| |
-Engine- Kawasaki FH381V - 154-2046 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 1 |
178-0137 |
Woodruff key |
1 |
|
| 4 |
178-0023 |
Voltage regulator |
1 |
|
| 5 |
178-7115 |
Charging coil |
1 |
|
| 7 |
178-7116 |
Camshaft assembly |
1 |
|
| 8 |
178-7081 |
120V electric starter |
1 |
(includes 9 and 10) |
| 9 |
N/A |
Not available |
1 |
(Starter gear assembly) |
| 11a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
| 12a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
| 12b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
| 15 |
178-7101 |
Ignition coil assembly |
1 |
|
| 17 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
| 18a |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
(Pioneer) |
| 18b |
170-3221 |
Oil pressure switch, 3-prong molded plug |
1 |
(Alto-Clarke) |
| 18c |
372-3186 |
Adapter |
1 |
(Alto-Clarke) |
| 19a |
178-7096 |
Carburetor |
1 |
|
| 19b |
178-0042 |
Carb intake gasket |
1 |
|
| 21 |
170-3241 |
Spud kit |
1 |
(Alto-Clarke) |
| 22a |
178-7085 |
Air filter element |
1 |
|
| 22b |
178-0222 |
Air filter |
1 |
|
| 24 |
178-7071 |
Front air filter case |
1 |
|
| 25 |
178-7073 |
Rear air filter case |
1 |
|
| 27 |
178-7119 |
Breather plate and gasket |
1 |
|
| 28 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
| 30 |
178-7121 |
Crankcase cover |
1 |
|
| 32 |
178-0033 |
Bottom oil seal |
1 |
|
| 33 |
178-7092 |
Cylinder head gasket |
2 |
|
| 34a |
178-7099 |
Bare cylinder head #1 |
1 |
|
| 34b |
178-7100 |
Bare cylinder head #2 |
1 |
|
| 35a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
| 36 |
178-0078 |
Rocker case |
2 |
|
| 38 |
178-0047 |
Valve spring |
2 |
|
| 39 |
178-0030 |
Intake valve |
1 |
|
| 40 |
178-0029 |
Exhaust valve |
1 |
|
| 41 |
178-0010 |
Oil drain adapter |
1 |
|
| 42 |
154-0362 |
Oil drain valve |
1 |
(Pioneer) |
| 43 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
| 44 |
154-0038 |
Oil drain cap |
1 |
(Pioneer) |
| 45 |
178-0129 |
Spark plug wiring harness |
1 |
|
| 46 |
178-7080 |
13 HP crankcase cover gasket |
1 |
|
| N/S |
178-0287 |
Intake manifold |
1 |
|
| N/S |
178-7022 |
Intake manifold gasket |
1 |
|
| N/S |
270-0757 |
Catalytic muffler |
1 |
(Alto-Clarke) |
| N/S |
154-3432 |
Catalytic muffler and manifold assembly |
1 |
(Pioneer) |
| N/S |
169-0142 |
Muffler plug |
1 |
|
| N/S |
178-0001 |
Exhaust manifold gasket |
2 |
|
| N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
| N/S |
154-0008 |
Electric clutch assembly |
1 |
(Pioneer clutch models) |
| N/S |
178-7097 |
Fuel filter |
1 |
|
| N/S |
991-1810 |
Compression tester |
1 |
|
| N/S |
991-1832 |
Emission tester |
1 |
|
| N/S |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
| N/S |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
| N/S |
991-6001 |
Fuel regulator (T60) |
1 |
|
| N/S |
170-2003 |
Catalytic converter muffler (OBSOLETE) |
1 |
|
| KIT |
050-0113 |
Kawasaki FH381V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
| N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
-Engine- Onan Elite - 169-4001 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 101 |
991-6004 |
Female quick coupler |
1 |
|
| 102 |
164-0565 |
90 degree brass elbow |
1 |
|
| 103 |
991-6007 |
Propane fuel hose |
1 |
|
| 104 |
169-0046 |
Engine wiring harness |
1 |
|
| 105a |
169-0072 |
Fuel shutoff valve (OBSOLETE) |
1 |
|
| 105b |
169-0048 |
Fuel and sensor system assembly (OBSOLETE) |
1 |
(includes fuel lock-off, duty solenoid, power supply harness, vapor regulator, control unit and oxygen sensor) |
| 106a |
169-0049 |
Oil filter |
1 |
|
| 106b |
164-0903 |
Oil filter wrench (OBSOLETE) |
1 |
|
| 107 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
| 108 |
169-0051 |
12V starter |
1 |
|
| 109 |
169-0052 |
Dust bonnet |
1 |
(dust bonnet) |
| 110 |
164-0907 |
Decal kit (OBSOLETE) |
1 |
|
| 112 |
N/A |
Not available |
1 |
(LPG control unit) |
| 113 |
169-0054 |
Voltage regulator |
1 |
|
| 114 |
164-0907 |
Decal kit (OBSOLETE) |
1 |
|
