Parts List Complete for CLARKE-ALT FUSION 20I
 

Battery Charger - 170-1091
RefNbr Part Number Description Req Notes
000 162-5062 36V 20amp battery charger with small SB50 gray plug
001 170-1277 Charger case (OBSOLETE)
002 170-1278 Transformer (OBSOLETE)
003 162-5036 36V 3-wire electronic timer (old style) (OBSOLETE)
004 272-8920 Capacitor
005 272-5296 Heat sink assembly with diode
006 170-1282 Ammeter
007a 372-1254 Fuse assembly
007b 162-5024 24V & 36V fuse holder assembly (cap not sold separately)
008 170-1284 Strain relief
009 170-1284 Strain relief
010 170-1285 D.C. cord assembly (OBSOLETE)
011 170-1286 A.C. cord assembly (OBSOLETE)
012a 991-2105 SB50 50amp charger plug with pins (gray)
012b 170-7194 DC charger plug lock key
N/S 162-9024 36V 12amp battery charger with small SB50 gray plug

Lower Main Assembly - 1 - 170-1092
RefNbr Part Number Description Req Notes
001 170-1345 Brush pressure knob (OBSOLETE) 1
002 999-0659 Washer 3/8 medium split lock stainless steel 3
003 999-0628 Nut 3/8-16 hex jam stainless steel 5
004 170-3884 Adjustment rod (OBSOLETE) 1
005 170-3885 Nut 5/16-18 esna 2
006 999-0511 Screw 6-32 x 1 pan head phillips zinc plated 2
007 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 4
008 999-0060 Washer 1/4 split lock plain finish 4
009 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 4
010 170-3886 Plate nut (OBSOLETE) 1
011 170-3887 Head adjustment slide (OBSOLETE) 1
012 999-0617 Washer 3/8 x 1 flat stainless steel 11
013 170-3888 Latch stop (OBSOLETE) 1
014 170-3889 Head adjustment guide (OBSOLETE) 1
015 170-3005 Pop rivet 4
016 170-3890 Head adjustment frame (OBSOLETE) 1
017 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
018 999-0432 Screw 1/4-20 x 1 1/4 pan head phillips zinc plated 2
019 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 8
020 999-0227 Nut 6-32 hex nylon insert lock jam zinc plated 2
021 270-0006 Frame weldment (OBSOLETE) 1
022a 999-0050 Nut 1/2-13 hex jam plain finish 8
022b 170-3892 Nut j1/2 -20 jam 8 after SN XD
023 170-3893 Linkage bar (OBSOLETE)
024 170-0212 Flanged bearing 4
025a 999-0116 Bolt 1/2-13 x 1 1/2 hex head grade 5 2
025b 999-0711 Bolt 1/2-20 x 1 1/2 hex head grade 5 zinc plated 2 after SN XD
026 170-0191 Snap switch 1
027 170-3895 Lift weldment plate (OBSOLETE) 1
028 999-0188 Nut 3/8-16 nylon insert lock zinc plated 9
029a 170-0218 Contact pins for charger plug (sold individually) 2
029b 170-0009 Connector housing 2
030 170-3896 Drive motor 1
031 170-3897 Key 1
032 170-3898 Anchor bracket (OBSOLETE) 1
033 999-0562 Bolt 3/8-16 x 1 hex head stainless steel 9
034 170-3899 Motor frame (OBSOLETE) 1
035 170-3900 Motor pivot bracket (OBSOLETE) 1
036a 170-3901 Pad housing assembly (gray) (OBSOLETE) 1 incs 037, 042 and 047
036b 170-6214 Pad housing assembly (blue) (OBSOLETE) 1 incs 037, 042 and 047
037 170-3453 Skirt kit 1 incs 015-036, 037 and 047
038 999-0630 Washer 3/4 SAE flat 3
039 170-3902 Pad driver assembly 1 incs 042
041 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 1
042a 991-2203 Big mouth pad holder male thread portion 1
042b 991-2202 Big mouth pad holder set (blue) 1
042c 991-2201 Center-Lok II pad holder - right hand thread (black)
042d 991-2205 Deep lock ring and pad grip ring
042e 991-2214 Center-Lok II pad holder - left hand thread (red)
043 999-0028 Washer 5/16 split lock plain finish 1
044 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 1
046 170-3905 Pad housing (OBSOLETE) 1
047 170-3906 Air baffle 1
048 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 6
049 170-0080 Wire tie 5
050 170-3386 Spacer 1
051 999-0126 Washer 1/2 split lock 4
052a 999-0372 Bolt 1/2-13 x 1 3/4 hex head 2
052b 170-3907 Screw 1/2-20 x 1 3/4 2 after SN XD
053 170-7027 T-nut 10-32 8
N/S 999-0723 Screw 10-32 x 1/2 pan head slotted stainless steel 8

