |
1 |
|
4 |
999-0044 |
Washer 7/16 medium split lock |
1 |
|
5 |
999-0853 |
Screw 7/16-20 x 2 hex head grade 5 plain finish |
1 |
|
6 |
170-3075 |
Square keyway |
1 |
|
13 |
170-2414 |
Washer flat |
1 |
|
14 |
999-0659 |
Washer 3/8 medium split lock stainless steel |
1 |
|
15 |
999-0390 |
Bolt 3/8-16 x 2 1/2 hex hd grade 5 zinc plated |
1 |
|
16 |
999-0109 |
Bolt 5/16-18 x 1 1/2 hex head grade 5 zinc plated |
12 |
|
17 |
170-1988 |
Burnisher deck mounting gasket |
2 |
|
18 |
170-1989 |
Gasket (OBSOLETE) |
1 |
|
19 |
N/A |
Not available |
1 |
Vacbox casting (Gray) |
20 |
999-0170 |
Nut 3/8-16 hex plain finish |
3 |
|
21 |
999-0659 |
Washer 3/8 medium split lock stainless steel |
3 |
|
22 |
999-0649 |
Bolt 3/8-16 x 1 1/4 hex head stainless steel |
3 |
|
23 |
170-1991 |
Caster weldment |
2 |
|
24a |
N/A |
Not available |
1 |
27 inch drive housing casting |
24b |
N/A |
Not available |
1 |
21 inch drive housing casting |
25 |
999-0016 |
Washer 1/4 flat plain finish |
14 |
|
26 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
12 |
|
27 |
170-1994 |
5 inch wheel |
4 |
|
28 |
170-1995 |
Cotter pin with clevis pin |
2 |
|
29 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
2 |
|
30 |
999-0032 |
Washer 3/8 USS flat plain finish |
4 |
|
31 |
999-0638 |
Bolt 3/8-16 x 2 1/4 hex head |
2 |
|
N/S |
372-1150 |
Spindle assembly |
1 |
(PBU 21KACAT) |
|
|
Wiring Diagram - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Belt Chart - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
-- Model Chart - |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Engine - Kawasaki FH500v/FH541V - 178-4021 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
207a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
207b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
217 |
999-0024 |
Washer 5/16 flat stainless steel |
8 |
|
219 |
178-0004 |
Long rear stud |
2 |
|
222 |
178-0006 |
Short front stud |
2 |
|
228 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
4 |
|
229 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
233 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
|
238 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
239 |
178-0010 |
Oil drain adapter |
1 |
|
241a |
178-0211 |
Left (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241b |
178-0212 |
Right (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241c |
178-7181 |
Left (while operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241d |
178-7180 |
Right (white operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
241e |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
241g |
178-0030 |
Intake valve |
2 |
|
241h |
178-0029 |
Exhaust valve |
2 |
|
241i |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
241j |
178-7038 |
Cylinder head gasket (FH541V engine only) |
2 |
|
241k |
178-0035 |
Intake gasket |
2 |
|
241l |
178-0001 |
Exhaust manifold gasket |
2 |
|
241m |
178-0036 |
Exhaust stud bolt |
4 |
|
241n |
178-0032 |
Valve stem seal |
4 |
|
242 |
154-0042 |
Oil drain valve kit |
1 |
|
243 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
244 |
164-0398 |
Control valve (white clamp) |
1 |
|
245 |
178-0020 |
Air filter clip (includes swivel) |
2 |
(includes 259) |
246a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
246b |
154-0367 |
Kawasaki dipstick |
1 |
|
246c |
178-0015 |
Dipstick tube |
1 |
|
246e |
178-0123 |
Flanged bolt |
1 |
|
247 |
178-0021 |
Fan housing |
