Parts List Complete for CASTEX SCOUT28CTX
 

Electrical Diagram -

RefNbr Part Number Description Req Notes

Brush Assembly - 175-2194
RefNbr Part Number Description Req Notes
001a 189-1891 Drive cable 1
001b 203-3043 Side brush sheathing 1
002 203-3044 Right traction handle 1
003 203-1986 Turned adjuster 3
004 203-3062 Sidebrush drive lever 1 Includes items 083 and 084
005 999-0507 Bolt M6-1 x 16mm hex head full thread plain finish 1
006 203-1291 Washer 6
008 203-3063 Nut M12 knurled ring 1
009 203-3045 Drive cable sheath 1
010 175-3808 Drive cable 1 use this not 203-3046, will not fit
011 203-3064 Dowel 5x6 2
012 203-3065 Wire fixing screw 2
013 203-3047 Washer nylon 7
014 999-0579 Nut M8-1.25 hex coarse thread zinc 3
015 999-0786 Screw M8-1.25 x 35mm hex head stainless steel 3
016 203-1257 Belt tightener lever 1
017 203-3066 Traction spring 1
018 203-5102 Tension roller 1
019 203-3068 Belt tightener roll 1
020 203-3069 Bearing 1
021 203-4187 Seeger 1
022 203-4188 Spacer 1
023 203-3072 Belt tightener bracket 1
024 203-3073 Pin for rocker 2
025 203-3074 Rocker bushing 2
026 203-3075 Rocker 1
027 999-0469 Nut M6-1 nylon insert lock zinc plated 6
028 203-3049 Screw 12x40 1
029 203-3077 Rotary support wheel grey 1
030 203-1949 Screw 6x20 (OBSOLETE) 6
031 203-3078 Screw 5x70 4
032 203-2041 Nut M5 4
033a 203-3079 Center brush 1 Great for light material, such as lint and paper.
033b 203-3296 White stiff main brush 1 Great for heavier material, such as paper clips or sand
034a 203-3080 Brush shaft 1
034b 203-4104 Stub shaft
035 189-0643 Tongue 1
036 203-1191 Spacer 2
037 203-4192 Pin 2
038 203-3076 Bearing support 2
039 203-1169 Bearing 6202 2RS 2
040 203-1242 Outer snap ring 0 15 3
041 203-1988 Outer snap ring 1
042 203-3082 Brush adjusting fixing pivot 1
043 203-3083 Main brush adjustment bracket 1
044 203-3084 Side arm felt washer 2
045 203-3085 Bearing 2
046a 999-0939 Screw M8-1.25 x 10mm button head socket stainless steel 2
046b 991-1823 5mm allen wrench 1 used to adjust the side brush
047 203-3086 Side brush shaft spacer 1
048 999-0579 Nut M8-1.25 hex coarse thread zinc 2
049 203-3087 Pulley 1
050a 203-3300 Brush motor 1
050b 203-3042 Carbon brush 1
050c 203-4104 Stub shaft 1
051 203-1171 Washer 6 x 24 1
052 203-3366 Side brush sheathing 1
053 189-1891 Drive cable 1
054 203-3091 Pin 17 x 34 1
055 203-1992 Clamp 1
056 203-3092 Screw M8 x 22 1
057 203-3093 Side brush lifting lever 1
058 203-3094 Washer M8 x 32 1
059 203-3095 Ring for the side brush bearing 1
060 203-3096 Ball 11/32 inch 6
061a 203-3097 Complete movement ring 1 Includes 044, 047, 056, 058, 059, 060, 061b, and 078
061b 203-5098 Toothed ring 1
062 203-3279 Key 1
063 203-3100 Bushing for bearings 1
064 203-3101 Bearing 2
065 203-3103 Idle toothed ring 1
066 189-0093 Snap Ring 1
067 203-1976 Nut M12 self locking 1
068 203-3105 Spacer 2
069 203-3107 Pulley 27 x 15 1
070 203-3051 Side brush belt 1
071 203-1174 Washer 8 x 24 2
072 203-3108 Side brush support 1
073 203-3109 Side brush dragging flange 1
074 203-3111 Side brush 1
075 203-3113 Pulley 30 x 15 1
076 203-1164 Screw 6x10 3
077 203-3114 Spacer 1
078 203-3115 Bearing 1
079 203-3102 Complete idle tooth ring 1
080 203-3110 Complete side brush 1
081 203-3112 Complete pulley 27 x 15 1
082 203-3106 Complete pulley 30 x 15 1
083 999-0471 Nut M8-1.25 nylon insert lock zinc plated 1
084 999-0309 Bolt M8-1.25 x 50mm hex head part thread zinc 1
N/S 203-3056 Microswitch assembly 1
N/S 991-2118 Battery charger connector (black) 1 need one of 991-2117 also (plug with clamp to attach to dash)
N/S 203-3055 Microswitch 1
N/S 203-3297 Spacer
N/S 203-1267 Gear kit
N/S 991-2117 Battery charger connector (red) 1 need one of 991-2118 also (plug with clamp to attach to dash)