Lower Main Assembly - 2 - 170-1093
RefNbr Part Number Description Req Notes
001 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 3
002 170-0113 Spring (OBSOLETE) 1
003 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 1
004 170-2071 Swivel brake rod (OBSOLETE) 1
005 170-3908 Brake rod (OBSOLETE) 1
006 170-0135 Cotter pin (OBSOLETE) 2
007 170-3909 Brake pedal (OBSOLETE) 1
008 170-3910 Head lift spring 1
009 170-5602 Washer 1
010 999-0116 Bolt 1/2-13 x 1 1/2 hex head grade 5 1
011 N/A Not available 1 (Latch spring)
012 999-0132 Bolt 5/16-18 x 3/4 hex head grade 5 zinc plated 2
013 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 5
014 999-0211 Nut 5/16-18 hex nylon insert lock zinc plated 7
015 N/A Not available 1 Bushing
016 170-6124 Washer flat nylon 2
017 170-3913 Head lift pedal (OBSOLETE) 1
018 999-0649 Bolt 3/8-16 x 1 1/4 hex head stainless steel 8
019 170-3914 Bumper (OBSOLETE) 2
020 999-0197 Screw 1/4-20 x 1 socket head alloy plain finish 1
021 170-3915 Screw hex 3/8-16 x 4 1/2 1
022 170-7146 Static strap 1
023 991-2011 Caster wheel assembly 1
024 999-0188 Nut 3/8-16 nylon insert lock zinc plated 13
025 170-3916 Flange bushing 2
026 999-0118 Nut 1/2-13 nylon insert lock zinc plated 1
028 170-0133 Brake pedal spacer (OBSOLETE) 1
029 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 2
030 999-0551 Bolt 5/16-18 x 1 3/4 hex head stainless steel 1
031 170-3907 Screw 1/2-20 x 1 3/4 2
032 170-0212 Flanged bearing 2
033 170-3893 Linkage bar (OBSOLETE) 2
034 170-3917 Link spacer (OBSOLETE) 2
035 170-3918 Lower frame (OBSOLETE) 1
036 170-3919 Brake arm spring (OBSOLETE) 1
037 170-0128 Brake arm spacer (OBSOLETE) 1
038 170-3920 Brake bar (OBSOLETE) 1
039 170-1766 Brake pad (OBSOLETE) 1
040 999-1186 Screw 5/16-24 x 3/4 hex head 2
041 999-0028 Washer 5/16 split lock plain finish 4
042 999-0160 Washer 1/4 x 1 1/4 fender zinc plated 3
043 170-6213 Wheel (OBSOLETE) 2
044 170-3921 Axle clamp (OBSOLETE) 2
045 170-3388 Set collar (OBSOLETE) 2
046 170-3922 Axle (OBSOLETE) 1
060 170-3357 Screw 5/16-18x1 1/4 hex head 1
062 170-3559 Pin 3/32x3/4 roll ss 1
063 999-0462 Screw 8-32 x 1/2 pan head slotted zinc plated 2
064 170-3892 Nut j1/2 -20 jam 4
065 999-0126 Washer 1/2 split lock 2