| 115 |
169-0055 |
Muffler guard |
1 |
|
| 116 |
169-0026 |
Spark arrestor |
1 |
|
| 117 |
169-0009 |
Catalytic muffler (Onan 14) |
1 |
|
| 119 |
166-0003 |
Spark plug for propane buffers |
1 |
|
| 120 |
169-0058 |
Spark plug boot |
1 |
|
| 121 |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
| 122 |
169-0060 |
Air cleaner cover |
1 |
|
| 123 |
999-0022 |
Bolt M10-1.5 x 30mm hex head full thread |
1 |
|
| 124 |
999-0671 |
Washer M10 split lock plain finish |
1 |
|
| 125 |
999-0035 |
Washer 3/8 x 1 1/2 fender |
1 |
|
| 126a |
164-0922 |
Centrifugal clutch (OBSOLETE) |
1 |
|
| 127 |
164-0923 |
Square keyway |
1 |
|
| 128 |
164-0924 |
Motor shaft collar |
1 |
|
| 129 |
169-0021 |
Air cleaner lock nut (OBSOLETE) |
1 |
|
| 131 |
154-0042 |
Oil drain valve kit |
1 |
|
| 132 |
169-0062 |
Inner cover knob |
1 |
|
| 133 |
169-0063 |
Element cover |
1 |
|
| 134 |
169-0064 |
Element wrapper |
1 |
|
| 135 |
169-0065 |
Air cleaner element |
1 |
|
| 136 |
999-0030 |
Bolt 5/16-18 x 5/8 hex head grade 5 zinc plated |
1 |
|
| 137 |
999-0028 |
Washer 5/16 split lock plain finish |
1 |
|
| 138 |
999-0024 |
Washer 5/16 flat stainless steel |
1 |
|
| 140 |
999-0188 |
Nut 3/8-16 nylon insert lock zinc plated |
1 |
|
| 141 |
N/A |
Not available |
1 |
(Fuel solenoid) |
| 143 |
169-0068 |
Vapor regulator (OBSOLETE) |
1 |
|
| 144 |
999-0016 |
Washer 1/4 flat plain finish |
1 |
|
| 145 |
999-0297 |
Bolt 1/4-20 x 1 hex head stainless steel |
1 |
|
| 146 |
999-0032 |
Washer 3/8 USS flat plain finish |
1 |
|
| 147 |
999-0039 |
Bolt 3/8-16 x 1 1/4 hex head grade 5 zinc plated |
1 |
|
| 148 |
164-0943 |
Fuel system bracket (OBSOLETE) |
1 |
|
| 149 |
999-0015 |
Nut 1/4-20 k-lock zinc plated |
1 |
|
| 150 |
999-0016 |
Washer 1/4 flat plain finish |
1 |
|
| 151 |
164-0945 |
Fuel system clamp |
1 |
|
| 152 |
999-0018 |
Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated |
1 |
|
| 153 |
999-0015 |
Nut 1/4-20 k-lock zinc plated |
1 |
|
| 154 |
164-0947 |
45 degree elbow |
1 |
|
| 155 |
169-0093 |
Crankshaft lower seal 14 HP |
1 |
|
| 156 |
154-0264 |
Silicon rectifier diode |
1 |
|
| N/S |
155-0003 |
Motor oil 10W30 |
1 |
|
| N/S |
169-0007 |
Muffler bracket for 14 HP Onan |
1 |
|
| N/S |
169-0139 |
Governor spring 14 HP (OBSOLETE) |
1 |
|
| N/S |
169-0141 |
Gasket set |
1 |
|
| N/S |
169-0174 |
Dipstick with cap 5-3/4 inch (Onan 14 HP) (OBSOLETE) |
1 |
|
| N/S |
169-0179 |
Vacuum hose |
1 |
|
| N/S |
169-0598 |
Dipstick with cap 9-5/8 inch (Onan 14 HP) (OBSOLETE) |
1 |
|
| N/S |
991-1301 |
30amp glass fuse |
1 |
|
| N/S |
991-1803 |
Oxygen sensor socket |
1 |
|
| N/S |
991-1804 |
13/16 Spark plug wrench with rubber boot & 1/2 drive |
1 |
|
| N/S |
991-1810 |
Compression tester |
1 |
|
| N/S |
991-1832 |
Emission tester |
1 |
|
| N/S |
999-0546 |
Screw 5/16-18 x 1 socket head alloy plain finish |
1 |
|
| N/S |
991-4039 |
Spark plug tester |
1 |
|
| KIT |
050-0005 |
Onan 100 hour service kit 14 HP |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
|
|
Typical Kawasaki and Honda Fuel Parts - 173-1536 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
991-6004 |
Female quick coupler |
1 |
|
| 002 |
991-6007 |
Propane fuel hose |
1 |
|
| 003 |
160-0054 |
45 degree elbow fitting |
1 |
|
| 004a |
991-6006 |
Vacuum hose (sold by the foot) |
3 ft |
(Honda) |
| 004b |
991-6006 |
Vacuum hose (sold by the foot) |
2 ft |
(Kawasaki 13HP & 17HP) |
| 005 |
991-6005 |
Fuel hose (sold by the foot) |
2 ft |
|
| 006 |
160-0049 |
Barb fitting 3/8 x 3/8mp |
1 |
|
| 007a |
991-6001 |
Fuel regulator (T60) |
1 |
|
| 007b |
154-0267 |
LP regulator kit -- everything needed to rebuild a regulator |
1 |
|
| 008 |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
| 009a |
164-1343 |
Fitting 1/4 x 1/4 (OBSOLETE) |
2 |
(Honda) |
| 009b |
164-1343 |
Fitting 1/4 x 1/4 (OBSOLETE) |
1 |
(Kawasaki) |
| 010 |
160-0153 |
Fitting 3/8 flare x 1/4mp |
1 |
|
| 011 |
160-0047 |
Vacuum tee |
1 |
|
| 012 |
160-0051 |
Regulator to lock-off hose (OBSOLETE) |
1 |