Chassis Assembly - 175-2195
RefNbr Part Number Description Req Notes
001 203-3290 Upper cover, blue 1
002 203-1160 Handwheel 0 40 M 8x15 2
003 203-3003 Nut M8 4
004 203-2005 Hopper lock 4
005 203-3004 Painted handle weldment 1
006 203-3005 Rubber handle grip 2
008 203-3291 Front drawer, blue 1
010 203-3020 Gray cable casing (for handle) 1
011 203-3120 Rear drawer handle bar 1
012 203-1171 Washer 6 x 24 2
013 203-3121 Back drawer gasket 1
014 999-0920 Screw M6-1 x 16mm button head socket 8
015 999-0773 Screw M6-1 x 16mm flat socket head stainless steel 2
016 203-3009 Frame (OBSOLETE) 1
017 999-0939 Screw M8-1.25 x 10mm button head socket stainless steel 8
018 203-3012 Cover kit 1
021 203-1942 Screw M8 x 16 2
022 203-4326 Nut 2
023 203-3122 Screw M6 x 15mm 2
024 203-3014 Back drawer (gray) 1
025 999-0617 Washer 3/8 x 1 flat stainless steel 2
026a 203-3019 Bumper complete 1
026b 203-1410 Snap ring 1
027 999-0910 Screw M8-1.25 x 25mm button head socket 2
N/S 203-3129 Adhesive kit for front drawer 1 (stuck to the frame for the front hopper bin)

Drive Assembly - 175-2196
RefNbr Part Number Description Req Notes
001 203-3292 Wheel cover, blue 2
002 203-2109 Screw 6 x 10 2
003 203-1171 Washer 6 x 24 2
004 203-3023 Outer snap ring 4
005 203-3024 Bearing 2
006 203-3116 Hexagonal bushing 2
007 203-3115 Bearing 2
008 203-3025 Wheel 2
009 203-3026 Screw M6 x 16 4
010 203-3027 Bearing and flange 2
011 203-1291 Washer 4
012 999-0469 Nut M6-1 nylon insert lock zinc plated 8
013 203-2079 Key 5x5x25 1
014 203-3028 Drive shaft 1
015 203-3029 Main belt 1
016 203-3030 Pulley 1
017 203-3031 Dowel 6 x 10 1
018 203-3197 Screw M4 x 16 1
019 203-2168 Washer 5 x 20 3
020 203-3032 Pulley 1
021 203-4478 Screw 3
022 203-2067 Bearing 1
023 203-3033 Bearing support 1
024 203-1170 Belt support pin 2
025 203-3034 Motor support 1
026 203-3035 Fan 1
027 203-3206 Screw M5 x 16 2
028 203-3037 Fan bushing (OBSOLETE) 1
029 203-2844 Motor with gearbox 1
030a 203-3118 Motor with smooth shaft 1
030b 203-3042 Carbon brush 1
031 999-0507 Bolt M6-1 x 16mm hex head full thread plain finish 4
032 189-1665 Washer 4
033 203-3279 Key 1
034 175-3899 Screw M6 x 10 (OBSOLETE) 1 optional
035 175-3900 Air conveyor 1 optional
036 175-3898 Fan guard 1 optional
037a 203-3040 Left wheel complete 1 Includes 004 thru 008
037b 203-3039 Right wheel complete 1 Includes 004 thru 008
N/S 203-3340 Retrofit motor kit