Lower Main Assembly - 3 - 170-1094
RefNbr Part Number Description Req Notes
001 170-1287 Battery box (OBSOLETE) 1
002 NOTE 2 Please See Batteries and Charger Page 3
003a 998-0010 Battery jumper cable - ring type (red) 2 (For use with top, bolt type post batteries)
003b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring 2 (NON-OEM)
004 170-0053 Key switch with 2 keys 1
005 170-7051 Washer nylon 1
006 991-1635 Key 1
008 270-0007 Console label
010 170-3923 Pad pressure meter 1
011 170-1331 Forward switch 2
013 170-0054 Voltmeter (OBSOLETE) 1
014 170-3924 Spacer (OBSOLETE) 2
015 170-2128 Screw 1/4 20 x 3/4 3
017 170-3925 Rear electrical label (OBSOLETE) 1
018 170-0118 5 second relay (OBSOLETE) 1
020 999-0267 Screw 10-24 x 1/2 pan head phillips zinc 2
022 170-3926 Harness (OBSOLETE) 1
023 172-2805 36V contactor 1
024 170-3927 Front electrical label (OBSOLETE) 1
025 999-0019 Bolt 1/4-20 x 5/8 hex head grade 5 zinc plated 3
026 999-0522 Screw 1/4-20 x 1/2 pan head phillips stainless steel 1
027 999-0060 Washer 1/4 split lock plain finish 1
028 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 3
029 170-0063 Insulated stand off 1
030 170-0064 Stud 1/4-20 1
031 999-0227 Nut 6-32 hex nylon insert lock jam zinc plated 2
032 999-0294 Nut 1/4-20 hex nylon lock type NE stainless steel 10
033 170-3928 Headlift label (OBSOLETE) 1
034 170-0090 Power connector bracket (OBSOLETE) 1
035 170-2075 Parking brake label (OBSOLETE) 1
036 170-1922 Tie down label (OBSOLETE) 2
037 170-0061 Cover hinge (OBSOLETE) 1
038 998-0057 Cable assembly with plug 1
039 999-0511 Screw 6-32 x 1 pan head phillips zinc plated 2
041a 170-3929 70amp circuit breaker (OBSOLETE) 1 (OEM)
041b 991-5156 70amp circuit breaker (OBSOLETE) 1 (NON-OEM)
042 170-3930 Warning plate (OBSOLETE) 1
043 170-3005 Pop rivet 3
044a 170-0052 Hour meter 1 (OEM)
044b 991-7137 Hour meter 1 (NON-OEM)
045 170-3931 Rear cover (OBSOLETE) 1
046 999-0081 Screw 1/4-20 x 5/8 pan head slotted zinc 10
047a 170-0225 Battery cable 1
047b 991-7024 36 inch charger cord w/ 50g plug 1 (NON-OEM)
049a 170-1479 Potentiometer assembly (OBSOLETE) 1 Included with 022
049b 172-2039 5K potentiometer 1 Potentiometer only
050 999-0549 Washer 5/16 x 3/4 SAE flat stainless steel 3
051 170-5510 Serial tag 1
N/S 170-7079 Traverse decal (OBSOLETE) 1

Upper Main Assembly - 1 - 170-1095
RefNbr Part Number Description Req Notes
001 170-3932 Battery cover (OBSOLETE) 1
002a 170-0126 Paper vacuum bag (pkg of 10) 1
002b 991-9033 Paper vacuum bags (pkg of 10) (OBSOLETE) 1
003 170-3933 Main body (OBSOLETE) 1
004 170-1922 Tie down label (OBSOLETE) 2
005 170-0226 Moving warning decal 2
006 999-0334 Bolt 1/4-20 x 3/4 inch hex head stainless steel 4
007 999-0060 Washer 1/4 split lock plain finish 4
008 999-0335 Washer 1/4 x 5/8 SAE flat stainless steel 4
009 170-0178 Bracket 2
010 170-3934 Head pressure label (OBSOLETE) 1
011 170-0230 Falling parts warning decal 2
012 170-0229 Battery warning decal 2
013 170-3935 Battery label (OBSOLETE) 1
014 170-3936 20i Label (OBSOLETE) 1