|
| 013 |
991-6003 |
Vacuum fuel lock-off |
1 |
|
| 016 |
189-0390 |
90 degree elbow fitting |
1 |
|
| 017 |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
| 018 |
999-1032 |
Screw 1/4-20 x 5/8 hex head stainless steel |
2 |
|
| 019 |
189-6194 |
Fuel regulator (Model 60E) |
1 |
|
| 020 |
991-6004 |
Female quick coupler |
1 |
|
| 021 |
189-0392 |
Screw #10 x 5/8 pan head phillips |
1 |
|
| 022 |
189-8264 |
Tube clip .75 |
1 |
|
| 023 |
991-6007 |
Propane fuel hose |
1 |
|
| 024 |
189-0393 |
Fitting 3/8 MNPT x 1/2 barb |
1 |
|
| 026 |
189-0395 |
Vacuum hose (Sold by foot) |
1 |
|
| 027 |
189-0396 |
Fitting 1/4-28 brass |
1 |
|
| 028a |
154-1075 |
Fuel regulator |
1 |
|
| 028b |
991-6001 |
Fuel regulator (T60) |
1 |
(NON-OEM) |
| 029 |
154-0168 |
Fuel adjustment |
1 |
|
| 030 |
154-1051 |
12V fuel lock off |
1 |
|
| 031 |
154-2333 |
12 inch fuel hose assembly |
1 |
|
| 032 |
154-0066 |
Fitting 49 x 6 (regulator to fuel lock) |
1 |
|
| 033 |
154-1076 |
Female quick coupler |
1 |
|
| 034 |
154-2348 |
Brass fitting |
1 |
|
| 035 |
154-2349 |
Brass elbow fitting |
1 |
|
|
|
-Engine- Honda - GXV340 and GXV390 - 177-9000 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
154-0023 |
Bolt M8 x 30mm flanged |
2 |
(2800 only) |
| 002a |
N/A |
Not available |
1 |
(includes 002b) (120v electric starter) |
| 002b |
154-0599 |
Electric starter cord (OBSOLETE) |
1 |
|
| 003 |
154-0440 |
Screw M6 x 20mm |
2 |
|
| 004 |
154-0539 |
Screw 8 x 2 1/2 sheet metal |
2 |
|
| 005 |
177-0133 |
Bolt M6 x 40mm flanged |
1 |
|
| 006 |
177-0141 |
Silicon rectifier assembly |
1 |
|
| 007 |
N/A |
Not available |
1 |
(Ignition coil assembly) |
| 008 |
177-0128 |
Bolt 6 x 28mm flanged |
2 |
|
| 009 |
999-0446 |
Screw 5/16-18 x 1 3/4 round head slotted zinc plated |
1 |
|
| 010 |
999-0665 |
Nut M8-1.25 flange lock |
2 |
|
| 011 |
N/A |
Not available |
1 |
Re-coil dust filter for Honda 11 HP |
| 012 |
999-0295 |
Nut 4-40 nylon insert lock stainless steel |
1 |
|
| 013 |
154-0541 |
Throttle control cable |
1 |
|
| 014 |
154-0542 |
Spacer (OBSOLETE) |
1 |
|
| 015 |
999-1158 |
Washer #6 flat stainless steel |
1 |
|
| 016 |
154-0544 |
Screw 4-40 x 3/4 UNF round head machine |
1 |
|
| 017 |
154-0545 |
Choke lever knob (OBSOLETE) |
1 |
|
| 018 |
154-0548 |
Choke lever bushing (OBSOLETE) |
1 |
|
| 019 |
154-0547 |
Choke lever (OBSOLETE) |
1 |
|
| 020 |
154-0546 |
Choke extension spring (OBSOLETE) |
1 |
|
| 021 |
177-0190 |
Air cleaner cover (dual) |
1 |
|
| 023 |
177-0193 |
Air cleaner grommet |
1 |
|
| 024 |
177-0203 |
Nut tool box setting |
1 |
|
| 025 |
177-0022 |
Air filter element |
1 |
|
| 026 |
177-0359 |
Bolt M8 x 16mm flanged |
1 |
|
| 027 |
177-0188 |
Outer filter |
1 |
|
| 028 |
177-0186 |
Elbow gasket |
1 |
|
| 029 |
N/A |
Not available |
1 |
(Air cleaner elbow) |
| 030 |
154-0555 |
Centrifugal top clutch spacer (OBSOLETE) |
1 |
|
| 031 |
154-0549 |
Square keyway |
1 |
|
| 032a |
154-0552 |
Centrifugal clutch |
1 |
(includes 032b) |
| 032b |
154-0553 |
4 inch pulley AB sheave |
1 |
|
| 033 |
154-0016 |
Bottom clutch spacer |
1 |
|
| 034 |
999-0208 |
Bolt 7/16-20 x 1 1/2 hex head grade 5 zinc plated |
1 |
|
| 035 |
999-0024 |
Washer 5/16 flat stainless steel |
4 |
|
| 036 |
999-0028 |
Washer 5/16 split lock plain finish |
2 |
|
| 037 |
154-0554 |
Screw 5/16-24 x 1 1/4 cap |
2 |
|
| 038 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
2 |
|
| 039 |
177-0454 |
Cylinder head support gasket |
1 |
|
| 040 |
177-0453 |
Cylinder head |
1 |
|
| 041 |
177-0290 |
Valve guide (intake) |
1 |
|
| 042 |
177-0288 |
Valve guide (exhaust) |
1 |
|
| 043 |
177-0303 |
Spark plug (BPR5ES) (NGK) |
1 |
|
| 045 |
177-0294 |
Valve cover bolt |
2 |
|
| 046 |
177-0014 |
Valve cover gasket |
1 |
|
| 047 |
177-0293 |
Valve cover |
1 |
|
| 048 |
177-0295 |
Valve cover bolt |
1 |
|
| 049 |
177-0299 |
Valve cover washer |
1 |
|
| 050 |
177-0301 |
Bolt M10-1.25 flange |
2 |
|
| 051 |
177-0291 |
Valve guide clip |
2 |
|
| 052 |
177-0206 |
Muffler protector |