1 |
|
248 |
N/A |
Not available |
1 |
(Starter gear assembly) |
249a |
178-0024 |
Ignition coil assembly Kawasaki FH500V/FH541V |
2 |
(OEM) |
250 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
257a |
160-0083 |
Starter solenoid (remote mounted) |
1 |
|
257b |
991-9257 |
SOLENOID -STARTER 12V |
|
(NON-OEM) |
258a |
178-0025 |
12V starter assembly kit (Kawasaki FH500V & FH541V engines) |
1 |
(Entire starter assembly, includes reference 248) |
258b |
178-7081 |
120V electric starter |
1 |
(110V start units) |
259 |
N/A |
Not available |
2 |
(Swivel) (included with 245) |
260 |
178-0023 |
Voltage regulator |
1 |
|
264 |
164-1536 |
Spacer (OBSOLETE) |
2 |
|
265 |
999-0744 |
Screw 10-32 x 1 3/4 pan head phillips zinc plated |
2 |
|
266 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
267 |
999-0412 |
Washer #8 SAE flat |
2 |
|
268 |
160-0141 |
Stud M6 x 130 |
2 |
|
269 |
164-1538 |
Rubber cap (OBSOLETE) |
1 |
|
270 |
178-0042 |
Carb intake gasket |
2 |
|
271 |
160-0115 |
Fuel load block |
1 |
(Eagle specific) |
272 |
178-0195 |
Flanged nut |
2 |
|
273 |
160-0116 |
Brass plug 1/8 |
1 |
|
274 |
160-0117 |
Elbow 3/8 x 1/4 mp |
1 |
|
275 |
165-0012 |
Spark plug boot (OBSOLETE) |
2 |
|
276 |
178-0129 |
Spark plug wiring harness |
1 |
|
280 |
178-0085 |
Bolt 6 x 12 flanged |
1 |
(old style) |
281a |
178-0079 |
Breather cover and gasket kit |
1 |
(old style) |
281b |
178-7039 |
Plate |
1 |
(old style) |
282 |
178-0307 |
Cover and gasket kit |
1 |
(old style) |
284 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
285 |
178-0036 |
Exhaust stud bolt |
4 |
|
286 |
178-0081 |
Crankcase complete |
1 |
|
287 |
178-0017 |
Crankcase gasket |
1 |
|
290a |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
290b |
178-7038 |
Cylinder head gasket (FH541V engine only) |
1 |
|
291 |
178-0032 |
Valve stem seal |
4 |
|
292 |
178-0078 |
Rocker case |
2 |
|
293 |
178-0060 |
Bolt 6 x 40 flange |
4 |
|
294a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
295 |
178-0087 |
Flanged bolt |
2 |
|
296a |
178-0027 |
Left (while operating) bare cylinder head |
1 |
See 178-0211 or 178-7181 for head assembly |
296b |
178-0026 |
Right (while operating) bare cylinder head |
1 |
See 178-0212 or 178-7180 for head assembly |
297 |
178-0086 |
Flanged bolt |
8 |
|
299 |
178-0080 |
Crankcase cover |
1 |
|
301 |
178-0033 |
Bottom oil seal |
1 |
|
302 |
178-0309 |
Breather cover (new style) |
1 |
(new style) |
303 |
178-0308 |
Breather gasket (new style) |
1 |
(new style) |
304 |
178-0310 |
Bolt flanged 14mm |
1 |
(new style) |
305 |
178-7002 |
Air filter assembly |
1 |
(includes 306-310) |
306a |
178-7004 |
Air filter case assembly |
1 |
|
306b |
178-0041 |
Air cleaner rear housing (includes filters and gasket) |
1 |
|
307a |
178-0005 |
Air pre-cleaner Kawasaki |
1 |
(OEM) |
307b |
991-7118 |
Pre-filter (green) |
1 |
(NON-OEM) |
308 |
178-0019 |
Air filter cover |
1 |
|
309a |
178-0007 |
Air filter Kawasaki |
1 |
(OEM) |
N/S |
050-0006 |
Kawasaki 100 hour service kit |
1 |
|
N/S |
154-0269 |
Carbon monoxide safety patch |
1 |
|
N/S |
991-9251 |
CO DETECTOR |
1 |
(NON-OEM option to 154-0269) |
N/S |
170-2004 |
Isolator (OBSOLETE) |
5 |
(for dust control units) |
N/S |
170-3235 |
Support bracket |
1 |
|
N/S |
170-3259 |
Nut M6 x 2 hex |
4 |
|
N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(original shut-down system has been made unavailable. This part will need additional wiring that is not included.) |