Connection Diagram -

RefNbr Part Number Description Req Notes

Electrical Schematic -

RefNbr Part Number Description Req Notes

Drive Motor Assembly - 170-1098
RefNbr Part Number Description Req Notes
000 170-3896 Drive motor
001 N/A Not available 1 Field assy
002 N/A Not available 1 Brush band cover
003 170-3939 Brush board assembly (OBSOLETE) 1
004 N/A Not available 1 Bracket assy
005 170-3268 Carbon brush assembly 1
006 170-3941 Strain relief 2
007 N/A Not available 2 Screw
008 372-1890 Bearing (rear) 1
009 N/A Not available 1 Armature assy
010 170-0321 Front end bearing 1

- Batteries and Charger - 170-8070
RefNbr Part Number Description Req Notes
1 162-0002 12V 185Ah wet battery (SNSR) 3
2 162-0047 12V 215Ah AGM battery (Group J185) 3
3 162-5062 36V 20amp battery charger with small SB50 gray plug 1 (configured for wet batteries; can be changed to support AGM batteries)
162-9024 36V 12amp battery charger with small SB50 gray plug
5 991-2105 SB50 50amp charger plug with pins (gray) 1

- Commonly Asked For Parts - 170-9937
RefNbr Part Number Description Req Notes
01 170-6213 Wheel (OBSOLETE)
02 991-2011 Caster wheel assembly
03a 998-0010 Battery jumper cable - ring type (red) (For use with top, bolt type post batteries)
03b 991-6025 Wire 4 x14.5, 3/8 ring x 3/8 ring (NON-OEM)
04a 170-0126 Paper vacuum bag (pkg of 10)
04b 991-9033 Paper vacuum bags (pkg of 10) (OBSOLETE)
05 170-6214 Pad housing assembly (blue) (OBSOLETE)
06 170-7201 Caster wheel
0a 162-0002 12V 185Ah wet battery (SNSR) 3
0b 162-0047 12V 215Ah AGM battery (Group J185) 3