1 |
|
| 053 |
177-0204 |
Muffler (non-catalytic) |
1 |
|
| 055 |
177-0214 |
Pipe gasket |
1 |
|
| 056 |
177-0216 |
Stud bolt M8 x 70mm |
1 |
|
| 057 |
154-0273 |
Stud bolt M8 x 60mm |
1 |
|
| 059 |
999-0665 |
Nut M8-1.25 flange lock |
6 |
|
| 061 |
177-0211 |
Pipe gasket |
1 |
|
| 062 |
177-0139 |
Noise suppressor cap assembly |
1 |
|
| 065a |
177-0045 |
Oil filler cap assembly (OBSOLETE) |
1 |
(includes 065b and 066) |
| 066 |
177-0046 |
Oil filler cap gasket |
1 |
|
| 067 |
177-0047 |
Oil filler tube |
1 |
(includes 068) |
| 068 |
177-0073 |
Extension collar |
1 |
|
| 069 |
177-0076 |
Bolt 6x35 flange |
1 |
|
| 071 |
177-0052 |
Bolt 20mm drain plug |
1 |
|
| 072 |
177-0054 |
Washer 6mm plain |
1 |
|
| 073 |
177-0055 |
Washer 20mm drain plug |
1 |
|
| 074 |
177-0404 |
Recoil starter case assembly |
1 |
|
| 075 |
177-0394 |
Recoil starter pulley |
1 |
|
| 076 |
177-0397 |
Starter return ring |
1 |
|
| 077 |
177-0400 |
Starter grip |
1 |
|
| 078 |
177-0401 |
200 foot recoil starter rope |
1 |
|
| 079 |
177-0405 |
Bolt 6 x 10 flange |
3 |
|
| N/S |
177-0388 |
Oil filter |
1 |
(GXV340) |
| N/S |
991-1832 |
Emission tester |
1 |
|
| N/S |
991-1810 |
Compression tester |
1 |
|
| N/S |
991-6002 |
12V fuel lock off (Model 152) |
1 |
|
| N/S |
991-6001 |
Fuel regulator (T60) |
1 |
|
| N/S |
177-0158 |
Insulator gasket |
1 |
|
| N/S |
177-0052 |
Bolt 20mm drain plug |
1 |
|
| N/S |
177-0043 |
Oil level switch |
1 |
|
| N/S |
177-0259 |
Engine Stop Switch Assembly |
1 |
|
| N/S |
155-0003 |
Motor oil 10W30 |
1 |
|
| KIT |
050-0112 |
Honda GXV340/390 100 hour service kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
| N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
-Engine- Kawasaki FH500V/FH541V - 178-4021 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 207a |
178-0003 |
Oil filter Kawasaki |
1 |
(OEM) |
| 207b |
991-7117 |
Oil filter |
1 |
(NON-OEM) |
| 217 |
999-0024 |
Washer 5/16 flat stainless steel |
8 |
|
| 219 |
178-0004 |
Long rear stud |
2 |
|
| 222 |
178-0006 |
Short front stud |
2 |
|
| 228 |
999-0211 |
Nut 5/16-18 hex nylon insert lock zinc plated |
4 |
|
| 229 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
| 233 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
|
| 238 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
| 239 |
178-0010 |
Oil drain adapter |
1 |
|
| 241a |
178-0211 |
Left (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
| 241b |
178-0212 |
Right (while operating) cylinder head assembly (FH500V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-0028, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
| 241c |
178-7181 |
Left (while operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
| 241d |
178-7180 |
Right (white operating) cylinder head assembly (FH541V) |
1 |
(This is an assembled cylinder head. Gaskets are included. You will need to reuse your rocker arms and rocker arm studs. Includes (1) 178-0013, (2) 178-0047, (1) 178-0030, (1) 178-0029, (1) 178-7038, (1) 178-0035, (1) 178-0001, (2) 178-0036, and (2) 178-0032) |
| 241e |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
| 241g |
178-0030 |
Intake valve |
2 |
|
| 241h |
178-0029 |
Exhaust valve |
2 |
|
| 241i |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
| 241j |
178-7038 |
Cylinder head gasket (FH541V engine only) |
2 |
|
| 241k |
178-0035 |
Intake gasket |
2 |
|
| 241l |
178-0001 |
Exhaust manifold gasket |
2 |
|
| 241m |
178-0036 |
Exhaust stud bolt |
4 |
|
| 241n |
178-0032 |
Valve stem seal |
4 |
|
| 242 |
154-0042 |
Oil drain valve kit |
1 |
|
| 243 |
154-0037 |
Tubing 1/2 x 5/8 (clear) (sold by the foot) |
1 ft |
|
| 244 |
164-0398 |
Control valve (white clamp) |
1 |
|
| 245 |
178-0020 |
Air filter clip (includes swivel) |
2 |
(includes 259) |
| 246a |
178-0014 |
Plastic Kawasaki dipstick |
1 |
|
| 246b |
154-0367 |
Kawasaki dipstick |
1 |
|
| 246c |
178-0015 |
Dipstick tube |
1 |
|
| 246e |
178-0123 |
Flanged bolt |
1 |
|
| 247 |
178-0021 |
Fan housing |