N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
999-0565 |
Screw 10 x 3/4 pan head phillips sheet metal |
2 |
(not included in kit) |
N/S |
154-0412 |
Carburetor for Kawasaki (OBSOLETE) |
1 |
(Pioneer) |
N/S |
154-0250 |
Muffler bracket |
1 |
(Super Buffer) |
N/S |
991-4039 |
Spark plug tester |
1 |
|
KIT |
050-0006 |
Kawasaki 100 hour service kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
|
|
NON-OEM Dust Bonnet and Cage Option - 178-4041 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
991-9014 |
Kawasaki dust bonnet |
1 |
|
2a |
160-0198 |
3 tab filter cage with support ring for 17HP (metal) |
1 |
(includes 2b) |
2b |
160-0297 |
Filter cage support ring for 17HP (converts 3 tab/4 tab) |
1 |
|
3 |
999-0250 |
Bolt M5-.8 x 10mm hex head full thread |
3 |
(to secure cage to ring) |
4 |
999-0740 |
Nut M5-.8 hex stainless steel |
3 |
(to secure cage to ring) |
5 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
(to secure ring to engine) |
6 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
7 |
(to secure cage and ring to engine) |
7 |
160-0123 |
3 tab filter cage for 18HP (metal) |
1 |
|
|
|
-Engine- Kawasaki FS481V - 189-6100 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
001 |
178-0329 |
Bolt 12 x 30 |
1 |
|
002 |
178-0135 |
Washer |
1 |
(DS10 only) |
003 |
178-0137 |
Woodruff key |
1 |
|
004 |
178-7107 |
Flywheel assembly |
1 |
|
005 |
189-5152 |
Propane emission decal |
1 |
|
006 |
189-0392 |
Screw #10 x 5/8 pan head phillips |
2 |
|
007a |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
007b |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
008a |
189-3090 |
Oil dipstick |
1 |
(Plastic oil dipsticks are only good for a short time because the last couple inches of the dipstick are always in oil and will eventually stain, get brittle, and then break off inside the engine due to the high heat of the oil. The pieces of plastic can cause problems inside the engine and the only way to get them out is to remove the crankcase, which is very labor intensive.) |
008b |
154-0367 |
Kawasaki dipstick |
1 |
|
009a |
178-0306 |
Dipstick tube |
1 |
|
010 |
178-0265 |
Voltage regulator |
1 |
|
013 |
178-0123 |
Flanged bolt |
4 |
|
014 |
178-7106 |
Electric starter |
1 |
|
015a |
178-0264 |
Ignition coil assembly Kawasaki FS481V |
2 |
|
015b |
991-7143 |
Ignition coil assembly |
2 |
(NON-OEM) |
016a |
166-0008 |
Spark plug (Kawasaki FS481V) |
2 |
|
016b |
178-7104 |
Spark plug wiring harness |
1 |
|
017 |
178-0280 |
Intake manifold |
1 |
|
018a |
178-0255 |
Air pre-filter |
1 |
(OEM) |
018b |
991-6028 |
Air pre-filter |
1 |
(NON-OEM) |
019a |
178-0256 |
Air filter |
1 |
(Betco) (OEM) |
019b |
991-6029 |
Air filter |
1 |
(NON-OEM) |
019c |
178-0256 |
Air filter |
1 |
(Kawasaki) |
019d |
178-7207 |
Air filter assembly with prefilter |
1 |
(Kawasaki) |
020 |
178-0281 |
Hose clamp |
1 |
|
022 |
178-0279 |
Air filter case |
1 |
|
025 |
178-0283 |
Hose clamp |
1 |
|
026a |
178-0290 |
Carburetor assembly |
1 |
(Pioneer, Nilfisk, Kawasaki) |
026b |
189-5148 |
Carburetor aluminum block (keep internal parts of old carb) |
1 |
(Betco) |
030 |
178-0195 |
Flanged nut |
2 |
|
031 |
178-0334 |
Intake pipe |
1 |
|
032 |
178-0042 |
Carb intake gasket |
2 |
|
034 |
178-0036 |
Exhaust stud bolt |
4 |
|
035 |
178-0335 |
Bolt 6 x 12 |
7 |
|
036 |
178-7108 |
Breather cover |
1 |
|
037 |
178-0263 |
Breather gasket |
1 |
|
038 |
189-8452 |