- Pads - 255-2000
RefNbr Part Number Description Req Notes
01 255-2040 20 inch aqua plus burnishing pad (pkg of 5)
02 255-2035 20 inch Armadillo concrete scrubbing pad (pkg of 5)
03 255-2064 20 inch Blue ace pad (pkg of 5)
04 255-2042 20 inch Blue Jay burnishing pad (pkg of 5)
05 255-2012 20 inch Cure white pad (pkg of 5)
06 255-2077 20 inch Diamondback extreme stripping pad (pkg of 5)
07 255-2038 20 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2
08 255-2021 20 inch gorilla lite burnishing pad (pkg of 5)
09 255-2050 20 inch gorilla spray buff/polish/burnish pad (pkg of 5)
10 255-2065 20 inch Heat concrete bonding pad (pkg of 5)
11 255-2030 20 inch jaguar burnishing pad (pkg of 5)
12 255-2067 20 inch Laminated 2001 Gorilla polish pad (pkg of 5)
13 255-2087 20 inch Melamine Mela-Kleen pad (pkg of 2)
14 255-2068 20 inch Microclean daily cleaning pad (pkg of 2)
15 255-2069 20 inch Micropolish polishing and burnishing pad (pkg of 2)
16 255-2090 20 inch premium black stripping pad (pkg of 5)
17 255-2070 20 inch premium blue cleaning pad (pkg of 5)
18 255-2092 20 inch premium brown stripping pad (pkg of 5)
19 255-2080 20 inch premium green scrubbing pad (pkg of 5)
20 255-2060 20 inch premium red scrubbing pad (pkg of 5)
21 255-2052 20 inch premium tan polishing pad (pkg of 5)
22 255-2020 20 inch premium white polishing pad (pkg of 5)
23 255-2011 20 inch superspeed rubberized pad (pkg of 5)
24 255-2095 20 inch razorback stripping pad (pkg of 5)
25 255-2047 20 inch Redwood maroon floor prep pad (pkg of 10)
26 255-2055 20 inch Ruff non-abrasive brush pad (pkg of 2)
27 255-2023 20 inch sand screen driver pad (pkg of 2)
28 255-0157 20 inch Professional sand screen 100 grit (pkg of 10)
29 255-0021 20 inch Professional sand screen 120 grit (pkg of 10)
30 255-0158 20 inch Professional sand screen 150 grit (pkg of 10)
31 255-0159 20 inch Professional sand screen 180 grit (pkg of 10)
32 255-0160 20 inch Professional sand screen 220 grit (pkg of 10)
33 255-0161 20 inch Professional sand screen 400 grit (pkg of 10)
34 255-0030 20 inch Professional sand screen 60 grit (pkg of 10)
35 255-0020 20 inch Professional sand screen 80 grit (pkg of 10)
36 255-0249 20 inch Superscreen sand screen 100 grit (pkg of 10)
37 255-0250 20 inch Superscreen sand screen 120 grit (pkg of 10)
38 255-0251 20 inch Superscreen sand screen 150 grit (pkg of 10)
39 255-0252 20 inch Superscreen sand screen 180 grit (pkg of 10)
40 255-0253 20 inch Superscreen sand screen 220 grit (pkg10) (OBSOLETE)
41 255-0254 20 inch Superscreen sand screen 400 grit (pkg of 10)
42 255-0247 20 inch Superscreen sand screen 60 grit (pkg of 10)
43 255-0248 20 inch Superscreen sand screen 80 grit (pkg of 10)
45 255-9591 20 inch Diamond by Gorilla 11000 Grit (pkg of 2)
46 255-9588 20 inch Diamond by Gorilla 1500 Grit (pkg of 2)
47 255-9585 20 inch Diamond by Gorilla 200 Grit (pkg of 2)
48 255-9589 20 inch Diamond by Gorilla 3000 Grit (pkg of 2)
49 255-9586 20 inch Diamond by Gorilla 400 Grit (pkg of 2)
50 255-9587 20 inch Diamond by Gorilla 800 Grit (pkg of 2)
51 255-9590 20 inch Diamond by Gorilla 8000 Grit (pkg of 2)
52 255-9645 20 inch Diamond starter pack (1 of each grit)
53 255-2082 20 inch Turbostrip segmented rotary pad (pkg of 4)
54 255-2015 20 inch Duala clean and shine pad - low speed (pkg of 5)
55 255-2016 20in 2001 Duala clean& shine pad-high speed(pkg 5) (OBSOLETE

- Pad Holders - 275-9029
RefNbr Part Number Description Req Notes
1 991-2214 Center-Lok II pad holder - left hand thread (red)
2a 991-2201 Center-Lok II pad holder - right hand thread (black) (Pad driver side female, Floor side male)
2b 991-8577 Pad retainer (Pad driver side male, Floor side female)
3a 991-2202 Big mouth pad holder set (blue) (includes 3 screws)
3b 991-2205 Deep lock ring and pad grip ring
4 991-2203 Big mouth pad holder male thread portion
5 991-2206 Center-Lok 3 pad holder (includes 3 screws)
6 996-0372 Big mouth pad holder (left hand thread)
7 N/A Not available
8 991-2209 Split retainer - pad holder ring (OBSOLETE)
9 N/A Not available (replaced by #3 991-2202)
10 991-2211 Center lock pad holding cup (male) (yellow) (OBSOLETE)
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