1 |
|
| 248 |
N/A |
Not available |
1 |
(Starter gear assembly) |
| 249a |
178-0024 |
Ignition coil assembly Kawasaki FH500V/FH541V |
2 |
(OEM) |
| 250 |
166-0004 |
Spark plug (Kawasaki FH500V/FH541V/FH381V) |
2 |
|
| 257a |
160-0083 |
Starter solenoid (remote mounted) |
1 |
|
| 257b |
991-9257 |
SOLENOID -STARTER 12V |
|
(NON-OEM) |
| 258a |
178-0025 |
12V starter assembly kit (Kawasaki FH500V & FH541V engines) |
1 |
(Entire starter assembly, includes reference 248) |
| 258b |
178-7081 |
120V electric starter |
1 |
(110V start units) |
| 259 |
N/A |
Not available |
2 |
(Swivel) (included with 245) |
| 260 |
178-0023 |
Voltage regulator |
1 |
|
| 264 |
164-1536 |
Spacer (OBSOLETE) |
2 |
|
| 265 |
999-0744 |
Screw 10-32 x 1 3/4 pan head phillips zinc plated |
2 |
|
| 266 |
999-0053 |
Washer #10 split lock plain finish |
2 |
|
| 267 |
999-0412 |
Washer #8 SAE flat |
2 |
|
| 268 |
160-0141 |
Stud M6 x 130 |
2 |
|
| 269 |
164-1538 |
Rubber cap (OBSOLETE) |
1 |
|
| 270 |
178-0042 |
Carb intake gasket |
2 |
|
| 271 |
160-0115 |
Fuel load block |
1 |
(Eagle specific) |
| 272 |
178-0195 |
Flanged nut |
2 |
|
| 273 |
160-0116 |
Brass plug 1/8 |
1 |
|
| 274 |
160-0117 |
Elbow 3/8 x 1/4 mp |
1 |
|
| 275 |
165-0012 |
Spark plug boot (OBSOLETE) |
2 |
|
| 276 |
178-0129 |
Spark plug wiring harness |
1 |
|
| 280 |
178-0085 |
Bolt 6 x 12 flanged |
1 |
(old style) |
| 281a |
178-0079 |
Breather cover and gasket kit |
1 |
(old style) |
| 281b |
178-7039 |
Plate |
1 |
(old style) |
| 282 |
178-0307 |
Cover and gasket kit |
1 |
(old style) |
| 284 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
| 285 |
178-0036 |
Exhaust stud bolt |
4 |
|
| 286 |
178-0081 |
Crankcase complete |
1 |
|
| 287 |
178-0017 |
Crankcase gasket |
1 |
|
| 290a |
178-0028 |
Cylinder head gasket (FH500V engine only) |
2 |
|
| 290b |
178-7038 |
Cylinder head gasket (FH541V engine only) |
1 |
|
| 291 |
178-0032 |
Valve stem seal |
4 |
|
| 292 |
178-0078 |
Rocker case |
2 |
|
| 293 |
178-0060 |
Bolt 6 x 40 flange |
4 |
|
| 294a |
178-0013 |
Rocker cover gasket |
2 |
(OEM) |
| 295 |
178-0087 |
Flanged bolt |
2 |
|
| 296a |
178-0027 |
Left (while operating) bare cylinder head |
1 |
See 178-0211 or 178-7181 for head assembly |
| 296b |
178-0026 |
Right (while operating) bare cylinder head |
1 |
See 178-0212 or 178-7180 for head assembly |
| 297 |
178-0086 |
Flanged bolt |
8 |
|
| 299 |
178-0080 |
Crankcase cover |
1 |
|
| 301 |
178-0033 |
Bottom oil seal |
1 |
|
| 302 |
178-0309 |
Breather cover (new style) |
1 |
(new style) |
| 303 |
178-0308 |
Breather gasket (new style) |
1 |
(new style) |
| 304 |
178-0310 |
Bolt flanged 14mm |
1 |
(new style) |
| 305 |
178-7002 |
Air filter assembly |
1 |
(includes 306-310) |
| 306a |
178-7004 |
Air filter case assembly |
1 |
|
| 306b |
178-0041 |
Air cleaner rear housing (includes filters and gasket) |
1 |
|
| 307a |
178-0005 |
Air pre-cleaner Kawasaki |
1 |
(OEM) |
| 307b |
991-7118 |
Pre-filter (green) |
1 |
(NON-OEM) |
| 308 |
178-0019 |
Air filter cover |
1 |
|
| 309a |
178-0007 |
Air filter Kawasaki |
1 |
(OEM) |
| N/S |
050-0006 |
Kawasaki 100 hour service kit |
1 |
|
| N/S |
154-0269 |
Carbon monoxide safety patch |
1 |
|
| N/S |
991-9251 |
CO DETECTOR |
1 |
(NON-OEM option to 154-0269) |
| N/S |
170-2004 |
Isolator (OBSOLETE) |
5 |
(for dust control units) |
| N/S |
170-3235 |
Support bracket |
1 |
|
| N/S |
170-3259 |
Nut M6 x 2 hex |
4 |
|
| N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(original shut-down system has been made unavailable. This part will need additional wiring that is not included.) |
| N/S |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
| N/S |
991-1810 |
Compression tester |
1 |
|
| N/S |
991-1832 |
Emission tester |
1 |
|
| N/S |
999-0565 |
Screw 10 x 3/4 pan head phillips sheet metal |
2 |
(not included in kit) |
| N/S |
154-0412 |
Carburetor for Kawasaki (OBSOLETE) |
1 |
(Pioneer) |
| N/S |
154-0250 |
Muffler bracket |
1 |
(Super Buffer) |
| N/S |
991-4039 |