J clip stamped hook |
1 |
|
039 |
178-7109 |
Breather pipe |
1 |
|
040 |
178-0151 |
Screw pan head |
1 |
|
041 |
178-7110 |
Breather plate |
1 |
|
042 |
178-7111 |
Breather valve |
1 |
|
043 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
044b |
178-0010 |
Oil drain adapter |
1 |
|
045a |
178-0254 |
Oil filter |
1 |
(OEM) |
045b |
991-6027 |
Oil filter |
1 |
(NON-OEM) |
046 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
049 |
178-0336 |
Crankcase complete |
1 |
(includes 50) |
053 |
178-0273 |
Dowell pin |
6 |
|
054 |
178-0261 |
Cylinder head gasket (FS481V engine only) |
2 |
|
055a |
178-0304 |
#1 right cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
055b |
178-0258 |
Right (while operating) bare cylinder head #1 |
1 |
|
055c |
178-0305 |
#2 left cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
055d |
178-0259 |
Left (while operating) bare cylinder head #2 |
1 |
|
056 |
178-0272 |
Head bolt |
14 |
|
059 |
178-0032 |
Valve stem seal |
4 |
|
060 |
178-0124 |
Bolt 6 x 25 flange |
10 |
|
061a |
178-7112 |
Rocker case (cylinder #2) |
1 |
|
061b |
178-7113 |
Rocker case (cylinder #1) |
1 |
|
062 |
178-0262 |
Rocker case gasket |
2 |
|
064 |
178-0272 |
Head bolt |
14 |
|
065 |
178-0036 |
Exhaust stud bolt |
4 |
|
067 |
999-1489 |
Screw 3/8-16 x 1 1/2 hex head stainless steel |
4 |
|
068 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
069 |
178-0260 |
Bottom oil seal |
1 |
|
075 |
178-0322 |
Crankcase cover |
1 |
|
077 |
178-0273 |
Dowell pin |
6 |
|
079 |
999-0120 |
Washer 3/8 SAE flat |
1 |
|
080 |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
082a |
169-0142 |
Muffler plug |
1 |
(Pioneer) |
082b |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
083a |
189-3087 |
Catalytic muffler and manifold assembly |
1 |
(Betco) |
083b |
154-1044 |
Catalytic muffler and manifold assembly (Kawasaki FS481V) |
1 |
(Pioneer) |
084 |
178-0286 |
Fan housing kit |
1 |
|
092 |
178-0098 |
Collet (valve keeper) (sold individually - need 2 per valve) |
8 |
|
093 |
178-0048 |
Valve retainer ring |
4 |
|
094 |
178-0276 |
Valve spring |
4 |
|
095 |
178-0270 |
Intake valve |
2 |
|
098 |
178-0269 |
Exhaust valve |
2 |
|
101 |
178-0384 |
Bolt 8 x 14 flange |
4 |
|
103 |
178-0383 |
Rocker arm |
4 |
|
KIT |
050-0007 |
Kawasaki FS481V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
|
N/S |
991-1810 |
Compression tester |
1 |
|
N/S |
991-1832 |
Emission tester |
1 |
|
N/S |
178-0274 |
Throttle control plate |
1 |
|
N/S |
178-0313 |
Charging coil (stator) |
1 |
|
N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
- Pad Holders - 275-9029 |
|
RefNbr |
Part Number |
Description |
Req |
Notes |
1 |
991-2214 |
Center-Lok II pad holder - left hand thread (red) |
|
|
2a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
|
(Pad driver side female, Floor side male) |
2b |
991-8577 |
Pad retainer |
|
(Pad driver side male, Floor side female) |
3a |
991-2202 |
Big mouth pad holder set (blue) |
|
(includes 3 screws) |
3b |
991-2205 |
Deep lock ring and pad grip ring |
|
|
4 |
991-2203 |
Big mouth pad holder male thread portion |
|
|
5 |
991-2206 |
Center-Lok 3 pad holder |
|
(includes 3 screws) |
6 |
996-0372 |
Big mouth pad holder (left hand thread) |
|
|
8 |
991-2209 |
Split retainer - pad holder ring (OBSOLETE) |
|
|
9 |
N/A |
Not available |
|
(replaced by #3 991-2202) |
10 |
991-2211 |
Center lock pad holding cup (male) (yellow) (OBSOLETE) |
|
|
|
|
|