Electrical and Filter Assembly - 175-2197
RefNbr Part Number Description Req Notes
001 203-3124 Dashboard plate 1
002 203-3125 Key switch 1
003 203-3126 Bipolar switch 1
004 999-0172 Screw 6-32 x 1 1/8 round head slotted zinc plated 2 (use with 999-0195)
005a 991-2117 Battery charger connector (red) 1
005b 991-2118 Battery charger connector (black) 1
005c 991-2104 50amp charger plug SB50 only (gray) 1
006 203-2041 Nut M5 8
007 203-3154 Left side flap 1
008 203-3130 Washer 5 x 10 (OBSOLETE) 2
009 203-3155 Battery container 1
010 203-2893 Screw 1
011 203-3131 Complete filtershakers lever 1
012 203-3132 Filtershakers rail 1
013a 203-3133 30amp fuse 4 (OEM)
013b 991-5160 30amp fuse 4 (NON-OEM)
014 203-3134 Fuse box and cover 1
015 999-0579 Nut M8-1.25 hex coarse thread zinc 2
016 203-3135 Filter fixing bracket 1
017a 203-3136 Hospital grade filter, washable 1 (OEM)
017b 203-1258 Standard paper filter 1 (OEM)
017c 991-9077 Polyester panel filter (OBSOLETE) 1 (NON-OEM)
018 203-3137 Filter gaskets kit 1
019 203-3138 Electrical installation 1
021 203-3139 Filtershakers spring 1
022 203-3140 Gasket OR 106 1
024 203-5087 Seeger ring 1
025 203-3142 Bearing 1
026 203-3143 Screw 10 x 16 2
027 203-3144 Backside flap 1
028 203-3145 Right side flap 1
029 203-3146 Inner flap 2
030 203-1166 Screw M4 x 16 16
031 203-3260 Screw 4 x 16 8
032 203-3202 Nut M4 8
033 203-3015 Fixer flap 1
034 203-3016 Front drawer rubber 1
035 203-3150 Front drawer flaps kit
036 203-3148 Circuit board 1
037 203-3147 Hourmeter 1
042 203-3129 Adhesive kit for front drawer 1
044a 162-0042 12V 115Ah AGM battery (Group 31) 1
044b 998-0060 DT Battery cable kit 1
045 203-4240 Belt 1
046 203-1259 Pre-filter 1
047 991-1634 Key (pkg of 2) 1
048a 162-9014 Gel battery charger with red and black plugs 1
048b 998-0059 DC cord with red/black plug for gel charger 1
048c 162-9015 Gel battery charger 1
048d 162-1006 Control board fuse
N/S 189-2038 1.6A fuse 1
N/S 991-1310 3.0 amp AGC glass fuse 1 fuse for battery charger
N/S 203-3017 Front drawer 1

- Frequently Replaced Parts - 999-9598
RefNbr Part Number Description Req Notes
2 162-9014 Gel battery charger with red and black plugs
3 991-2104 50amp charger plug SB50 only (gray)
4 991-2117 Battery charger connector (red)
5 991-2118 Battery charger connector (black)
6 203-4240 Belt
7 203-3037 Fan bushing (OBSOLETE)
8 203-3039 Right wheel complete
9 203-3040 Left wheel complete
10 203-3077 Rotary support wheel grey
11 203-3044 Right traction handle
12 203-3150 Front drawer flaps kit
13 203-3133 30amp fuse (OEM)
13.1 991-5160 30amp fuse (NON-OEM)
14 189-2038 1.6A fuse
15 203-3111 Side brush
16 203-1258 Standard paper filter
17 203-1160 Handwheel 0 40 M 8x15
18 203-1259 Pre-filter
19 203-3005 Rubber handle grip
20 203-3296 White stiff main brush
21 203-3079 Center brush
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