Spark plug tester |
1 |
|
| KIT |
050-0006 |
Kawasaki 100 hour service kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
|
|
NON-OEM Dust Bonnet and Cage Option - 178-4041 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 1 |
991-9014 |
Kawasaki dust bonnet |
1 |
|
| 2a |
160-0198 |
3 tab filter cage with support ring for 17HP (metal) |
1 |
(includes 2b) |
| 2b |
160-0297 |
Filter cage support ring for 17HP (converts 3 tab/4 tab) |
1 |
|
| 3 |
999-0250 |
Bolt M5-.8 x 10mm hex head full thread |
3 |
(to secure cage to ring) |
| 4 |
999-0740 |
Nut M5-.8 hex stainless steel |
3 |
(to secure cage to ring) |
| 5 |
999-0673 |
Nut M6-1 acorn zinc plated |
4 |
(to secure ring to engine) |
| 6 |
999-0123 |
Washer 1/4 SAE flat zinc plated |
7 |
(to secure cage and ring to engine) |
| 7 |
160-0123 |
3 tab filter cage for 18HP (metal) |
1 |
|
|
|
-Engine- Kawasaki FS481V - 189-6100 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
178-0329 |
Bolt 12 x 30 |
1 |
|
| 002 |
178-0135 |
Washer |
1 |
(DS10 only) |
| 003 |
178-0137 |
Woodruff key |
1 |
|
| 004 |
178-7107 |
Flywheel assembly |
1 |
|
| 005 |
189-5152 |
Propane emission decal |
1 |
|
| 006 |
189-0392 |
Screw #10 x 5/8 pan head phillips |
2 |
|
| 007a |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
| 007b |
154-1042 |
SafeSense emission monitoring module retro kit |
1 |
(Pioneer) |
| 008a |
189-3090 |
Oil dipstick |
1 |
(Plastic oil dipsticks are only good for a short time because the last couple inches of the dipstick are always in oil and will eventually stain, get brittle, and then break off inside the engine due to the high heat of the oil. The pieces of plastic can cause problems inside the engine and the only way to get them out is to remove the crankcase, which is very labor intensive.) |
| 008b |
154-0367 |
Kawasaki dipstick |
1 |
|
| 009a |
178-0306 |
Dipstick tube |
1 |
|
| 010 |
178-0265 |
Voltage regulator |
1 |
|
| 013 |
178-0123 |
Flanged bolt |
4 |
|
| 014 |
178-7106 |
Electric starter |
1 |
|
| 015a |
178-0264 |
Ignition coil assembly Kawasaki FS481V |
2 |
|
| 015b |
991-7143 |
Ignition coil assembly |
2 |
(NON-OEM) |
| 016a |
166-0008 |
Spark plug (Kawasaki FS481V) |
2 |
|
| 016b |
178-7104 |
Spark plug wiring harness |
1 |
|
| 017 |
178-0280 |
Intake manifold |
1 |
|
| 018a |
178-0255 |
Air pre-filter |
1 |
(OEM) |
| 018b |
991-6028 |
Air pre-filter |
1 |
(NON-OEM) |
| 019a |
178-0256 |
Air filter |
1 |
(Betco) (OEM) |
| 019b |
991-6029 |
Air filter |
1 |
(NON-OEM) |
| 019c |
178-0256 |
Air filter |
1 |
(Kawasaki) |
| 019d |
178-7207 |
Air filter assembly with prefilter |
1 |
(Kawasaki) |
| 020 |
178-0281 |
Hose clamp |
1 |
|
| 022 |
178-0279 |
Air filter case |
1 |
|
| 025 |
178-0283 |
Hose clamp |
1 |
|
| 026a |
178-0290 |
Carburetor assembly |
1 |
(Pioneer, Nilfisk, Kawasaki) |
| 026b |
189-5148 |
Carburetor aluminum block (keep internal parts of old carb) |
1 |
(Betco) |
| 030 |
178-0195 |
Flanged nut |
2 |
|
| 031 |
178-0334 |
Intake pipe |
1 |
|
| 032 |
178-0042 |
Carb intake gasket |
2 |
|
| 034 |
178-0036 |
Exhaust stud bolt |
4 |
|
| 035 |
178-0335 |
Bolt 6 x 12 |
7 |
|
| 036 |
178-7108 |
Breather cover |
1 |
|
| 037 |
178-0263 |
Breather gasket |
1 |
|
| 038 |
189-8452 |
J clip stamped hook |
1 |
|
| 039 |
178-7109 |
Breather pipe |
1 |
|
| 040 |
178-0151 |
Screw pan head |
1 |
|
| 041 |
178-7110 |
Breather plate |
1 |
|
| 042 |
178-7111 |
Breather valve |
1 |
|
| 043 |
178-0043 |
Top oil seal (upper crankshaft - Kawasaki) |
1 |
|
| 044b |
178-0010 |
Oil drain adapter |
1 |
|
| 045a |
178-0254 |
Oil filter |
1 |
(OEM) |
| 045b |
991-6027 |
Oil filter |
1 |
(NON-OEM) |
| 046 |
154-0143 |
Oil pressure switch with 2 prongs |
1 |
|
| 049 |
178-0336 |
Crankcase complete |
1 |
(includes 50) |
| 053 |
178-0273 |
Dowell pin |
6 |
|
| 054 |
178-0261 |
Cylinder head gasket (FS481V engine only) |
2 |
|
| 055a |
178-0304 |
#1 right cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
| 055b |
178-0258 |
Right (while operating) bare cylinder head #1 |
1 |
|
| 055c |
178-0305 |
#2 left cylinder head assembly (FS481V) |
1 |
(Includes (1) rocker cover gasket, (2) valve springs, (1) intake valve, (1) exhaust valve, (1) cylinder head gasket, (1) intake gasket, (1) exhaust gasket, (2) exhaust studs) |
| 055d |
178-0259 |
Left (while operating) bare cylinder head #2 |
1 |
|
| 056 |
178-0272 |
Head bolt |
14 |
|
| 059 |
178-0032 |
Valve stem seal |
4 |
|
| 060 |
178-0124 |
Bolt 6 x 25 flange |
10 |
|
| 061a |
178-7112 |
Rocker case (cylinder #2) |
1 |
|
| 061b |
178-7113 |
Rocker case (cylinder #1) |
1 |
|
| 062 |
178-0262 |
Rocker case gasket |
2 |
|
| 064 |
178-0272 |
Head bolt |
14 |
|
| 065 |
178-0036 |
Exhaust stud bolt |
4 |
|
| 067 |
999-1489 |
Screw 3/8-16 x 1 1/2 hex head stainless steel |
4 |
|
| 068 |
999-0034 |
Washer 3/8 split lock plain finish |
4 |
|
| 069 |
178-0260 |
Bottom oil seal |
1 |
|
| 075 |
178-0322 |
Crankcase cover |
1 |
|
| 077 |
178-0273 |
Dowell pin |
6 |
|
| 079 |
999-0120 |
Washer 3/8 SAE flat |
1 |
|
| 080 |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
(Betco) |
| 082a |
169-0142 |
Muffler plug |
1 |
(Pioneer) |
| 082b |
991-1601 |
Oxygen sensor 1 wire (OBSOLETE) |
1 |
|
| 083a |
189-3087 |
Catalytic muffler and manifold assembly |
1 |
(Betco) |
| 083b |
154-1044 |
Catalytic muffler and manifold assembly (Kawasaki FS481V) |
1 |
(Pioneer) |
| 084 |
178-0286 |
Fan housing kit |
1 |
|
| 092 |
178-0098 |
Collet (valve keeper) (sold individually - need 2 per valve) |
8 |
|
| 093 |
178-0048 |
Valve retainer ring |
4 |
|
| 094 |
178-0276 |
Valve spring |
4 |
|
| 095 |
178-0270 |
Intake valve |
2 |
|
| 098 |
178-0269 |
Exhaust valve |
2 |
|
| 101 |
178-0384 |
Bolt 8 x 14 flange |
4 |
|
| 103 |
178-0383 |
Rocker arm |
4 |
|
| KIT |
050-0007 |
Kawasaki FS481V 100 hour kit |
1 |
(includes oil filter, pre-air filter, air filter and spark plug) |
| N/S |
189-8544 |
Emissions shutdown module with oxygen sensor |
1 |
|
| N/S |
991-1810 |
Compression tester |
1 |
|
| N/S |
991-1832 |
Emission tester |
1 |
|
| N/S |
178-0274 |
Throttle control plate |
1 |
|
| N/S |
178-0313 |
Charging coil (stator) |
1 |
|
| N/S |
991-4039 |
Spark plug tester |
1 |
|
|
|
Wiring Diagram - |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
Frame Assembly - 201-1002 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
N/A |
Not available |
1 |
Bearing capture |
| 002 |
201-0004 |
Drive shaft assembly |
12 |
|
| 003 |
999-0018 |
Bolt 1/4-20 x 1/2 hex cap grade 5 zinc plated |
1 |
|
| 004 |
201-0053 |
Flat idler pulley |
1 |
|
| 005 |
201-0054 |
Drive belt |
1 |
|
| 006a |
996-1135 |
21 inch pad driver (OBSOLETE) |
1 |
|
| 006b |
996-1863 |
24 inch pad driver |
1 |
|
| 006c |
996-1134 |
27 inch pad driver (OBSOLETE) |
1 |
|
| 007 |
201-0055 |
Washer plate |
1 |
|
| 008 |
999-0119 |
Bolt 3/8-16 x 3/4 hex head grade 5 zinc plated |
4 |
|
| 009 |
999-0170 |
Nut 3/8-16 hex plain finish |
3 |
|
| 010 |
999-0024 |
Washer 5/16 flat stainless steel |
2 |
|
| 012 |
201-0056 |
Engine crank pulley (OBSOLETE) |
1 |
|
| 013 |
201-0029 |
Nylon bushing |
2 |
|
| 014 |
201-0057 |
Clutching idler |
1 |
|
| 015 |
201-0012 |
Spring 55/64x3/4x5in |
1 |
|
| 016 |
201-0015 |
Spring 55/64-3/4 x 7 inches |
1 |
|
| 017 |
201-0058 |
Clutch cable (OBSOLETE) |
1 |
|
| 018 |
201-0013 |
Poly wheels 3 x 1 1/4 inch |
2 |
|
| 019 |
201-0048 |
Rubber wheel (OBSOLETE) |
2 |
|
| 020 |
201-0017 |
Square keyway |
1 |
|
| N/S |
201-0105 |
Oil pressure switch |
1 |
|
| N/S |
201-0075 |
Wire harness |
1 |
|
| N/S |
991-6001 |
Fuel regulator (T60) |
1 |
|
| N/S |
201-0101 |
Shoulder bolt |
1 |
|
| N/S |
164-9171 |
Fan housing |
1 |
|
| N/S |
162-0007 |
12V 12Ah sealed battery |
1 |
|
|
|
- Kawasaki - Muffler - Dust Bonnet - Emission System - 201-6009 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 001 |
201-0098 |
Dust bonnet |
1 |
|
| 002 |
201-0099 |
Filter cage |
1 |
|
| 003 |
201-1000 |
Dust bonnet support gasket (OBSOLETE) |
1 |
|
| 004 |
201-1001 |
Emission system kit with oxygen sensor |
1 |
|
| 006 |
201-1004 |
Muffler clamp |
1 |
|
| 008 |
201-1001 |
Emission system kit with oxygen sensor |
1 |
|
|
|
- Pads - 255-2400 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 01 |
255-2440 |
24 inch aqua plus burnishing pad (pkg of 5) |
|
|
| 02 |
255-2435 |
24 inch Armadillo concrete scrubbing pad (pkg of 5) |
|
|
| 03 |
255-2464 |
24 inch Blue ace pad (pkg of 5) |
|
|
| 04 |
255-2442 |
24 inch Blue Jay burnishing pad (pkg of 5) |
|
|
| 05 |
255-2412 |
24 inch Cure white pad (pkg of 5) |
|
|
| 06 |
255-2477 |
24 inch Diamondback extreme stripping pad (pkg of 5) |
|
|
| 07 |
255-2438 |
24 inch EHD Extra Heavy Duty Concrete Leveling Pad (pkg of 2 |
|
|
| 08 |
255-2421 |
24 inch gorilla lite burnishing pad (pkg of 5) |
|
|
| 09 |
255-2450 |
24 inch gorilla spray buff/polish/burnish pad (pkg of 5) |
|
|
| 10 |
255-2465 |
24 inch Heat concrete bonding pad (pkg of 5) |
|
|
| 11 |
255-2430 |
24 inch jaguar burnishing pad (pkg of 5) |
|
|
| 12 |
255-2469 |
24 inch Micropolish polishing and burnishing pad (pkg of 2) |
|
|
| 13 |
255-2490 |
24 inch premium black stripping pad (pkg of 5) |
|
|
| 14 |
255-2470 |
24 inch premium blue cleaning pad (pkg of 5) |
|
|
| 15 |
255-2492 |
24 inch premium brown stripping pad (pkg of 5) |
|
|
| 16 |
255-2480 |
24 inch premium green scrubbing pad (pkg of 5) |
|
|
| 17 |
255-2460 |
24 inch premium red scrubbing pad (pkg of 5) |
|
|
| 18 |
255-2452 |
24 inch premium tan polishing pad (pkg of 5) |
|
|
| 19 |
255-2420 |
24 inch premium white polishing pad (pkg of 5) |
|
|
| 20 |
255-2411 |
24 inch superspped rubberized pad (pkg of 5) |
|
|
| 21 |
255-2495 |
24 inch razorback stripping pad (pkg of 5) |
|
|
| 22 |
255-2447 |
24 inch Redwood maroon floor prep pad (pkg of 10) |
|
|
| 23 |
255-0174 |
24 inch Professional sand screen 100 grit (pkg of 10) |
|
|
| 24 |
255-0175 |
24 inch Professional sand screen 180 grit (pkg of 10) |
|
|
| 25 |
255-0176 |
24 inch Professional sand screen 220 grit (pkg of 10) |
|
|
| 26 |
255-0267 |
24 inch Superscreen sand screen 100 grit (pkg of 10) |
|
|
| 27 |
255-0268 |
24 inch Superscreen sand screen 180 grit (pkg of 10) |
|
|
| 28 |
255-0269 |
24 inch Superscreen sand screen 220 grit (pkg of 10) |
|
|
| 29 |
255-9619 |
24 inch Diamond by Gorilla 11000 Grit (pkg of 2) |
|
|
| 30 |
255-9616 |
24 inch Diamond by Gorilla 1500 Grit (pkg of 2) |
|
|
| 31 |
255-9613 |
24 inch Diamond by Gorilla 200 Grit (pkg of 2) |
|
|
| 32 |
255-9617 |
24 inch Diamond by Gorilla 3000 Grit (pkg of 2) |
|
|
| 33 |
255-9614 |
24 inch Diamond by Gorilla 400 Grit (pkg of 2) |
|
|
| 34 |
255-9615 |
24 inch Diamond by Gorilla 800 Grit (pkg of 2) |
|
|
| 35 |
255-9618 |
24 inch Diamond by Gorilla 8000 Grit (pkg of 2) |
|
|
| 36 |
255-9649 |
24 inch Diamond starter pack (1 of each grit) |
|
|
| 37 |
255-2415 |
24 inch Duala clean and shine pad - low speed (pkg of 5) |
|
|
| 38 |
255-2416 |
24 inch 2001 Duala clean and shine pad - high speed (pkg 5) |
|
|
|
|
- Pad Holders - 275-9029 |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
| 1 |
991-2214 |
Center-Lok II pad holder - left hand thread (red) |
|
|
| 2a |
991-2201 |
Center-Lok II pad holder - right hand thread (black) |
|
(Pad driver side female, Floor side male) |
| 2b |
991-8577 |
Pad retainer |
|
(Pad driver side male, Floor side female) |
| 3a |
991-2202 |
Big mouth pad holder set (blue) |
|
(includes 3 screws) |
| 3b |
991-2205 |
Deep lock ring and pad grip ring |
|
|
| 4 |
991-2203 |
Big mouth pad holder male thread portion |
|
|
| 5 |
991-2206 |
Center-Lok 3 pad holder |
|
(includes 3 screws) |
| 6 |
996-0372 |
Big mouth pad holder (left hand thread) |
|
|
| 8 |
991-2209 |
Split retainer - pad holder ring (OBSOLETE) |
|
|
| 9 |
N/A |
Not available |
|
(replaced by #3 991-2202) |
| 10 |
991-2211 |
Center lock pad holding cup (male) (yellow) (OBSOLETE) |
|
|
|
|
Fuel System Overview - |
|
| RefNbr |
Part Number |
Description |
Req |
Notes |
|
|
|